CN201853676U - Co-firing and sealing-in high-efficiency ceramic lamp - Google Patents

Co-firing and sealing-in high-efficiency ceramic lamp Download PDF

Info

Publication number
CN201853676U
CN201853676U CN2010205613803U CN201020561380U CN201853676U CN 201853676 U CN201853676 U CN 201853676U CN 2010205613803 U CN2010205613803 U CN 2010205613803U CN 201020561380 U CN201020561380 U CN 201020561380U CN 201853676 U CN201853676 U CN 201853676U
Authority
CN
China
Prior art keywords
electrode
sealing
ceramet
ceramic lamp
tube
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN2010205613803U
Other languages
Chinese (zh)
Inventor
张万镇
谢灿生
高鞠
陆镇洲
Original Assignee
CHAOZHOU CHENGE ELECTRIC LIGHT SOURCE Co Ltd
CHAOZHOU SANYUAN ELECTRIC LIGHT SOURCE Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by CHAOZHOU CHENGE ELECTRIC LIGHT SOURCE Co Ltd, CHAOZHOU SANYUAN ELECTRIC LIGHT SOURCE Co Ltd filed Critical CHAOZHOU CHENGE ELECTRIC LIGHT SOURCE Co Ltd
Priority to CN2010205613803U priority Critical patent/CN201853676U/en
Application granted granted Critical
Publication of CN201853676U publication Critical patent/CN201853676U/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Images

Landscapes

  • Vessels And Coating Films For Discharge Lamps (AREA)

Abstract

The utility model belongs to the field of a ceramic light source and particularly discloses a co-firing and sealing-in high-efficiency ceramic lamp which comprises a discharging cavity and an electrode pipe arranged at the end part of the discharging cavity, wherein the electrode pipe is internally provided with a ceramic metal electrode in an inserting manner; a tungsten electrode is connected at one end of the ceramic metal electrode close to the discharging cavity; the ceramic metal electrode and the electrode pipe can complete the sealing-in through co-firing; the end of the ceramic metal electrode and the corresponding end of the electrode pipe can complete the sealing-in and co-firing; the external diameter of the ceramic metal electrode is matched with the internal diameter of the electrode pipe; and the expansion coefficient of material of the ceramic metal electrode is matched with that of the material of an electric arc pipe. The co-firing and sealing-in high-efficiency ceramic lamp can effectively avoid corrosion of a welding flux and has better air tightness.

