CN101887773B - Insulated cable, component for control system and manufacturing method of component for control system - Google Patents
Insulated cable, component for control system and manufacturing method of component for control system Download PDFInfo
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- CN101887773B CN101887773B CN201010174139.XA CN201010174139A CN101887773B CN 101887773 B CN101887773 B CN 101887773B CN 201010174139 A CN201010174139 A CN 201010174139A CN 101887773 B CN101887773 B CN 101887773B
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- insulated cable
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L81/00—Compositions of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing sulfur with or without nitrogen, oxygen or carbon only; Compositions of polysulfones; Compositions of derivatives of such polymers
- C08L81/02—Polythioethers; Polythioether-ethers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/0001—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor characterised by the choice of material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/14—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
- B29C45/14639—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles for obtaining an insulating effect, e.g. for electrical components
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L71/00—Compositions of polyethers obtained by reactions forming an ether link in the main chain; Compositions of derivatives of such polymers
- C08L71/02—Polyalkylene oxides
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01P—MEASURING LINEAR OR ANGULAR SPEED, ACCELERATION, DECELERATION, OR SHOCK; INDICATING PRESENCE, ABSENCE, OR DIRECTION, OF MOVEMENT
- G01P1/00—Details of instruments
- G01P1/02—Housings
- G01P1/026—Housings for speed measuring devices, e.g. pulse generator
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/17—Protection against damage caused by external factors, e.g. sheaths or armouring
- H01B7/28—Protection against damage caused by moisture, corrosion, chemical attack or weather
- H01B7/282—Preventing penetration of fluid, e.g. water or humidity, into conductor or cable
- H01B7/2825—Preventing penetration of fluid, e.g. water or humidity, into conductor or cable using a water impermeable sheath
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2081/00—Use of polymers having sulfur, with or without nitrogen, oxygen or carbon only, in the main chain, as moulding material
- B29K2081/04—Polysulfides, e.g. PPS, i.e. polyphenylene sulfide or derivatives thereof
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L67/00—Compositions of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Compositions of derivatives of such polymers
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B3/00—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties
- H01B3/18—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances
- H01B3/30—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes
- H01B3/42—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes polyesters; polyethers; polyacetals
- H01B3/421—Polyesters
- H01B3/422—Linear saturated polyesters derived from dicarboxylic acids and dihydroxy compounds
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B3/00—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties
- H01B3/18—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances
- H01B3/30—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes
- H01B3/42—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes polyesters; polyethers; polyacetals
- H01B3/421—Polyesters
- H01B3/422—Linear saturated polyesters derived from dicarboxylic acids and dihydroxy compounds
- H01B3/423—Linear aromatic polyesters
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- Chemical & Material Sciences (AREA)
- Polymers & Plastics (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Manufacturing & Machinery (AREA)
- Organic Chemistry (AREA)
- Health & Medical Sciences (AREA)
- Insulated Conductors (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Compositions Of Macromolecular Compounds (AREA)
- Processes Of Treating Macromolecular Substances (AREA)
- Organic Insulating Materials (AREA)
Abstract
The invention provides an insulated cable, which has single core or multicore insulated wires, and a restrictive coating formed on the external circumstance of the insulated wires. The insulated cable is used for thermal melting adhesion with the polyphenyl thioether resin. The restrictive coating is composed of crosslinking body of resin composition containing more than 45 weight percent of thermoplastic polyester elastomer. Furthermore, the invention provides a component for control system and manufacturing method of component for control system, wherein the component for control system has the insulated cable and a housing made of polyphenylene sulfide resin, and the terminal part of the insulated cable is adhered on the housing in thermal melting mode.
Description
Background technology
The present invention relates to there is the adhering insulated cable of heat fusing with polyphenylene sulfide.In addition, the present invention relates to be arranged on parts and manufacture method thereof for control system in automobile etc., for example, there are the sensor element dispatch control system parts of polyphenylene sulfide housing processed.
The various control system that are arranged in automobile etc. possess conventionally: the sensor element that the physical quantitys such as temperature, speed, pressure is changed into the signal of telecommunication; The signal that sensor element is produced carries out the ECU (Electric Control Unit, electronic control unit) of computing; And the actuator parts of working according to the output signal of ECU.Sensor element, ECU and actuator parts interconnect by transmitting the cable of signal.In the anti-lock braking system as one of this control system (ABS), sensor element is arranged near wheel speed sensors wheel.Wheel speed sensors is the environment for being drenched by water in vehicle traveling process.Therefore, not only require wheel side sensor to there is water proofing property, but also require the connecting portion between transducer and cable to there is water proofing property.
