CN101882506A - Axial and radial pressing device of coil horizontal winding machine - Google Patents

Axial and radial pressing device of coil horizontal winding machine Download PDF

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Publication number
CN101882506A
CN101882506A CN2010102119801A CN201010211980A CN101882506A CN 101882506 A CN101882506 A CN 101882506A CN 2010102119801 A CN2010102119801 A CN 2010102119801A CN 201010211980 A CN201010211980 A CN 201010211980A CN 101882506 A CN101882506 A CN 101882506A
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China
Prior art keywords
pinch roller
coil
axial
winding machine
horizontal winding
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CN2010102119801A
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Chinese (zh)
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CN101882506B (en
Inventor
陶键
李猛
朱燕
吴穹
王春艳
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China XD Electric Co Ltd
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China XD Electric Co Ltd
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Abstract

The invention discloses an axial and radial pressing device of a coil horizontal winding machine, which comprise a beam and a pressing mechanism capable of sliding on the beam, wherein the beam is parallel to a winding shaft of the coil horizontal winding machine; the pressing mechanism comprises a flat plate, a first pressing wheel, a second pressing wheel and a brake; the first and second pressing wheels and the brake are connected with the flat plate; and a pressing area for pressing a coil is formed between the first and second pressing wheels. In the axial and radial pressing device of the coil horizontal winding machine, the first and second pressing wheels are arranged, the pressing area is formed between the first and second pressing wheels, the first pressing wheel presses the coil in the radial direction and the second pressing wheel presses the coil in the axial direction, so the axial and radial sizes of the single-layer cylindrical coil winded by the coil horizontal winding machine are well controlled.