Description

Burn the sealing-in efficient ceramic lamp altogether
Technical field
The utility model belongs to ceramic light source field, relates in particular to a kind of sealing-in efficient ceramic lamp that burns altogether.
Background technology
The ceramic lamp structure is directly connected to process for sealing.Sealing-in is the key technology of ceramic discharge light source, and the quality of sealing-in is directly connected to the performance and the life-span of electric arc tube.The sealing technology of ceramic discharge tube is different from quartz, quartz metal halide lamp is to shrink sealing-in or compression sealing-in by melting quartz with electrode or electrode assemblie, pottery should not melt after moulding, pottery is to fill pottery by glass solder to finish with the slit of electrode with the sealing-in of electrode or electrode assemblie, see shown in Figure 1, comprising discharge cavity 6, be located at its two end electrodes pipe 2 and be plugged in electrode assemblie in the electrode tube 2, electrode assemblie comprises the electrode tip that is positioned at discharge cavity 5 that connects successively, welding is realized in the gap 4 that molybdenum filament 3 and niobium pipe 1, scolder flow between electrode tube 2 and electrode assemblie.
Accomplish air-tightness completely, at present main sealing technology is to be two electrode tubes with the ceramic discharge tube pin design, forms little gap between its internal diameter and electrode assemblie.In the sealing-in process, glass solder and ceramic discharge tube and electrode are together heated.The fusing point of glass solder is lower than the softening point of pottery, and good flowability is arranged after fusing, and then is penetrated in the gap of ceramic electrode pipe and electrode assemblie.Finish the sealing-in of earthenware after cooling.The present this sealing technology of in electrode tube, finishing of the nearly all whole employings of ceramic gold-halogen lamp.
Existing electrode and electrode tube are to adopt to add scolder, and melting solder is finished the sealing-in of electrode and electrode tube.Shortcoming be solder material easily with electric arc tube in the metal halide reaction, cause scolder to corrode seal break-off.
Summary of the invention
At the shortcoming of prior art, the purpose of this utility model provides a kind of better common burning sealing-in efficient ceramic lamp of burn into air-tightness of avoiding scolder.
For achieving the above object, the technical solution of the utility model is: a kind of sealing-in efficient ceramic lamp that burns altogether, it comprises discharge cavity and is located at the electrode tube of discharge cavity end, be fitted with the ceramet electrode in the electrode tube, the ceramet electrode is connected with tungsten electrode near an end of discharge cavity, and ceramet electrode and electrode tube are by burning down into sealing-in altogether.
In the such scheme, ceramet electrode and electrode tube be by burning down into sealing-in altogether, and without any need for scolder, can effectively avoid the reaction of the metal halide and the scolder of discharge cavity inside, thereby cause the corrosion of scolder, and burn effectively head it off of sealing-in altogether, make air-tightness better.
Further, ceramet electrode and entire electrode pipe are finished common burning sealing-in; Perhaps, ceramet electrode end and electrode tube corresponding position are finished common burning sealing-in.
Further, this ceramet electrode external diameter and electrode tube internal diameter are complementary.Compared with the method for sealing with scolder, the electric arc tube that burns and the contact area of ceramet electrode can be accomplished the microgap altogether, or even the zero clearance.
The coefficient of expansion of the coefficient of expansion of this ceramet electrode material and electrode tube material is complementary.The matching degree of ceramet electrode material and electrode tube material is better than the matching degree of scolder and ceramet electrode and scolder and electrode tube.
Electrode tube that ceramic material makes and cermet electrodes are burnt the adhesion of generation altogether generally than by fill the adhesion height that scolder produces between electrode tube and cermet electrodes, can improve the air-tightness of lamp.
The end of this cermet electrodes stretches out electrode tube, and directly as metal lead wire; Perhaps, this cermet electrodes end also is connected to one section anti-oxidation metal lead wire, and also is provided with a welding groove between electrode tube end and the cermet electrodes end, and this metal lead wire passes welding groove and stretches out outside the electrode tube, and this welding groove is used for the filling glass scolder.
In the such scheme, in order to prevent the cermet electrodes oxidation, connect one section anti-oxidation metal lead wire at the cermet electrodes end, and the cermet electrodes end is shorter than ceramic electrode pipe end, more endways molten glass scolder capping cermet electrodes in case oxidation.
The end of ceramet electrode and electrode tube respective ends are finished sealing-in by local heat source's co-burning method.
Particularly, local heat source is a plasma arcs, and laser focuses on infrared lamp or optical fiber lamp.
Compared with prior art, the beneficial effects of the utility model are:
1, ceramet electrode and electrode tube can effectively avoid putting the corrosion of scolder by burning down into sealing-in altogether, make air-tightness better;