From the viewpoint of dimensional accuracy or mechanical strength, shaping processability etc., case material as wheel speed sensors, select mylar or the 6-nylon, 6 such as PBT (polybutylene terephthalate (PBT)), the polyamides such as 6-nylon, 6T-nylon (aromatic nylon) always.In addition, because fusing point is that 280 ℃ of heat-resistant engineering plastic-polyphenylene sulfides (PPS) more than left and right have excellent chemical-resistant and anti-flammability, so it is as the case material of wheel speed sensors.
On the other hand, as the cable that connects wheel speed sensors and ECU, use the insulated cable forming with restrictive coating coated insulation electric wire periphery.People not only require restrictive coating to have flexibility, resistance to wear, resistance to bend(ing), resistance to water etc., but also require the connecting portion between transducer and cable to have water proofing property.Therefore, for example, disclosed in No. 3428391 communiques of Japan Patent, TOHKEMY 2006-156407 communique, someone has proposed such method: employing can form restrictive coating with the resin that the engineering plastics generation heat fusing that forms housing adheres to, and housing and restrictive coating heat fusing is adhered to seal when the ejection formation of housing.
In addition, in No. 3428391 communiques of Japan Patent, TOHKEMY 2006-156407 communique, as the resin that meets above-mentioned requirements, the crosslinked of the resin combination that the crosslinked of the resin combination that the mixture that has proposed take to contain TPUE and thermoplastic polyester elastomer is main body or the mixture that contains TPUE and thermoplastic polyamide elastomer of take are main body.
In the crosslinked of above-mentioned resin combination, in contained the ingredients of a mixture ratio scope in regulation time, the crosslinked of above-mentioned resin combination can adhere to mylar or polyamide heat fusing.Therefore, in the situation that housing consists of these resins, do not use the seal members such as O circle, just can guarantee the water proofing property of connecting portion.Yet, not yet find to there is the adhering resin of excellent heat melting with PPS.So as the material that forms the restrictive coating of cable, people require the suitable material that can adhere to PPS housing heat fusing processed.
Summary of the invention
The invention provides a kind of like this insulated cable: it comprises with PPS having the adhering restrictive coating of excellent heat melting, and by the terminal part of cable and PPS housing heat fusing processed are adhered to, can guarantee that the connecting portion between cable and housing has water proofing property.In addition the invention provides, parts and the manufacture method thereof for control system of the water proofing property excellence of the connecting portion between cable and housing.
The inventor conducts in-depth research above-mentioned problem.Found that, the heat fusing adhesiveness of the resin combination that contains thermoplastic polyester elastomer more than regulation ratio and PPS is excellent.The inventor also finds, by PPS as case material in the situation that, can long term maintenance insulated cable and housing between the water proofing property of connecting portion, and do not damage resistance to wear or resistance to bend(ing) etc., do not require characteristic.
To achieve these goals, according to the first embodiment of the present invention, provide a kind of like this insulated cable: the restrictive coating that it possesses the insulated electric conductor of single core or multicore and is formed on insulated electric conductor periphery, and it is for adhering to polyphenylene sulfide heat fusing.According to insulated cable of the present invention, restrictive coating consists of the crosslinked of resin combination, and this resin combination contains the thermoplastic polyester elastomer accounting for more than 45 overall % by weight of resin combination.
According to said structure, restrictive coating consists of the crosslinked of resin combination, and this resin combination contains thermoplastic polyester elastomers more than 45 % by weight that account for resin combination integral body, therefore can improve the heat fusing adhesiveness of restrictive coating and PPS.
The forming temperature of PPS is 310~360 ℃ of left and right, and this temperature is higher than the melt temperature of the resin combination that contains thermoplastic polyester elastomers more than 45 % by weight.Therefore,, in the situation that cable seal is connected when PPS is penetrated to form housing, restrictive coating just can melting as long as do not occur to be cross-linked.Make the resin combination that contain thermoplastic polyester elastomer occur be cross-linked, thereby the restrictive coating of molten condition solidified thereafter.For example, in trimethylol-propane trimethacrylate, triallyl cyanurate or triallyl isocyanate equimolecular, blend has the polyfunctional monomer of a plurality of carbon-to-carbon double bonds, and carries out radiation with ionization radial lines such as accelerated electron beam or gamma-rays, thereby is cross-linked.