Description

A kind of axial and radial pressing device of coil horizontal winding machine
Technical field
The present invention relates to a kind of hold down gag, particularly relate to a kind of coil compressing device.
Background technology
Cylindrical layer winding is exactly that each wire turn is abutting one another columnar spiral of coiled, divides individual layer and multilayer winding.Individual layer and double-layered cylinder are used for the bigger low-voltage coil of conductor cross-section, and multi-layer cylinder is used for the smaller high-tension coil of conductor cross-section.
Existing horizontal coiling machine for transformer coil is when coiling individual layer cylindrical layer winding, lead in the axial direction size be difficult to control and than be easier to the inclination, can not tighten up lead effectively when causing coiling, make the width of cloth of coil can not get controlling preferably to (radially) size, the axial height and the width of cloth often exceed standard to size.
Coil axes can cause transformer when bearing the short circuit mechanical force to exceeding standard, and be not that whole phase coil is stressed, but single coil is stressed, reduces the transformer anti-short circuit capability, can cause transformer coil to damage when serious.
The coil width of cloth exceeds standard mutually, and the normal suit of exterior loop causes the phase spacing of every phase coil to reduce, thereby can not reach the electrical distance of designing requirement in the time of can causing the coil integral assembling; Because the coil width of cloth is bigger to the influence to transformer impedance, in case the coil width of cloth to exceeding standard, can cause the deviation of transformer impedance parameter bigger, this all is definitely unallowed.
Summary of the invention
The purpose of this invention is to provide a kind of axial and radial pressing device of coil horizontal winding machine, its can be when coiling effectively the axle width of cloth of control coil to size.
To achieve these goals, the present invention adopts following technical scheme: a kind of axial and radial pressing device of coil horizontal winding machine, comprise crossbeam, the hold-down mechanism that can on crossbeam, slide, described crossbeam is parallel with the roll of coil horizontal winding machine, described hold-down mechanism comprises flat board, first pinch roller, second pinch roller and brake, described first pinch roller, second pinch roller and brake connect described flat board, form the plastic zone that compresses coil between described first pinch roller and second pinch roller.
Described axial and radial pressing device of coil horizontal winding machine also comprises the cylinder assembly that promotes first pinch roller and second pinch roller, described cylinder assembly comprises cylinder saddle, cylinder, slide block, guide rail and the pinch roller support that is fixed on the flat board, described cylinder connects described cylinder saddle, the push rod of cylinder is connected and installed in the slide block in the described guide rail, and described pinch roller support is fixed in described slip front.
Described first pinch roller is connected described pinch roller support with second pinch roller.
The direction of principal axis of described first pinch roller is vertical with the direction of principal axis of second pinch roller.
The axle of described first pinch roller is positioned at horizontal direction, and the axle of described second pinch roller is positioned at vertical direction, in the vertical direction, and the bottom of first pinch roller is than the bottom height of second pinch roller.
Described first pinch roller comprises two, and these two first pinch rollers are arranged in the second pinch roller both sides, forms two plastic zones between two first pinch rollers and one second pinch roller.
Described flat board is connected with large pulley and truckle, and described large pulley comprises 4, and described truckle comprises 4 pairs, and described 4 large pulleys and 4 pairs of truckles vertically on the direction are clamped described crossbeam at two respectively.
Described brake is an air butterfly brake.
Described second pinch roller comprises a screw shaft, screw drives the second pinch roller axial motion regulating the size of plastic zone in the screwed hole of this screw shaft on the pinch roller support, and the screwed hole both sides that two locking nuts are arranged on the pinch roller support tighten together screw shaft and pinch roller support.
Compared with prior art, a kind of axial and radial pressing device of coil horizontal winding machine of the present invention is by being provided with first pinch roller and second pinch roller, between first pinch roller and second pinch roller, form the plastic zone, first pinch roller upwards compresses coil at the width of cloth, second pinch roller compresses coil in the axial direction, and the axial and width of cloth of the individual layer cylindrical layer winding of coil horizontal winding machine coiling is well controlled to size.
Description of drawings
Fig. 1 is the structural representation of a kind of axial and radial pressing device of coil horizontal winding machine of the present invention; Fig. 2 is the cutaway view of Fig. 1 along the A-A line; Fig. 3 is the cutaway view of Fig. 1 along the B-B line; Fig. 4 is the cutaway view of Fig. 1 along the C-C line.
Wherein: 1 is the pinch roller support; 2 is first pinch roller; 3 is second pinch roller; 4 is the plastic zone; 5 is locking nut; 10 is air butterfly brake; 11 is crossbeam; 12 is hold-down mechanism; 13 is dull and stereotyped; 14 is cylinder saddle; 17 is cylinder; 19 is joint; 21 is slide block; 22 is guide rail; 28 is large pulley; 33 is truckle.
Embodiment
Below in conjunction with accompanying drawing the present invention is done and to describe in further detail.
Please refer to Fig. 1 to shown in Figure 4, a kind of axial and radial pressing device of coil horizontal winding machine of the present invention comprise crossbeam 11, can be on crossbeam slip hold-down mechanism 12.
Crossbeam 11 is connected on the coil horizontal winding machine, and crossbeam 11 is parallel with the roll of coil horizontal winding machine.
Hold-down mechanism 12 comprises flat board 13, large pulley 28, truckle 33, cylinder saddle 14, cylinder 17, slide block 21, guide rail 22, pinch roller support 1, first pinch roller 2, second pinch roller 3 and air butterfly brake 10.Large pulley 28, truckle 33, cylinder saddle 14 and air butterfly brake 10 are arranged on dull and stereotyped 13.The present invention is provided with 4 large pulleys 28 and 4 pairs of truckles 33, four large pulleys 28 are arranged in the upside and the downside of crossbeam 11, in the middle of in the 4 pairs of truckles 33 every pair is sandwiched in crossbeam 11 on fore-and-aft direction, can guarantee effectively like this that plate 13 can slide in the horizontal direction and can be in front and back or above-below direction move.Cylinder saddle 14 is connected with cylinder 17, and cylinder connects slide block 21 by joint 19, and slide block 21 is installed on the guide rail 22, and in the time of cylinder 17 actions, slide block 21 just can move up and down in guide rail 22 like this.Slide block 21 lower ends are connected with pinch roller support 1, be fixed with two first pinch rollers 2 and one second pinch roller 3 on the pinch roller support 1, the axle of second pinch roller 3 is positioned on the vertical direction, the axle of first pinch roller 2 is positioned on the horizontal direction, two first pinch rollers 2 are arranged in second pinch roller, 3 both sides, high bottom than second pinch roller 3 bottom of in the vertical direction first pinch roller 2, form a plastic zone 4 like this between the lower end of the lower end of first pinch roller 2 and second pinch roller 3, the height of this plastic zone in the vertical direction is less than the diameter of coil with lead.
During coil horizontal winding machine coiling, earlier according to the coil winding direction, select to use the plastic zone 4 of Left or right, moving to apart from coil behind the initial correct position of axial coiling on the crossbeam 11 by big roller 28 and trundle 33, the slide block 21 that starts 19 connections of cylinder 17 action drive joints moves in guide rail 22, being connected pinch roller support 1 on the slide block 21 drives first pinch roller 2 and second pinch roller 3 and moves to correct position on the coil, stop cylinder 17 actions, according to coil different conductor height, by two locking nuts 5, the screw shaft of second pinch roller 3 is regulated the position of second pinch roller 3 at vertical direction, with plastic zone 4 adjust to the short transverse undersized in the lead width of cloth to size, coil is depressed in the plastic zone 4 that forms between first pinch roller 2 and second pinch roller 3, first pinch roller 2 is pushed down the width of cloth that coil makes coil to compacted, and second pinch roller 3 is axially blocking coil; By regulate the pressure size of cylinder 17, reach can compress the coil width of cloth to, do not hinder the horizontal coil winding machine normal rotation again, do not abrade the effect of wire insulation; Start 10 actions of pneumatics disc brake, clamp crossbeam 11,, make normally coiling vertically of coil by clamping frictional force that regulate pneumatics disc brake 10 and 11 on crossbeam; Actuating coil crouches and carries out coiling individual layer cylindrical layer winding around machine, make the pinch roller 2 of winning upwards compress coil by the pressure of regulating cylinder 17 at the width of cloth, axle around machine for sleeping in rotates being wound on the coiling insulating cylinder of drive lead spiral, the lead winding of spiral in the axial direction promotes the passive motion of second pinch roller 3, because pneumatics disc brake 10 and 11 on crossbeam have certain frictional force, make coil compacted in the axial direction for reaction force of coil when causing the motion of second pinch roller 3, with the axle width of cloth of realizing coil to compressing.After coil winding is finished, unclamp pneumatics disc brake 10 and cylinder 17, axial and radial pressing device of coil horizontal winding machine is moved to crossbeam 11 1 ends, take off the individual layer cylindrical layer winding that coiling is finished.
A kind of axial and radial pressing device of coil horizontal winding machine of the present invention is by being provided with first pinch roller and second pinch roller, between first pinch roller and second pinch roller, form the plastic zone, first pinch roller upwards compresses coil at the width of cloth, second pinch roller compresses coil in the axial direction, and the axial and width of cloth of the individual layer cylindrical layer winding of coil horizontal winding machine coiling is well controlled to size.