2, compared with method for sealing with scolder, be total to the electric arc tube and the ceramet electrode that burn, its coefficient of expansion more mates.
Description of drawings
Fig. 1 is the structural representation of the ceramic lamp of prior art scolder sealing-in;
Fig. 2 burns the structural representation of sealing-in efficient ceramic lamp embodiment 1 altogether for the utility model;
Fig. 3 burns the structural representation of sealing-in efficient ceramic lamp embodiment 2 altogether for the utility model.
Embodiment
Below in conjunction with embodiment and accompanying drawing the utility model is described in detail.
Embodiment 1
As shown in Figure 2, the utility model discloses a kind of sealing-in efficient ceramic lamp that burns altogether, it comprises discharge cavity 11 and is located at the electrode tube 12 of discharge cavity 11 ends, be fitted with ceramet electrode 13 in the electrode tube 12, ceramet electrode 13 is connected with tungsten electrode 14 near an end of discharge cavity 11, wherein, ceramet electrode 13 and electrode tube 12 are by burning down into sealing-in altogether.
In the present embodiment, ceramet electrode 13 ends are finished common burning sealing-in with electrode tube 12 corresponding positions.Certainly, this ceramet electrode 13 also can be finished common burning sealing-in with entire electrode pipe 12.
These ceramet electrode 13 external diameters and electrode tube 12 internal diameters are complementary, and compared with the method for sealing with scolder, the electric arc tube that burns and the contact area of ceramet electrode can be accomplished the microgap altogether, or even the zero clearance.
The coefficient of expansion of the coefficient of expansion of these ceramet electrode 13 materials and electric arc tube 12 materials is complementary.The matching degree of ceramet electrode material and arctube material is better than the matching degree of scolder and ceramet electrode and scolder and electric arc tube.So, when ceramet electrode 13 expanded by heating, can avoid, and the electrode tube 12 that causes breaks or make to exist between electrode tube 12 and the ceramet electrode 13 and have the gap because the coefficient of expansion of electrode tube 12 or ceramet electrode 13 is inconsistent.And in the prior art, the material character of scolder and electric arc tube, ceramet electrode differs greatly, and its matching degree is also relatively poor, causes breaking or the generation in gap of electrode tube easily.
In the present embodiment, this ceramet electrode 13 is by aluminium oxide, yittrium oxide, magnesium aluminate spinel, yttrium-aluminium-garnet and metal: at least a material mixing in tungsten, molybdenum, chromium, tantalum, niobium, vanadium, hafnium, zirconium, the titanium, obtain the refractory oxides particle of metallic cover, the mass fraction of metal is more than or equal to 40%, and is less than or equal to 60%; This discharge cavity 11 and electrode tube 12 are made of transparent light-transmittance ceramics, and transparent light-transmittance ceramics is an aluminium oxide etc.
In the present embodiment, the end of this cermet electrodes 13 stretches out electrode tube 12, and directly as metal lead wire.
Simultaneously, the invention also discloses a kind of preparation method who burns the sealing-in efficient ceramic lamp altogether, wherein, the end of ceramet electrode and electrode tube respective ends are finished sealing-in by local heat source's co-burning method, this local heat source's co-burning method comprises low-temperature prewarming, is heated to common burning temperature then rapidly; Wherein low-temperature prewarming temperature range 200-1000 ℃, time 1-5 second; Rapidly heating-up temperature more than 1600 ℃ until the fusing of cermet electrodes outer surface and electrode tube inner surface, finishing common burning, in 0.3~2 second time.
This burns the sealing-in efficient ceramic lamp altogether finishes an envelope by the secondary sealing-in: owing to there is not the existence of pill and mercury, can finish with traditional heating furnace method.Two envelopes:, use the localized heating method because the existence of pill and mercury is arranged.Localized heating can be used heater such as graphite, or METAL HEATING PROCESS, also can be electric arc such as argon gas electric arc, or focuses on infrared lamp, or the Optical Fiber Transmission infrared light supply, or laser such as carbon dioxide laser, YAG laser, fiber laser, semiconductor laser etc.
Embodiment 2
The similar of present embodiment and embodiment 1, its difference is, this metal lead wire is independent parts, as shown in Figure 3, these cermet electrodes 13 ends also are connected to one section anti-oxidation metal lead wire 15, and also be provided with a welding groove 16 between electrode tube 12 ends and cermet electrodes 13 ends, this metal lead wire 15 passes welding groove 16 and stretches out outside the electrode tube 12, and this welding groove 16 is used for the filling glass scolder.Wherein, the diameter of metal lead wire 15 is little than the diameter of cermet electrodes 13.
In the such scheme, in order to prevent cermet electrodes 13 oxidations, connect anti-oxidation metal lead wire 15 at cermet electrodes 13 ends, and cermet electrodes 13 ends are shorter than electrode tube 12 ends, more endways molten glass scolder capping cermet electrodes 13 in case oxidation.
Further, this metal lead wire 15 is made by the chromium base of the anti-halogenation of height, Ni-based, hafnium base, rhenium base or IrPt special alloy or NiAl intermetallic compound or ZrC, NbC, TaC, HfC, WC.