In addition, also can adopt and utilize the heat curing system of organic peroxide or water crosslinking method etc. and said method diverse ways, wherein said water crosslinking method is: in advance by said mixture and alkoxy silane grafting (graft), and under the existence of the catalyst such as organic tin compound, thereby make the material after grafting contact and be cross-linked with water or steam.Yet, mainly from the viewpoint of crosslinking Treatment speed, consider, used that the method for the ionization radial lines such as accelerated electron beam is easy and productivity is high.
In above-mentioned insulated cable, the ratio of the thermoplastic polyester elastomer in resin combination preferably surpasses 80 % by weight.
In forming the resin combination of restrictive coating, when the ratio of thermoplastic polyester elastomer surpasses 80 % by weight, further improved the heat fusing adhesiveness of restrictive coating and PPS.According to No. 3428391 communiques of Japan Patent, TOHKEMY 2006-156407 communique, for the heat fusing adhesiveness with mylar or polyamide, the ratio of the thermoplastic polyester elastomer in resin combination is preferred in 80 % by weight when following.In contrast, according to the present invention, for the heat fusing adhesiveness with PPS, the ratio of the thermoplastic polyester elastomer in resin combination is preferred when surpassing 80 % by weight.Therefore,, according to the opinion in the past in above-mentioned each document, can not predict the formation of the present patent application at all.
In above-mentioned insulated cable, thermoplastic polyester elastomer is the block copolymer of soft section of the hard section of crystalline state and amorphous state, and soft section of wherein said amorphous state is preferably polyethers polymer.
As hard section of crystalline state, can enumerate the polymer such as polybutylene terephthalate (PBT) (PBT).As soft section of amorphous state, can enumerate: the polymer being formed by polyformaldehyde glycol such as polytetramethylene ether diols or the polymer being formed by polyester-diols such as polycaprolactone glycols.As soft section of amorphous state, when using the polyethers polymer such as polyformaldehyde glycol, can obtain the formed body of flexibility excellence, therefore preferably use this polymer.
In above-mentioned insulated cable, in resin combination, preferably contain TPUE.
The resin combination that forms restrictive coating can contain other resin mixing with thermoplastic polyester elastomer, as long as this resin combination contains the thermoplastic polyester elastomer within the scope of aforementioned proportion.As other resin, such as enumerating graft resin, the thermoplastic elastomer (TPE) of TPUE, polyethylene, polyacrylic bipolymer and terpolymer, these polymer, the resin that derives from plant, Biodegradable resin, engineering plastics etc.In these resins, from requiring the viewpoints such as thermal endurance, resistance to wear to consider, preferred thermoplastic polyurethane elastomer.
TPUE is segmented polyurethane and the soft section of polymer forming through chimeric copolymerization consisting of difunctional polyalcohol.The condensation polymer that segmented polyurethane is formed by short-chain diols such as the vulcabond such as toluene di-isocyanate(TDI) and ethylene glycol forms.According to the kind of soft section, TPUE can be divided into polyethers, caprolactone class, adipate ester class, the kind such as polycarbonate-based.
In above-mentioned insulated cable, form the preferred selected self-contained nitrogen combustion inhibitor of resin combination of restrictive coating or one or more fire-retardantization of fire retardant in two bromine phthalimide, two (bromo phenyl) ethane of ethylene and dibromo phenyl terephthalamide.
Thermoplastic polyester elastomer has combustibility, therefore, when the cable of fire-retardantization of preparation, the restrictive coating that has used this resin combination need to be carried out to fire-retardantization or insulating barrier or interlayer are carried out to fire-retardantization to guarantee anti-flammability outside restrictive coating.As the method for guaranteeing anti-flammability, be known that the method for blending fire retardant agent, in the method, if the resin combination after fire-retardantization is applicable in the restrictive coating of insulated cable of the present invention, the possibility that burning test of JASO standard (Japanese car industry meeting) or iso standard is qualified is high.That is, can obtain safe cable.
Yet the adhesive strength after restrictive coating and case material heat fusing adhere to is subject to the impact of the fire retardant kind of blend in elastomer blends.As fire retardant, if used containing nitrogen combustion inhibitor or two bromine phthalimide, two (bromo phenyl) ethane and two (bromo phenyl) terephthalamides of ethylene etc., can be by housing and restrictive coating heat fusing adhesion securely.As containing nitrogen combustion inhibitor, such as enumerating melmac or melamine cyanurate etc.
