CN101882560A - Efficient ceramic lamp - Google Patents

Efficient ceramic lamp Download PDF

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Publication number
CN101882560A
CN101882560A CN2010101960999A CN201010196099A CN101882560A CN 101882560 A CN101882560 A CN 101882560A CN 2010101960999 A CN2010101960999 A CN 2010101960999A CN 201010196099 A CN201010196099 A CN 201010196099A CN 101882560 A CN101882560 A CN 101882560A
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CN
China
Prior art keywords
welding groove
conducting rod
electrode
ceramic lamp
pipeline section
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Application number
CN2010101960999A
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Chinese (zh)
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CN101882560B (en
Inventor
高鞫
谢灿生
张万镇
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Yang Chaoping
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Individual
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Priority to CN 201010196099 priority Critical patent/CN101882560B/en
Publication of CN101882560A publication Critical patent/CN101882560A/en
Priority to PCT/CN2010/079329 priority patent/WO2011153795A1/en
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Publication of CN101882560B publication Critical patent/CN101882560B/en
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01JELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
    • H01J61/00Gas-discharge or vapour-discharge lamps
    • H01J61/02Details
    • H01J61/36Seals between parts of vessels; Seals for leading-in conductors; Leading-in conductors
    • H01J61/366Seals for leading-in conductors
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01JELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
    • H01J61/00Gas-discharge or vapour-discharge lamps
    • H01J61/82Lamps with high-pressure unconstricted discharge having a cold pressure > 400 Torr

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  • Vessels And Coating Films For Discharge Lamps (AREA)

Abstract

The invention discloses an efficient ceramic lamp, which comprises a discharging chamber, electrode tubes arranged at the two sides of the discharging chamber, and electrode assemblies extending into the discharging chamber through the electrode tubes, wherein the electrode tube comprises an inner tube section and a welding groove which are connected with each other, and the inner tube section is close to the discharging chamber; the welding groove is positioned on the end face, and the inner diameter of the welding groove is larger than that of the inner tube section; the welding groove realizes the gas-proof sealing of the discharging chamber by filling solder, and the electrode assembly comprises a tungsten mandrel, a conducting rod and a lead or a conducting tube which are sequentially connected; the tungsten mandrel extends into the discharging chamber, and the conducting rod is positioned at the inner tube section; and the outer diameter of the conducting rod is equal to the inner diameter of the inner tube section, and the lead is connected with the tail end of the conducting rod and penetrates through the solder in the welding groove to extend out of the electrode tube, or the conducting tube penetrates through the solder in the welding groove and extends out of the electrode tube to be connected with the lead. The invention effectively improves luminous efficiency and sealing effect.