Claims (8)

1. one kind is burnt the sealing-in efficient ceramic lamp altogether, it comprises discharge cavity and is located at the electrode tube of discharge cavity end, be fitted with the ceramet electrode in the electrode tube, the ceramet electrode is connected with tungsten electrode near an end of discharge cavity, it is characterized in that ceramet electrode and electrode tube are by burning down into sealing-in altogether.
2. the sealing-in efficient ceramic lamp that burns altogether according to claim 1 is characterized in that ceramet electrode and entire electrode pipe are finished common burning sealing-in.
3. the sealing-in efficient ceramic lamp that burns altogether according to claim 1 is characterized in that ceramet electrode end and electrode tube corresponding position are finished common burning sealing-in.
4. the sealing-in efficient ceramic lamp that burns altogether according to claim 1 is characterized in that this ceramet electrode external diameter and electrode tube internal diameter are complementary.
5. the sealing-in efficient ceramic lamp that burns altogether according to claim 1 is characterized in that the coefficient of expansion of the coefficient of expansion of this ceramet electrode material and electrode tube material is complementary.
6. the sealing-in efficient ceramic lamp that burns altogether according to claim 5 is characterized in that the end of this cermet electrodes stretches out electrode tube, and directly as metal lead wire; Perhaps, this cermet electrodes end also is connected to one section anti-oxidation metal lead wire, and also is provided with a welding groove between electrode tube end and the cermet electrodes end, and this metal lead wire passes welding groove and stretches out outside the electrode tube, and this welding groove is used for the filling glass scolder.
7. the sealing-in efficient ceramic lamp that burns altogether according to claim 1 is characterized in that the end of ceramet electrode and electrode tube respective ends are finished sealing-in by local heat source's co-burning method.
8. the sealing-in efficient ceramic lamp that burns altogether according to claim 7 is characterized in that this local heat source is a plasma arcs, and laser focuses on infrared lamp or optical fiber lamp.
CN2010205613803U 2010-10-14 2010-10-14 Co-firing and sealing-in high-efficiency ceramic lamp Expired - Fee Related CN201853676U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2010205613803U CN201853676U (en) 2010-10-14 2010-10-14 Co-firing and sealing-in high-efficiency ceramic lamp

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2010205613803U CN201853676U (en) 2010-10-14 2010-10-14 Co-firing and sealing-in high-efficiency ceramic lamp

Publications (1)

Publication Number Publication Date
CN201853676U true CN201853676U (en) 2011-06-01

Family

ID=44096060

Family Applications (1)

Application Number Title Priority Date Filing Date
CN2010205613803U Expired - Fee Related CN201853676U (en) 2010-10-14 2010-10-14 Co-firing and sealing-in high-efficiency ceramic lamp

Country Status (1)

Country Link
CN (1) CN201853676U (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101980353A (en) * 2010-10-14 2011-02-23 潮州市灿源电光源有限公司 Co-firing sealing high-efficiency ceramic lamp and preparation method thereof
CN111268911A (en) * 2020-02-21 2020-06-12 Oppo广东移动通信有限公司 Welding composition, shell assembly, preparation method and electronic equipment

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101980353A (en) * 2010-10-14 2011-02-23 潮州市灿源电光源有限公司 Co-firing sealing high-efficiency ceramic lamp and preparation method thereof
CN101980353B (en) * 2010-10-14 2013-04-17 杨潮平 Co-firing sealing high-efficiency ceramic lamp and preparation method thereof
CN111268911A (en) * 2020-02-21 2020-06-12 Oppo广东移动通信有限公司 Welding composition, shell assembly, preparation method and electronic equipment