Claims (9)

1. axial and radial pressing device of coil horizontal winding machine, it is characterized in that: the hold-down mechanism (12) that comprise crossbeam (11), can on crossbeam, slide, described crossbeam (11) is parallel with the roll of coil horizontal winding machine, described hold-down mechanism (12) comprises flat board (13), first pinch roller (2), second pinch roller (3) and brake, described first pinch roller (2), second pinch roller (3) and brake connect described flat board (13), form the plastic zone (4) that compresses coil between described first pinch roller (2) and second pinch roller (3).
2. axial and radial pressing device of coil horizontal winding machine according to claim 1, it is characterized in that: described axial and radial pressing device of coil horizontal winding machine also comprises the cylinder assembly that promotes first pinch roller (2) and second pinch roller (3), described cylinder assembly comprises the cylinder saddle (14) that is fixed on the flat board (13), cylinder (17), slide block (21), guide rail (22) and pinch roller support (1), described cylinder (17) connects described cylinder saddle (14), the push rod of cylinder (17) is connected and installed in the slide block (21) in the described guide rail (22), and described pinch roller support (1) is fixed in described slide block (21) front end.
3. as axial and radial pressing device of coil horizontal winding machine as described in the claim 2, it is characterized in that: described first pinch roller (2) is connected described pinch roller support (1) with second pinch roller (3).
4. as axial and radial pressing device of coil horizontal winding machine as described in the claim 3, it is characterized in that: the direction of principal axis of described first pinch roller (2) is vertical with the direction of principal axis of second pinch roller (3).
5. as axial and radial pressing device of coil horizontal winding machine as described in the claim 4, it is characterized in that: the axle of described first pinch roller (2) is positioned at horizontal direction, the axle of described second pinch roller (3) is positioned at vertical direction, in the vertical direction, and the bottom of first pinch roller (2) is than the bottom height of second pinch roller (3).
6. as axial and radial pressing device of coil horizontal winding machine as described in the claim 5, it is characterized in that: described first pinch roller (2) comprises two, these two first pinch rollers (2) are arranged in second pinch roller (3) both sides, form two plastic zones (4) between two first pinch rollers (2) and one second pinch roller (3).
7. as axial and radial pressing device of coil horizontal winding machine as described in each in the claim 1 to 6, it is characterized in that: described flat board (13) is connected with large pulley (28) and truckle (33), described large pulley (28) comprises 4, described truckle (33) comprises 4 pairs, and described 4 large pulleys (28) and 4 pairs of truckles (33) vertically on the direction are clamped described crossbeam (11) at two respectively.
8. as axial and radial pressing device of coil horizontal winding machine as described in the claim 7, it is characterized in that: described brake is an air butterfly brake (10).
9. as axial and radial pressing device of coil horizontal winding machine as described in the claim 8, it is characterized in that: described second pinch roller (3) comprises a screw shaft, screw drives second pinch roller (3) axial motion to regulate the size of plastic zone (4) in the screwed hole of this screw shaft on pinch roller support (1), and the screwed hole both sides that two fastening locking nuts (5) are arranged on the pinch roller support (1) tighten together screw shaft and pinch roller support (1).
CN2010102119801A 2010-06-27 2010-06-27 Axial and radial pressing device of coil horizontal winding machine Active CN101882506B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2010102119801A CN101882506B (en) 2010-06-27 2010-06-27 Axial and radial pressing device of coil horizontal winding machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2010102119801A CN101882506B (en) 2010-06-27 2010-06-27 Axial and radial pressing device of coil horizontal winding machine

