CN101916711A - Ceramic metal halide lamp shell - Google Patents

Ceramic metal halide lamp shell Download PDF

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Publication number
CN101916711A
CN101916711A CN2010102464835A CN201010246483A CN101916711A CN 101916711 A CN101916711 A CN 101916711A CN 2010102464835 A CN2010102464835 A CN 2010102464835A CN 201010246483 A CN201010246483 A CN 201010246483A CN 101916711 A CN101916711 A CN 101916711A
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discharge cavity
metal halide
halide lamp
lamp shell
ceramic metal
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CN101916711B (en
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张万镇
谢灿生
陆镇洲
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CHAOZHOU CHENGE ELECTRIC LIGHT SOURCE Co Ltd
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Priority to CN 201010246483 priority Critical patent/CN101916711B/en
Priority to PCT/CN2010/076577 priority patent/WO2012016389A1/en
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01JELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
    • H01J61/00Gas-discharge or vapour-discharge lamps
    • H01J61/02Details
    • H01J61/36Seals between parts of vessels; Seals for leading-in conductors; Leading-in conductors
    • H01J61/366Seals for leading-in conductors
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01JELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
    • H01J61/00Gas-discharge or vapour-discharge lamps
    • H01J61/02Details
    • H01J61/30Vessels; Containers
    • H01J61/35Vessels; Containers provided with coatings on the walls thereof; Selection of materials for the coatings
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01JELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
    • H01J61/00Gas-discharge or vapour-discharge lamps
    • H01J61/82Lamps with high-pressure unconstricted discharge having a cold pressure > 400 Torr
    • H01J61/827Metal halide arc lamps

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  • Vessels And Coating Films For Discharge Lamps (AREA)

Abstract

The invention belongs to the field of ceramic light sources, and in particular relates to a ceramic metal halide lamp shell. The ceramic metal halide lamp shell comprises a discharging cavity and capillary tubes arranged at the two ends of the discharging cavity, wherein each capillary tube comprises an inner tube section and a welding groove which are connected with each other; the inner tube section is close to the discharging cavity; the welding groove is positioned on the end face; the inside diameter of the welding groove is greater than that of the inner tube section; the welding groove realizes air-tight seal of the discharging cavity by padding a welding flux; part of the outer surface of the discharging groove is provided with a light reflecting material layer; and a glass transparent glaze layer is covered on the outer surface, not provided with the light reflecting layer, of the discharging cavity. The ceramic metal halide lamp shell has the advantages of simple encapsulation, good sealing effect, high luminous efficiency and the like.