Description

A kind of efficient ceramic lamp
Technical field
The invention belongs to ceramic light source field, relate in particular to a kind of efficient ceramic lamp.
Background technology
The ceramic arc tubular construction is directly connected to process for sealing.Sealing-in is the key technology of ceramic discharge light source, and the quality of sealing-in is directly connected to the performance and the life-span of electric arc tube.The sealing technology of ceramic discharge tube is different from quartz, quartz metal halide lamp is to shrink sealing-in or compression sealing-in by melting quartz with electrode or electrode assemblie, pottery should not melt after moulding, pottery is to fill pottery by glass solder to finish with the slit of electrode with the sealing-in of electrode or electrode assemblie, see shown in Figure 1, comprising discharge cavity 6, be located at its two end electrodes pipe 2 and be plugged in electrode assemblie in the electrode tube 2, electrode assemblie comprises the electrode tip that is positioned at discharge cavity 5 that connects successively, welding is realized in the gap 4 that molybdenum filament 3 and niobium pipe 1, scolder flow between electrode tube 2 and electrode assemblie.
Accomplish air-tightness completely, at present main sealing technology is to be two capillaries with the ceramic discharge tube pin design, forms little gap between its internal diameter and electrode assemblie.In the sealing-in process, glass solder and ceramic discharge tube and electrode are together heated.The fusing point of glass solder is lower than the softening point of pottery, and good flowability is arranged after fusing, and then is penetrated in the gap of ceramic capillary and electrode assemblie.Finish the sealing-in of earthenware after cooling.The present this sealing technology of in capillary, finishing of the nearly all whole employings of ceramic gold-halogen lamp.
Sealing-in was divided into for two steps: the first step, and with top description elder generation front cover end, i.e. an envelope.Inflation adds metal halide pill and mercury then, in the envelope other end, i.e. two envelopes.
The occupied state of scolder in ceramic capillary and electrode assemblie gap, as filling the degree of depth, uniformity, tightness comprises the materials behavior of scolder itself, is that the key of assurance ceramic lamp quality also is a difficult point.Because it is directly connected to the air-tightness of ceramic lamp.Yet in this kind hermetically-sealed construction, glass solder is arranged in the gap of capillary and electrode assemblie, in case electric arc tube when work, the luminescent substance in the discharge cavity infiltrates the gap, and at high temperature reacts with glass solder and to cause luminescent substance loss and the sealing of infringement scolder.And this kind sealing technology is very complicated.
Summary of the invention
At the shortcoming of prior art, the purpose of this invention is to provide the efficient ceramic lamp of a kind of luminous efficiency height, good sealing effect.
For achieving the above object, technical scheme of the present invention is: a kind of efficient ceramic lamp, comprise discharge cavity, be located at the electrode tube on discharge cavity both sides and stretch into electrode assemblie in the discharge cavity by electrode tube, this electrode tube comprises interior pipeline section and the welding groove that is connected, pipeline section is near discharge cavity in being somebody's turn to do, welding groove is positioned at the end, and the interior pipeline section of the internal diameter of welding groove is big, and welding groove is realized the gas-tight seal of discharge cavity by filling scolder.
In this programme, adopt and form a welding groove structure in the end of electrode tube, the mouth of pipe is transferred to by the electrode tube wall in sealing-in position in the past, the diameter of the mouth of pipe is bigger, greatly facilitates to put scolder and finish sealing-in.
And scolder melts and finishes sealing-in at welding groove substantially, and does not need to finish sealing-in by the quite long electrode tube wall that flow to.
In addition, further from the high arc temperature district, the length of electrode tube can correspondingly reduce scolder, helps some to the shorter and smaller application of electric arc tube yardstick requirement compared with the technology of welding in prior art.
The cold junction position of this scheme can effectively be controlled forward, owing to more near the thermal source part, improved cold junction temperature, guarantees the operating pressure of light source.
Further, this electrode assemblie comprises tungsten plug, conducting rod and the lead-in wire that is connected successively, this tungsten plug stretches in the discharge cavity, this conducting rod is positioned at pipeline section, and the external diameter of conducting rod is suitable with the internal diameter of interior pipeline section, and lead-in wire stretches out outside the electrode tube with the terminal scolder that is connected and passes in the welding groove of conducting rod.
Perhaps, this electrode assemblie comprises tungsten plug, conducting rod and the contact tube that is connected successively, this tungsten plug stretches in the discharge cavity, this conducting rod is positioned at pipeline section, and the external diameter of conducting rod is suitable with the internal diameter of interior pipeline section, this contact tube and conducting rod be terminal is connected and pass scolder in the welding groove stretch out electrode tube outward and lead-in wire join.
Lead-in wire stretches out outside the electrode tube with the terminal scolder that is connected and passes in the welding groove of conducting rod.Because the electrode tube inwall not have the function of welding, electrode tube and electrode assemblie can reduce the gap as much as possible, enter the electrode tube gap and the loss that brings with obstruction mercury and halide.
Further, this conducting rod is a cermet rod.Because mainly in interior pipeline section, its function is the conduction of carrying electric current and stopping heat effectively to the cermet rod part.Add a lead-in wire, be used for joining with external circuit.The coefficient of expansion of this cermet rod and electrode tube are very approaching, can effectively avoid because the coefficient of expansion of electrode tube or conducting rod is inconsistent, and the electrode tube that causes break or has the gap.Less clearance has prevented effectively that luminescent substance such as halide and mercury from entering the gap and the loss of the luminescent substance that brings and the light efficiency that causes thus lower and the change in color of light.
This conducting rod end is provided with the boss structure that cooperates the location with welding groove.During sealing-in, electrode assemblie is injected in the electrode tube, because the effect of boss structure, electrode assemblie can be positioned at predeterminated position well, behind the plug-in mounting, again filler is filled on the solder bath, in this scheme, because scolder is not to be filled in the gap of electrode assemblie and electrode tube, can effectively reduce the complexity of sealing technology.
This boss structure top is formed with the some kinds of conical surfaces, makes easier wetting welding groove of scolder and electrode.
Further, come off by solder bath for preventing the aging back of scolder, this welding groove is an outside throat structure, and throat structure applies an axial pressure for the overall structure of scolder, can prevent effectively that it from coming off.