On the other hand, if use the PBDEs such as deca-BDE or octabromodiphenyl ether as fire retardant, the adhesive strength after housing and the adhesion of restrictive coating heat fusing is sometimes insufficient.
The degree of cross linking of the resin combination of formation restrictive coating is higher, and the impact of the adhesive strength after the heat fusing that fire retardant kind is caused adheres to is just more remarkable.In the situation that form restrictive coating with being added with the resin combination of the PBDEs such as deca-BDE as fire retardant, if the degree of cross linking is brought up to the level that can really keep the shape of restrictive coating when injection molding, the adhesive strength after the heat fusing that sometimes can not obtain housing and restrictive coating adheres to.
In contrast, in the situation that using containing fire retardants such as nitrogen combustion inhibitor, two bromine phthalimide, two (bromo phenyl) ethane or two (bromo phenyl) terephthalamides of ethylene, even if the degree of cross linking is brought up to the level that can really keep the shape of restrictive coating when injection molding, also can, by housing and restrictive coating heat fusing adhesion securely, therefore can obtain desirable water resistance.In addition, also have advantages of such: will be containing nitrogen combustion inhibitor (particularly melamine cyanurate) blend in the resins such as polyurethane elastomer time, even be also difficult under hot conditions, decompose.
Within not departing from the scope the invention is intended to, can be to forming known blend chemicals such as adding the various stabilizers such as antioxidant, light stabilizer, hydrolysis inhibitor or reinforcing agent, filler, colouring agent in the resin combination of restrictive coating.
Can adopt the known mixers such as banbury, pressurization kneader, single screw mixer, twin-screw mixing machine, open roll mill, mentioned component is modulated into the resin combination that forms restrictive coating.
To achieve these goals, according to the second embodiment of the present invention, provide a kind of like this control system parts: it possesses above-mentioned insulated cable and polyphenylene sulfide housing processed, and the terminal part heat fusing of described insulated cable sticks on described housing.
The heat fusing adhesiveness of above-mentioned insulated cable and PPS is excellent.It is hereby ensured the water proofing property of the connecting portion between insulated cable and PPS housing processed.Therefore, can obtain the control system parts of water proofing property excellence.
To achieve these goals, according to the 3rd embodiment of the present invention, the method of a kind of manufacturing control system with parts is provided, wherein, polyphenylene sulfide injected in the mould that contains above-mentioned insulated cable terminal part and be configured as housing, and housing and insulated cable terminal part heat fusing are adhered to seal.
By PPS is injected in the mould that is provided with insulated cable terminal part, the crosslinked and the case material heat fusing that make to form the resin combination of restrictive coating adhere to, thereby can make the connecting portion sealing between cable and housing.Adopt this manufacture method, can manufacture control system parts of the present invention by simple operation and with cheap price, and the operation that does not need to install seal member.As the condition of injection molding, the identical condition of condition in the time of can adopting with PPS injection molding.
The simple declaration of accompanying drawing
Fig. 1 be an example that the use state of insulated cable of the present invention is shown (control system parts: sectional view wheel speed sensors),
Fig. 2 is the amplification oblique drawing that an example of insulated cable of the present invention is shown, and
Fig. 3 is the schematic oblique view that the method for arranging of sample while measuring peel strength is shown.
Optimum implementation of the present invention
Referring to accompanying drawing and reference example, working of an invention scheme (particularly preferred plan) is described in detail.Yet the present invention is not limited to these schemes or reference example, within not departing from the scope the invention is intended to, can change.
Fig. 1 shows an example (the control system parts: sectional view wheel speed sensors) of the use state of insulated cable of the present invention.A in Fig. 1 is insulated cable.As shown in Figure 2, insulated cable A is the multicore cable that comprises two insulated electric conductor a.The outer periderm intermediate layer c of two insulated electric conductor a is coated.The outer periderm restrictive coating b of intermediate layer c is coated.As insulated cable of the present invention, also can enumerate the single-core cable that comprises an insulated electric conductor or the cable that does not comprise intermediate layer.