Description

A kind of ceramic metal halide lamp shell
Technical field
The invention belongs to ceramic light source field, relate in particular to a kind of ceramic metal halide lamp shell.
Background technology
The translucent alumina pipe of global range mainly contains integral structure at present, two body structures, three body structures, even five body structures, but have a dot structure be substantially identical be that capillary portion all is that the inner surface of straight barrel structure and discharge cavity is quadratic surface structures such as cylinder, ellipsoid, sphere shape substantially.
At present the sealing-in mode that adopts of ceramic gold-halogen lamp manufacturer is that glass solder and earthenware and electrode are together heated in addition, the fusing point of glass solder is lower than the softening point of pottery, and after fusing, need good flowability, and then be penetrated in the gap of ceramic capillary and electrode assemblie, finish the sealing-in of earthenware after cooling.
As shown in Figure 1, ceramic metal halide lamp shell is made of discharge cavity 1 and the capillary 2 of being located at discharge cavity 1 two ends, capillary 2 is straight barrel structure, the sealing-in of the electrode of this structure is to finish with the slit of electrode stem 4 by glass solder 3 filled capillary pipes 2, so just needing has bigger gap between capillary 2 and the electrode stem 4, and bigger gap can cause the halogen thing to enter the gap and bring loss.And prior art is in the part formation horn mouth structure 5 of capillary 2 with discharge cavity 1 handing-over, this structure forms cold spot easily, and golden halogen thing deposition takes place easily at this place, makes the halogen thing all not participate in circulation, and cause its erosion to ceramic gold-halogen lamp, influence into the operating efficiency and the life-span of lamp.
Summary of the invention
At the shortcoming of prior art, the purpose of this invention is to provide that a kind of encapsulation is more simple, the better ceramic metal halide lamp shell of sealing effectiveness.
For achieving the above object, technical scheme of the present invention is: a kind of ceramic metal halide lamp shell, comprise discharge cavity and be located at the capillary at discharge cavity two ends, this capillary comprises interior pipeline section and the welding groove that is connected, pipeline section is near discharge cavity in being somebody's turn to do, welding groove is positioned at the end, and the interior pipeline section of the internal diameter of welding groove is big, and welding groove is realized the gas-tight seal of discharge cavity by filling scolder.
In this programme, adopt and form a welding groove structure in end capillaceous, the mouth of pipe is transferred to by capillary wall in sealing-in position in the past, the diameter of the mouth of pipe is bigger, greatly facilitates to put scolder and finish sealing-in.And scolder melts and finishes sealing-in at welding groove substantially, and does not need to finish sealing-in by the quite long capillary wall that flow to, and mainly is that caliber capillaceous and electrode diameter are suitable, does not have the gap.
In addition, the position of this programme scolder is compared with the residing position of scolder is further from the high arc temperature district in the prior art welding procedure, and length capillaceous can correspondingly reduce, and helps some to the shorter and smaller application of cell-shell yardstick requirement.
The cold junction position of this scheme can effectively be controlled forward, owing to more near the thermal source part, improved cold junction temperature, guarantees the operating pressure of light source.This programme has been removed the horn mouth structure of the part formation of capillary and discharge cavity handing-over, has avoided the low excessively phenomenon of cold junction temperature.
Capillary is high accuracy, high collimation, high-axiality, therefore can realize closely cooperating most of capillary tube inner wall and electrode stem, gap between them can be controlled at the precision less than 5 microns, can prevent that like this luminescent substance from infiltrating in the capillary, improve the life-span of pipe, and increased the axiality of making electrode in the lamp process.
This welding groove be an outside throat structure or this welding groove side be provided with some recessed/the tongue structure, make firm welding Du Genggao, avoided that existing electrode solder is sagging to be flowed, seal imperfect and make into lamp early failure.
The positive camber of this discharge cavity and junction capillaceous are the smooth transition structure, have at utmost reduced stress.
This discharge cavity is an even isothermal surface cavity nonhomogeneous, and it is:
Wherein x, y, z represent the parametric variable of discharge cavity curved surface, and a, b are the semi-major axis and the semi-minor axis of discharge cavity curved surface, and its numerical value is decided by power requirement, and a:b 〉=1, c 2: b>1, c n: c N-1〉=5.