Further, this welding groove can be frustum cone structure or spherical structure.
Similarly, also can be provided with on this welding groove side some recessed/the tongue structure, groove/tongue structure has grasp to scolder integral body, can prevent effectively that the aging back of scolder from being come off by solder bath.
Further, the internal diameter size of this welding groove is in 1 to 4 millimeter scope, and the degree of depth is at the 1-4 millimeter, and interior pipeline section internal diameter is in 0.4-1.5 millimeter scope.
The positive camber of this discharge cavity and the junction of electrode tube are the smooth transition structure, avoid acute angle curvature, to reduce the stress of ceramic lamp.
The present invention compared with prior art has following advantage and beneficial effect:
The present invention forms a welding groove structure by the end at electrode tube, and the mouth of pipe is transferred to by the electrode tube wall in sealing-in position in the past, and the diameter of the mouth of pipe is bigger, greatly facilitates to put scolder and finish sealing-in.
Description of drawings
Fig. 1 is the profile of prior art ceramic lamp;
Fig. 2 is the profile of ceramic lamp lamp housing of the present invention;
Fig. 3 is not for the profile of the ceramic lamp of boss structure;
Fig. 4 is the profile of the ceramic lamp of circular platform type for boss structure;
Fig. 5 is the profile of square ceramic lamp for boss structure;
Fig. 6 is the profile of the ceramic lamp of embodiment 2.
Embodiment
Below in conjunction with embodiment and accompanying drawing the present invention is described in detail.
Embodiment 1
Extremely shown in Figure 5 as Fig. 2, the invention discloses a kind of efficient ceramic lamp, comprise discharge cavity 18, be located at the electrode tube 15 on discharge cavity 18 both sides and stretch into electrode assemblie in the discharge cavity 18 by electrode tube 15, this electrode tube 15 comprises interior pipeline section 19 and the welding groove 13 that is connected, pipeline section 19 is near discharge cavities 18 in being somebody's turn to do, welding groove 13 is positioned at the end, and the interior pipeline section of the internal diameter of welding groove 13 19 is big, and welding groove 13 is realized the gas-tight seal of discharge cavities 18 by filling scolder 12.This discharge cavity 18 and electrode tube 15 have adopted transparent ceramic material.
In this programme, adopt and form a welding groove 13 structures in the end of electrode tube 15, the mouth of pipe is transferred to by the electrode tube wall in sealing-in position in the past, the diameter of the mouth of pipe is bigger, greatly facilitates to put scolder and finish sealing-in.In addition, further from the high arc temperature district, the length of electrode tube can correspondingly reduce scolder, helps some to the shorter and smaller application of electric arc tube yardstick requirement compared with the technology of welding in existing prior art.The cold junction position 20 of this scheme can effectively be controlled forward, owing to more near the thermal source part, improved cold junction temperature, guarantees the operating pressure of light source.The junction of discharge cavity inwall and electrode tube also usually is called as cold junction owing to apart from electric arc and electrode tip farthest, generally be surface the coldest in the discharge cavity.
This electrode assemblie comprises tungsten plug 16, the conducting rod 14 that is connected successively and goes between 11, this tungsten plug 16 stretches in the discharge cavity 18, this conducting rod 14 is positioned at pipeline section 19, and the internal diameter of the external diameter of conducting rod 14 and interior pipeline section 19 is suitable, and lead-in wire 11 stretches out outside the electrode tube 15 with the conducting rod 14 terminal scolders that are connected and pass in the welding groove 13.Because 15 walls not have the function of welding in the electrode tube, electrode tube 15 and electrode assemblie can reduce the gap as much as possible, enter electrode tube 15 gaps and the loss that brings with obstruction mercury and halide.Electrode tube 15 inwalls can pass through Precision Machining, add the outer surface processing of conducting rod 14, and the gap between them can be controlled at the precision less than 2 microns.Such precision helps improving the life-span of ceramic lamp and has increased the axiality of making electrode assemblie in the lamp process, guarantees the center of electric arc at ceramic lamp.The electric arc of avoiding departing from can cause the departing from of ceramic lamp isothermal, even brought the overheated of lamp part and influence the result of use and the life-span of lamp.
Further, this conducting rod 14 is a cermet rod.Add a lead-in wire 11, be used for joining with external circuit.The coefficient of expansion of this cermet rod and electrode tube 15 are very approaching, can effectively avoid because the coefficient of expansion of electrode tube 15 or conducting rod 14 is inconsistent, and the electrode tube 15 that causes break or has the gap.
These conducting rod 14 ends are provided with the boss structure 17 that cooperates the location with welding groove 13.During sealing-in, electrode assemblie is injected in the electrode tube 15, because the effect of boss structure 17, electrode assemblie can be positioned at predeterminated position well, behind the plug-in mounting, filler 12 is filled on the solder bath 13 again, and lead-in wire 11 passes from scolder 12 again.In this scheme,, can effectively reduce the complexity of sealing technology because scolder 12 is not to be filled in the gap of electrode assemblie and electrode tube 15.
These boss structure 17 tops are formed with some conical surfaces, make easier wetting welding groove of scolder and electrode.This boss structure 17 can become circular platform type or square structure.
Further, come off by solder bath 13 for preventing scolder 12 aging backs, this welding groove 13 is an outside throat structure, and throat structure applies an axial pressure for the overall structure of scolder 12, can prevent effectively that it from coming off.
Further, this welding groove 13 can be frustum cone structure or the frustum of a cone or spherical structure.
Similarly, also can be provided with on these welding groove 13 sides some recessed/the tongue structure, groove/tongue structure has grasp to scolder integral body, can prevent effectively that the aging back of scolder 12 from being come off by solder bath 13.
Further, the internal diameter size of this welding groove 13 is in 1 to 4 millimeter scope, and the degree of depth is at the 1-4 millimeter, and interior pipeline section 19 internal diameters are in 0.4-1.5 millimeter scope.
The junction 21 of the positive camber of this discharge cavity 18 and electrode tube 15 is the smooth transition structure, avoids acute angle curvature, to reduce the stress of ceramic lamp electric arc tube.
Embodiment 2
As shown in Figure 6, present embodiment is close with the structure of embodiment 1, its difference is, this electrode assemblie comprises tungsten plug 16, conducting rod 14 and the contact tube 22 that is connected successively, this tungsten plug 16 stretches in the discharge cavity 18, this conducting rod 14 is positioned at pipeline section 19, and the internal diameter of the external diameter of conducting rod 14 and interior pipeline section 19 is suitable, and this contact tube 22 and conducting rod 14 be terminal to be connected and to pass scolder 12 in the welding groove 13 and stretch out that electrode tube 15 is outer 11 to join with going between.