Similar Documents

Publication Publication Date Title
CN101980353B (en) Co-firing sealing high-efficiency ceramic lamp and preparation method thereof
JP2003031180A (en) High pressure discharge lamp
CN201853676U (en) Co-firing and sealing-in high-efficiency ceramic lamp
KR101460000B1 (en) High-pressure discharge lamp having a ceramic discharge vessel
WO2012012953A1 (en) Electrode assembly structure
CN101882560B (en) Efficient ceramic lamp
CN103361535A (en) Preparation of cermet rod, and cermet electrode subassembly
CN101145484B (en) T2-T1 standard hot electrode fluorescence lamp production method
CN202585337U (en) Pulse xenon lamp with built-in soft electrode
CN101459031B (en) Electrode assembly, electric arc tube special for ceramic method halide lamp, and manufacturing method thereof
CN101459030A (en) Ceramic method halide lamp, electrode and electric arc tube thereof, and manufacturing method for the electric arc tube
CN212032987U (en) Low-pressure mercury vapor discharge lamp
CN106898539A (en) A kind of xenon flash lamp and its method for sealing
CN100559547C (en) Power is ceramic metal helide lamp and the manufacture method thereof below 15 watts
CN202111054U (en) High-efficiency ceramic lamp
CN101373698B (en) Combined HID electric arc tube
CN201242997Y (en) Tungsten molybdenum niobium electrode for ceramic metallic halogen lamp
CN201498491U (en) Arc tube for medium- and high-power metal halide lamp
CN100562966C (en) A kind of technique for processing fusing-seal of color kinescope port
CN106356277B (en) A kind of single-ended xenon lamp and its manufacturing process
WO2011153797A1 (en) Ceramic projection lamp
CN100361266C (en) Single crystal alumina ceramic high-intensity gas discharge lamp tube
CN2935463Y (en) High efficiency long-life ceramic gold halogen lamp electrode assembly
CN2935462Y (en) High efficiency long-life ceramic gold halogen lamp electrode assembly
CN201332081Y (en) Ceramic metal halide lamp as well as electrode and electric arc tube thereof

Legal Events

Date Code Title Description
C14 Grant of patent or utility model
GR01 Patent grant
ASS Succession or assignment of patent right

Free format text: FORMER OWNER: CHAOZHOU CHEN'GE ELECTRIC LIGHT SOURCE CO., LTD.

Effective date: 20120302

Owner name: CHAOZHOU CHENYUE ELECTRIC LIGHT SOURCE CO., LTD.

Free format text: FORMER OWNER: CHAOZHOU CANYUAN ELECTRIC LIGHT SOURCE CO., LTD.

Effective date: 20120302

C41 Transfer of patent application or patent right or utility model
C53 Correction of patent for invention or patent application
CB03 Change of inventor or designer information

Inventor after: Lu Zhenzhou

Inventor before: Zhang Wanzhen

Inventor before: Xie Cansheng

Inventor before: Gao Ju

Inventor before: Lu Zhenzhou

COR Change of bibliographic data

Free format text: CORRECT: ADDRESS; FROM: 521011 CHAOZHOU, GUANGDONG PROVINCE TO: 515646 CHAOZHOU, GUANGDONG PROVINCE

TR01 Transfer of patent right

Effective date of registration: 20120302

Address after: 515646 Guangdong County of Chaoan Province town government Ma Cang Feng Tang Zhenyuan

Patentee after: Chaozhou Chenyue Electric Light Source Co., Ltd.

Address before: 521011, Guangdong, Chaozhou Province, No. 45 South Road, three ring Group Corporation porcelain workshop 205 rooms

Co-patentee before: Chaozhou Chenge Electric Light Source Co., Ltd.

Patentee before: Chaozhou Sanyuan Electric Light Source Co., Ltd.

ASS Succession or assignment of patent right

Owner name: YANG CHAOPING

Free format text: FORMER OWNER: CHAOZHOU CHENYUE ELECTRIC LIGHTING CO., LTD.

Effective date: 20121219

C41 Transfer of patent application or patent right or utility model
C53 Correction of patent for invention or patent application
CB03 Change of inventor or designer information

Inventor after: Yang Chaoping

Inventor before: Lu Zhenzhou

COR Change of bibliographic data

Free format text: CORRECT: INVENTOR; FROM: LU ZHENZHOU TO: YANG CHAOPING

TR01 Transfer of patent right

Effective date of registration: 20121219

Address after: 515646 Guangdong Province, Chaozhou city Xiangqiao District Xiangqiao North Road No. 9, 2 Yang CuO Xiang

Patentee after: Yang Chaoping

Address before: 515646 Guangdong County of Chaoan Province town government Ma Cang Feng Tang Zhenyuan

Patentee before: Chaozhou Chenyue Electric Light Source Co., Ltd.

CF01 Termination of patent right due to non-payment of annual fee
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20110601

Termination date: 20161014