Such curved surface has guaranteed the uniformity and the consistency of the inner character of cell-shell, the most reasonably reduces the structural stress of cell-shell.Cavity design is different from adopted cylinder, spheroid or pure spheroid shape.The inner surface of cavity is designed to the isothermal level near cell-shell work.Because temperature is deferred to the second differential equation, considers that simultaneously electrode is a linear distribution, actual isothermal level is the quartic surface nonhomogeneous that contains quadratic term, promptly because the isothermal surface of linear arc-distribution correction.Such curved design can help to improve the light efficiency of lamp, color rendering and life-span so that the temperature gradient minimum of cell-shell is born the pressure capability maximum.
Further, the semi-major axis scope of discharge cavity curved surface is 2mm<a<10mm, and the isothermal surface of this discharge cavity is extended to and the capillary tube inner wall junction by the discharge cavity inwall.
This discharge cavity part outer surface is provided with one deck reflective material layer, makes the luminous directivity that has, and becomes lamp when not using reflection shield, has improved light efficiency greatly.In addition, increase effective minimizing of reflective material layer and outside cell-shell, establish reflecting part in addition, directly reduce production technology and cost.
Further, this reflective material layer is positioned at the discharge cavity outer surface along on the demifacet of long axis direction or short-axis direction.
Further, this discharge cavity is made by aluminium oxide, and the chemical composition mol ratio of this reflective material layer satisfies 100Al 2O 3+ x(aSiO 2+ bB 2O 3+ cM 1O+dM 2O 0.5)+yM 3, 0.1≤x in the formula≤3,0.1≤a≤6,0.05≤b≤5, M in the formula 1Be the mixture of Ca, Mg, Sr, Ba one or more alkaline earth oxides wherein, and 0≤c≤3; M 2Be the mixture of one or more alkali metal oxides in the middle of Na, K, the Li, and 0≤d≤3.5, M 3Be Ti, Zr transition metal oxide or Eu 2O 3, Y 2O 3Deng one or more mixtures in the middle of the rare earth oxide, 0≤y≤6.
This reflective material layer can anti-high temperature more than 1450 ℃, Heat stability is good, and it has very high reflectivity at visible wavelength range, and reflectivity can reach more than 98%, substantially visible light zero is absorbed.
Particularly, this reflective material layer sintering or coating are fixed on the discharge cavity part outer surface, and its thickness is more than or equal to 0.05mm.
This reflective material layer thermal coefficient of expansion and alumina discharge chamber are approaching, and the situation that composition changes or comes off can appear in its sintering or be coated on the discharge cavity part outer surface for a long time and not; This reflectorized material optionally is coated on and makes on the cell-shell outer surface that cell-shell is luminous a directivity, can be without reflection shield, thus reduced production cost.
This discharge cavity is not provided with on the outer surface of reflective material layer and is coated with a glass transparent glaze layer, and its thickness is greater than 50nm, and it has effectively improved the luminous straight saturating rate of ceramic gold-halogen lamp, has improved one-tenth light greatly and has imitated and performance.
Glass transparent glaze material Heat stability is good, glass transition temperature Tg is not less than 910 ℃, and softening point temperature is higher than 1000 ℃, and its coefficient of expansion and alumina discharge chamber are approaching, so it can safety and stability works in the cell-shell surface;
At alumina discharge chamber surface-coated one deck glass transparent glaze layer, can make the discharge cavity surface Paint Gloss, improve the straight line transmitance in alumina discharge chamber, it can directly be coated in the surface of whole discharge cavity, also can use simultaneously with high reflecting material, be coated in other parts on the discharge cavity surface of layer of reflective material, thereby improve the straight-line pass rate.
Description of drawings
Fig. 1 is the sectional structure chart of prior art ceramic metal halide lamp shell;
Fig. 2 is the sectional structure chart of ceramic metal halide lamp shell of the present invention;
Fig. 3 a-3e is the cell-shell sectional structure chart that has various welding groove structures;
Fig. 4 a, 4b are the cell-shell sectional structure chart that has reflective material layer and glass transparent glaze layer.
Embodiment
Below in conjunction with embodiment and accompanying drawing the present invention is described in detail.
As shown in Figure 2, the invention discloses a kind of ceramic metal halide lamp shell, comprise discharge cavity 6 and be located at the capillary 7 at discharge cavity 6 two ends, this capillary 7 comprises interior pipeline section 71 and the welding groove 72 that is connected, pipeline section 71 is near discharge cavities 6 in being somebody's turn to do, welding groove 72 is positioned at the end, and the interior pipeline section of the internal diameter of welding groove 72 71 is big, and welding groove 72 is realized the gas-tight seal of discharge cavities 6 by filling scolder 73.In the present embodiment, the internal diameter size of this welding groove 72 is in 1 to 4 millimeter scope, and the degree of depth is at the 1-4 millimeter, and interior pipeline section internal diameter is in 0.4-1.5 millimeter scope.