Claims (10)

1. efficient ceramic lamp, comprise discharge cavity, be located at the electrode tube on discharge cavity both sides and stretch into electrode assemblie in the discharge cavity by electrode tube, it is characterized in that, this electrode tube comprises interior pipeline section and the welding groove that is connected, pipeline section is near discharge cavity in being somebody's turn to do, welding groove is positioned at the end, and the interior pipeline section of the internal diameter of welding groove is big, and welding groove is realized the gas-tight seal of discharge cavity by filling scolder.
2. efficient ceramic lamp according to claim 1, it is characterized in that, this electrode assemblie comprises tungsten plug, conducting rod and the lead-in wire that is connected successively, this tungsten plug stretches in the discharge cavity, this conducting rod is positioned at pipeline section, and the external diameter of conducting rod is suitable with the internal diameter of interior pipeline section, and lead-in wire stretches out outside the electrode tube with the terminal scolder that is connected and passes in the welding groove of conducting rod.
3. efficient ceramic lamp according to claim 1, it is characterized in that, this electrode assemblie comprises tungsten plug, conducting rod and the contact tube that is connected successively, this tungsten plug stretches in the discharge cavity, this conducting rod is positioned at pipeline section, and the external diameter of conducting rod is suitable with the internal diameter of interior pipeline section, this contact tube and conducting rod be terminal is connected and pass scolder in the welding groove stretch out electrode tube outward and lead-in wire join.
4. efficient ceramic lamp according to claim 2 is characterized in that, this conducting rod is a cermet rod.
5. efficient ceramic lamp according to claim 2 is characterized in that, this conducting rod end is provided with the boss structure that cooperates the location with welding groove.
6. efficient ceramic lamp according to claim 5 is characterized in that, this boss structure top is formed with the some kinds of conical surfaces.
7. efficient ceramic lamp according to claim 1 is characterized in that, this welding groove be an outside throat structure or this welding groove side be provided with some recessed/the tongue structure.
8. efficient ceramic lamp according to claim 7 is characterized in that, this welding groove is frustum cone structure or the frustum of a cone or spherical structure.
9. efficient ceramic lamp according to claim 1 is characterized in that, the internal diameter size of this welding groove is in 1 to 4 millimeter scope, and the degree of depth is at the 1-4 millimeter, and interior pipeline section internal diameter is in 0.4-1.5 millimeter scope.
10. according to each described efficient ceramic lamp of claim 1 to 9, it is characterized in that the positive camber of this discharge cavity and the junction of electrode tube are the smooth transition structure.
CN 201010196099 2010-06-07 2010-06-07 Efficient ceramic lamp Expired - Fee Related CN101882560B (en)