With the resin combination that contains thermoplastic polyester elastomers more than 45 % by weight, form restrictive coating b, in addition, adopt the method identical with common insulated cable,, with intermediate layer c and restrictive coating b, come after coated insulation electric wire, make restrictive coating b crosslinked, thereby can obtain insulated cable A.For example, adopt melt extruder, by the material coextrusion that forms intermediate layer c and restrictive coating b with coated insulation electric wire, thereby form intermediate layer c and restrictive coating b.
C in Fig. 1 is wheel speed sensors.Wheel speed sensors is contained in housing H.The insulated electric conductor a of insulated cable A is connected on the lead-out terminal d of wheel speed sensors C.The restrictive coating b heat fusing of insulated cable A sticks to the connecting portion B of housing H.By heat fusing, adhere to, can guarantee to there is excellent water proofing property between restrictive coating b and the connecting portion B of housing H.This structure can obtain by following method: after insulated electric conductor a is connected on lead-out terminal d, wheel speed sensors C is arranged in shaping dies, penetrates case material with the periphery of the terminal part of coated insulation cable A, and form.
In above-mentioned embodiment, an example as control system with parts, is illustrated wheel speed sensors, still, as other example, can enumerate detonation sensor.Insulated cable A of the present invention is electrically connected on the piezoelectric element being arranged in body die, then penetrates PPS case material processed to be coated the periphery of the terminal part of piezoelectric element and insulated cable A, and form, thereby obtain detonation sensor.
(reference example)
First, according to ratio shown in table 1~2 (weight ratio), carry out blend composition shown below.Then, in high-temperature roller, mix, mixture is configured as to band shape, thereby form coupons.Then, by the hot pressing of strip specimen sheet, the sheet material that formation thickness is 1mm.Finally, this sheet material of electric wire radiation that is 120kGy~180kGy with accelerating voltage is to be cross-linked, thus manufacture resin combination sheet material.
(mixture components)
Thermoplastic polyester elastomer:
Hard section is that polybutylene terephthalate (PBT) (PBT), soft section are the polyether-type of polytetramethylene glycol.Fusing point: 168 ℃, JIS (or according to ISO 868) hardness: 40D
TPUE:
Polyether-type, JIS (or according to ISO 868) A hardness: 85 ± 2A
Antioxidant: 2,2,4-trimethyl-1,2-dihydroquinoline polymer: amine-one class antioxidant
Anti hydrolysis agent: the anti hydrolysis agent that the aromatic polycarbodiimide of take is principal component
Carbon: the carbon that arithmetic mean diameter is 27nm
Lubricant: through the partly-hydrolysed ester type waxes of montanic acid
Crosslinking coagent: trimethylol-propane trimethacrylate
The emission forming machine (SE18D) that uses Sumitomo hoisting machinery society to manufacture, to penetrate temperature be 360 ℃, keep under condition that pressure is 250Kgf, penetrates PPS and melting sticks on the resin combination sheet material of making as mentioned above., as shown in Figure 3, adopt distraction test machine (AGS10kND that Shimadzu Seisakusho Ltd. manufacture), with this resin combination sheet material of the draw rate tractive of 50mm/ minute, measure thus peel strength thereafter.Measurement result is shown in table 1 and table 2.
(table 1)
Numbering | 1 | 2 | 3 | 4 | 5 |
TPUE | 100 | 90 | 70 | 60 | 50 |
Thermoplastic polyester elastomer | 0 | 10 | 30 | 40 | 50 |
Antioxidant | 1 | 1 | 1 | 1 | 1 |
Anti hydrolysis agent | 2 | 2 | 2 | 2 | 2 |
Carbon | 2 | 2 | 2 | 2 | 2 |
Lubricant | 0.5 | 0.5 | 0.5 | 0.5 | 0.5 |
Crosslinking coagent | 5 | 5 | 5 | 5 | 5 |
Peel strength [N/cm] | 2.2 | 2.5 | 3.7 | 8.1 | 14.0 |
(table 2)
Numbering | 6 | 7 | 8 | 9 | 10 |
TPUE | 40 | 30 | 20 | 10 | 0 |
Thermoplastic polyester elastomer | 60 | 70 | 80 | 90 | 100 |
Antioxidant | 1 | 1 | 1 | 1 | 1 |
Anti hydrolysis agent | 2 | 2 | 2 | 2 | 2 |
Carbon | 2 | 2 | 2 | 2 | 2 |
Lubricant | 0.5 | 0.5 | 0.5 | 0.5 | 0.5 |
Crosslinking coagent | 5 | 5 | 5 | 5 | 5 |
Peel strength [N/cm] | 14.4 | 16.6 | 22.4 | 29.5 | 35.7 |
The crosslinked of the resin combination that as shown in Table 1 and Table 2, contains thermoplastic polyester elastomers more than 50 % by weight and the peel strength of PPS are large.From this result, in the situation that the restrictive coating of insulated cable consists of the crosslinked of the resin combination that contains thermoplastic polyester elastomers more than 45 % by weight, the heat fusing adhesiveness of insulated cable and PPS housing processed is excellent.Wherein, in the numbering 8~10 more than thermoplastic polyester elastomer is 80 % by weight, peel strength is large especially.The result of numbering 8~10 shows: by using thermoplastic polyester elastomer, be resin combinations more than 80 % by weight, the heat fusing adhesiveness between insulated cable and PPS housing processed is excellent especially.