The cold junction 10 of this programme can effectively be controlled forward, owing to more near the thermal source part, improved cold junction 10 temperature, guarantees the operating pressure of light source; Can prevent that luminescent substance from infiltrating in the capillary 7, improve the life-span of cell-shell, and increase the axiality of making electrode in the lamp process.
The size of capillary 7 calibers can be made arbitrarily according to the power of lamp, and caliber is high accuracy, high collimation, high-axiality, and to guarantee the realization minimum clearance that closely cooperates of itself and electrode stem, gap between the two can be controlled at the precision less than 5 microns.
Shown in Fig. 3 a to 3e, this welding groove 72 be an outside throat structure or this welding groove 72 sides be provided with some recessed/the tongue structure, make firm welding Du Genggao, avoided that existing traditional electrode solder is sagging to flow, seal imperfect and make into lamp early failure.
Further, this welding groove 72 can be frustum cone structure or the frustum of a cone or spherical structure.
The junction of the positive camber of this discharge cavity 6 and capillary 7 is the smooth transition structure, has at utmost reduced stress.
This discharge cavity 6 is an even isothermal surface cavity nonhomogeneous, and it is specially:
Wherein x, y, z represent the parametric variable of discharge cavity 6 curved surfaces, and a, b are the semi-major axis and the semi-minor axis of discharge cavity 6 curved surfaces, and its numerical value is decided by power requirement, and a:b 〉=1, c 2: b>1, c n: c N-1〉=5.
In the present embodiment, this even can be four times, and promptly this quartic surface cavity nonhomogeneous is:
Figure 487372DEST_PATH_IMAGE002
Wherein x, y, z represent the parametric variable of discharge cavity 6 curved surfaces, and a, b are the semi-major axis and the semi-minor axis of discharge cavity 6 curved surfaces, and its numerical value is decided by power requirement, and a:b 〉=1, c:b>1.
The ceramic cell-shell discharge cavity inner surface of prior art is for being quadratic surface structures such as cylinder, ellipsoid, sphere shape, but because electrode is a linear distribution, therefore desirable isothermal level should be to contain the once quadratic surface nonhomogeneous of item, and traditional structure only is a quadratic surface, therefore this kind structure exists the interior temperature gradient of earthenware bigger, be unfavorable for improving the light efficiency of lamp, color rendering and life-span; And the curved surface of this programme has guaranteed the uniformity and the consistency of the inner character of cell-shell, the most reasonably reduces the structural stress of cell-shell.Cavity design is different from adopted cylinder, spheroid or pure spheroid shape.The inner surface of cavity is designed to isothermal level and the isobaris surface near cell-shell work.Because temperature is deferred to the second differential equation, considers that simultaneously electrode is a linear distribution, actual isothermal level is the quartic surface nonhomogeneous that contains quadratic term, promptly because the isothermal surface of linear arc-distribution correction.Such curved design can help to improve the light efficiency of lamp, color rendering and life-span so that the temperature gradient minimum of cell-shell is born the pressure capability maximum.
Further, the semi-major axis scope of discharge cavity 6 curved surfaces is 2mm<a<10mm, and the isothermal surface of this discharge cavity 6 is extended to and capillary 7 inwall junctions by the discharge cavity inwall.
Shown in Fig. 4 a, 4b, these discharge cavity 6 part outer surfaces are provided with one deck reflective material layer 8, make the luminous directivity that has, and become lamp when not using reflection shield, have improved light efficiency greatly.In addition, increase reflective material layer 8 and can avoid outside cell-shell, establishing reflecting part in addition, directly reduce production technology and cost.
Further, this reflective material layer 8 is positioned at discharge cavity 6 outer surfaces along on the demifacet of long axis direction or short-axis direction.
Further, this discharge cavity 6 is made by aluminium oxide, and the chemical composition mol ratio of this reflective material layer 8 satisfies 100Al 2O 3+ x(aSiO 2+ bB 2O 3+ cM 1O+dM 2O 0.5)+yM 3, 0.1≤x in the formula≤3,0.1≤a≤6,0.05≤b≤5, M in the formula 1Be the mixture of Ca, Mg, Sr, Ba one or more alkaline earth oxides wherein, and 0≤c≤3; M 2Be the mixture of one or more alkali metal oxides in the middle of Na, K, the Li, and 0≤d≤3.5, M 3Be Ti, Zr transition metal oxide or Eu 2O 3, Y 2O 3Deng one or more mixtures in the middle of the rare earth oxide, 0≤y≤6.
Particularly, these reflective material layer 8 sintering or coating are fixed on the discharge cavity 6 part outer surfaces, and its thickness is more than or equal to 0.05mm.
Shown in Fig. 4 a, 4b, this discharge cavity 6 is not provided with on the outer surface of reflective material layer 8 and is coated with a glass transparent glaze layer 9, and its thickness is greater than 50nm, and it has effectively improved the luminous straight saturating rate of ceramic gold-halogen lamp, has improved one-tenth light greatly and has imitated and performance.