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CN 201010196099 CN101882560B (en) 2010-06-07 2010-06-07 Efficient ceramic lamp
PCT/CN2010/079329 WO2011153795A1 (en) 2010-06-07 2010-12-01 High-efficiency ceramic lamp

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Application Number Priority Date Filing Date Title
CN 201010196099 CN101882560B (en) 2010-06-07 2010-06-07 Efficient ceramic lamp

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CN101882560B CN101882560B (en) 2013-06-19

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101916711A (en) * 2010-08-06 2010-12-15 潮州市晨歌电光源有限公司 Ceramic metal halide lamp shell
WO2011153795A1 (en) * 2010-06-07 2011-12-15 潮州市灿源电光源有限公司 High-efficiency ceramic lamp
WO2012012953A1 (en) * 2010-07-26 2012-02-02 潮州市晨歌电光源有限公司 Electrode assembly structure

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110277303B (en) * 2018-03-15 2024-05-10 上海亚尔精密零件制造有限公司 Processing equipment and processing method for butterfly-shaped niobium pipe

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Publication number Priority date Publication date Assignee Title
JPH09147803A (en) * 1995-11-21 1997-06-06 Matsushita Electron Corp High pressure discharge lamp and illuminating optical device using it and image display device
JPH10172515A (en) * 1996-12-06 1998-06-26 Ushio Inc Discharge lamp
CN101150035A (en) * 2006-09-22 2008-03-26 东芝照明技术株式会社 High-pressure discharge lamp, high-pressure discharge lamp operating apparatus, and illuminating apparatus.
CN202111054U (en) * 2010-06-07 2012-01-11 潮州市灿源电光源有限公司 High-efficiency ceramic lamp

Family Cites Families (2)

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Publication number Priority date Publication date Assignee Title
US7923932B2 (en) * 2007-08-27 2011-04-12 Osram Sylvania Inc. Short metal vapor ceramic lamp
CN101882560B (en) * 2010-06-07 2013-06-19 杨潮平 Efficient ceramic lamp

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH09147803A (en) * 1995-11-21 1997-06-06 Matsushita Electron Corp High pressure discharge lamp and illuminating optical device using it and image display device
JPH10172515A (en) * 1996-12-06 1998-06-26 Ushio Inc Discharge lamp
CN101150035A (en) * 2006-09-22 2008-03-26 东芝照明技术株式会社 High-pressure discharge lamp, high-pressure discharge lamp operating apparatus, and illuminating apparatus.
CN202111054U (en) * 2010-06-07 2012-01-11 潮州市灿源电光源有限公司 High-efficiency ceramic lamp

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2011153795A1 (en) * 2010-06-07 2011-12-15 潮州市灿源电光源有限公司 High-efficiency ceramic lamp
WO2012012953A1 (en) * 2010-07-26 2012-02-02 潮州市晨歌电光源有限公司 Electrode assembly structure
CN101916711A (en) * 2010-08-06 2010-12-15 潮州市晨歌电光源有限公司 Ceramic metal halide lamp shell
WO2012016389A1 (en) * 2010-08-06 2012-02-09 潮州市晨歌电光源有限公司 Ceramic metal halide lamp shell
CN101916711B (en) * 2010-08-06 2013-04-10 杨潮平 Ceramic metal halide lamp shell

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WO2011153795A1 (en) 2011-12-15

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