Claims (5)
1. an insulated cable, the restrictive coating that this insulated cable has the insulated electric conductor of single core or multicore and is formed on described insulated electric conductor periphery, and this insulated cable for and polyphenylene sulfide heat fusing adhere to, it is characterized in that,
Described restrictive coating consists of the crosslinked of resin combination, and in described resin combination, contain with respect to this resin combination and totally surpass the thermoplastic polyester elastomer of 80 % by weight, and
In described resin combination, also contain TPUE, overall with respect to this resin combination, the content of described TPUE is less than 20 % by weight,
Described thermoplastic polyester elastomer is the hard section of crystalline state and the block copolymer of soft section of amorphous state, and described TPUE is segmented polyurethane and the soft section of polymer forming through chimeric copolymerization consisting of difunctional polyalcohol.
2. insulated cable claimed in claim 1, is characterized in that, soft section of described amorphous state is polyethers polymer.
3. insulated cable claimed in claim 1, it is characterized in that, form the selected self-contained nitrogen combustion inhibitor of resin combination of restrictive coating or one or more fire retardants in two bromine phthalimide, two (bromo phenyl) ethane of ethylene and dibromo-benzene base terephthalamide.
4. control system parts, is characterized in that, have the housing of insulated cable claimed in claim 1 and polyphenylene sulfide system, and the terminal part heat fusing of described insulated cable sticks on described housing.
5. the method for parts for a manufacturing control system, it is characterized in that, polyphenylene sulfide injected in the mould that contains insulated cable terminal part claimed in claim 1 and be configured as housing, and described housing and described insulated cable terminal part heat fusing are adhered to seal.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
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JP2009118667A JP5027846B2 (en) | 2009-05-15 | 2009-05-15 | Electrically insulated cable, control system component, and control system component manufacturing method |
JP2009-118667 | 2009-05-15 |
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CN101887773A CN101887773A (en) | 2010-11-17 |
CN101887773B true CN101887773B (en) | 2014-08-06 |
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CN201010174139.XA Active CN101887773B (en) | 2009-05-15 | 2010-05-13 | Insulated cable, component for control system and manufacturing method of component for control system |
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JP (1) | JP5027846B2 (en) |
CN (1) | CN101887773B (en) |
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CN102477212A (en) * | 2010-11-30 | 2012-05-30 | 合肥杰事杰新材料股份有限公司 | Thermoplastic polyester elastomer composition and preparation method thereof |
JP5778476B2 (en) * | 2011-05-13 | 2015-09-16 | 日本特殊陶業株式会社 | Knocking sensor |
CN105337242B (en) * | 2014-07-29 | 2018-10-16 | 百慕大商泰科资讯科技有限公司 | Cable connection assembly and its manufacturing method |
CN108997755B (en) * | 2018-07-05 | 2021-01-15 | 南通大学 | High-temperature-resistant flame-retardant cable material and preparation method thereof |
JP2020015839A (en) * | 2018-07-26 | 2020-01-30 | 住友電気工業株式会社 | Thermoplastic polyurethane crosslinked resin molded body and method for producing the same |
CN113393976B (en) * | 2021-06-15 | 2023-07-14 | 武汉忠信电缆(集团)有限公司 | Wire and cable production line directly applied to multi-wire continuous chemical crosslinking |
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JP5027846B2 (en) | 2012-09-19 |
JP2010267526A (en) | 2010-11-25 |
CN101887773A (en) | 2010-11-17 |
DE102010028955A1 (en) | 2010-11-18 |
DE102010028955B4 (en) | 2017-10-19 |
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