Claims (10)

1. ceramic metal halide lamp shell, comprise discharge cavity and be located at the capillary at discharge cavity two ends, it is characterized in that, this capillary comprises interior pipeline section and the welding groove that is connected, pipeline section is near discharge cavity in being somebody's turn to do, welding groove is positioned at the end, and the interior pipeline section of the internal diameter of welding groove is big, and welding groove is realized the gas-tight seal of discharge cavity by filling scolder.
2. ceramic metal halide lamp shell according to claim 1 is characterized in that, this welding groove be an outside throat structure or this welding groove side be provided with some recessed/the tongue structure.
3. ceramic metal halide lamp shell according to claim 1 is characterized in that, the positive camber of this discharge cavity and junction capillaceous are the smooth transition structure.
4. ceramic metal halide lamp shell according to claim 1 is characterized in that, this discharge cavity is an even isothermal surface cavity nonhomogeneous, and it is:
Figure 2010102464835100001DEST_PATH_IMAGE001
Wherein x, y, z represent the parametric variable of discharge cavity curved surface, and a, b are the semi-major axis and the semi-minor axis of discharge cavity curved surface, and its numerical value is decided by power requirement, and a:b 〉=1, c 2: b>1, c n: c N-1〉=5.
5. ceramic metal halide lamp shell according to claim 4 is characterized in that, the semi-major axis scope of discharge cavity curved surface is 2mm<a<10mm, and the isothermal surface of this discharge cavity is extended to and the capillary tube inner wall junction by the discharge cavity inwall.
6. according to each described ceramic metal halide lamp shell of claim 1 to 5, it is characterized in that this discharge cavity part outer surface is provided with one deck reflective material layer.
7. ceramic metal halide lamp shell according to claim 6 is characterized in that, this reflective material layer is positioned at the discharge cavity outer surface along on the demifacet of long axis direction or short-axis direction.
8. ceramic metal halide lamp shell according to claim 7 is characterized in that this discharge cavity is made by aluminium oxide, and the chemical composition mol ratio of this reflective material layer satisfies 100Al 2O 3+ x(aSiO 2+ bB 2O 3+ cM 1O+dM 2O 0.5)+yM 3, 0.1≤x in the formula≤3,0.1≤a≤6,0.05≤b≤5, M in the formula 1Be the mixture of Ca, Mg, Sr, Ba one or more alkaline earth oxides wherein, and 0≤c≤3; M 2Be the mixture of one or more alkali metal oxides in the middle of Na, K, the Li, and 0≤d≤3.5, M 3Be Ti, Zr transition metal oxide or Eu 2O 3, Y 2O 3Deng one or more mixtures in the middle of the rare earth oxide, 0≤y≤6.
9. ceramic metal halide lamp shell according to claim 8 is characterized in that, this reflective material layer sintering or coating are fixed on the discharge cavity part outer surface, and its thickness is more than or equal to 0.05mm.
10. ceramic metal halide lamp shell according to claim 6 is characterized in that, this discharge cavity is not provided with on the outer surface of reflective material layer and is coated with a glass transparent glaze layer, and its thickness is greater than 50nm.
CN 201010246483 2010-08-06 2010-08-06 Ceramic metal halide lamp shell Expired - Fee Related CN101916711B (en)

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Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5491525A (en) * 1992-11-24 1996-02-13 Hitachi, Ltd. Illumination unit for liquid crystal projection display apparatus and liquid crystal display apparatus having it used
WO1996025759A1 (en) * 1995-02-13 1996-08-22 Toto Ltd. Structure for sealing section of metal vapor discharge lamp
JPH10172515A (en) * 1996-12-06 1998-06-26 Ushio Inc Discharge lamp
US5994839A (en) * 1996-10-03 1999-11-30 Matsushita Electronics Corporation High-pressure metal vapor discharge lamp
US6354901B1 (en) * 1997-01-18 2002-03-12 Toto, Ltd. Discharge lamp, discharge lamp sealing method, discharge lamp sealing device
US6498433B1 (en) * 1999-12-30 2002-12-24 General Electric Company High temperature glaze for metal halide arctubes
WO2008119697A1 (en) * 2007-03-30 2008-10-09 Osram Gesellschaft mit beschränkter Haftung High-pressure discharge lamp
CN101882560A (en) * 2010-06-07 2010-11-10 高鞫 Efficient ceramic lamp
CN101882559A (en) * 2010-06-07 2010-11-10 高鞫 Ceramic electric arc tube with isothermal structure
CN201887018U (en) * 2010-08-06 2011-06-29 潮州市晨歌电光源有限公司 Ceramic metal halide bulb shell

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP4446430B2 (en) * 2003-03-06 2010-04-07 日本碍子株式会社 Luminescent container for high pressure discharge lamp

Patent Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5491525A (en) * 1992-11-24 1996-02-13 Hitachi, Ltd. Illumination unit for liquid crystal projection display apparatus and liquid crystal display apparatus having it used
WO1996025759A1 (en) * 1995-02-13 1996-08-22 Toto Ltd. Structure for sealing section of metal vapor discharge lamp
US5994839A (en) * 1996-10-03 1999-11-30 Matsushita Electronics Corporation High-pressure metal vapor discharge lamp
JPH10172515A (en) * 1996-12-06 1998-06-26 Ushio Inc Discharge lamp
US6354901B1 (en) * 1997-01-18 2002-03-12 Toto, Ltd. Discharge lamp, discharge lamp sealing method, discharge lamp sealing device
US6498433B1 (en) * 1999-12-30 2002-12-24 General Electric Company High temperature glaze for metal halide arctubes
WO2008119697A1 (en) * 2007-03-30 2008-10-09 Osram Gesellschaft mit beschränkter Haftung High-pressure discharge lamp
CN101882560A (en) * 2010-06-07 2010-11-10 高鞫 Efficient ceramic lamp
CN101882559A (en) * 2010-06-07 2010-11-10 高鞫 Ceramic electric arc tube with isothermal structure
CN201887018U (en) * 2010-08-06 2011-06-29 潮州市晨歌电光源有限公司 Ceramic metal halide bulb shell

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