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CN101882506A true CN101882506A (en) 2010-11-10
CN101882506B CN101882506B (en) 2012-05-23

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103606456A (en) * 2013-12-03 2014-02-26 鲁变电工有限公司 Limiting tool for winding foil winding and limiting method thereof
CN113611531A (en) * 2021-07-30 2021-11-05 哈尔滨宾州奥特工业自动化有限公司 Automatic die pressing device and method for one-die multi-compression gelling of coil

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2147633Y (en) * 1992-06-07 1993-11-24 夏光炬 Composite equipment for making tranformer coil
CN2306557Y (en) * 1997-05-19 1999-02-03 山东省金曼克电气集团股份有限公司 Square winding pressing device
JP2003347145A (en) * 2002-05-30 2003-12-05 Daishowa Seiki Co Ltd Wire-wound coil and its manufacturing device
CN201178020Y (en) * 2008-04-15 2009-01-07 保定天威集团有限公司 Horizontally winded wire pressing apparatus for transformer
CN101521090A (en) * 2008-11-21 2009-09-02 中国西电电气股份有限公司 Compaction technology and compaction device for iron core of electric reactor

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2147633Y (en) * 1992-06-07 1993-11-24 夏光炬 Composite equipment for making tranformer coil
CN2306557Y (en) * 1997-05-19 1999-02-03 山东省金曼克电气集团股份有限公司 Square winding pressing device
JP2003347145A (en) * 2002-05-30 2003-12-05 Daishowa Seiki Co Ltd Wire-wound coil and its manufacturing device
CN201178020Y (en) * 2008-04-15 2009-01-07 保定天威集团有限公司 Horizontally winded wire pressing apparatus for transformer
CN101521090A (en) * 2008-11-21 2009-09-02 中国西电电气股份有限公司 Compaction technology and compaction device for iron core of electric reactor

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103606456A (en) * 2013-12-03 2014-02-26 鲁变电工有限公司 Limiting tool for winding foil winding and limiting method thereof
CN103606456B (en) * 2013-12-03 2015-09-09 鲁变电工有限公司 Spacing tool during a kind of coiling foil coil and limit method thereof
CN113611531A (en) * 2021-07-30 2021-11-05 哈尔滨宾州奥特工业自动化有限公司 Automatic die pressing device and method for one-die multi-compression gelling of coil
CN113611531B (en) * 2021-07-30 2024-05-03 哈尔滨宾州奥特工业自动化有限公司 Automatic molding device and method for coil one-mold multi-press gelatinization

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Inventor after: Tao Jian

Inventor after: Li Meng

Inventor after: Zhu Yan

Inventor after: Wu Kong

Inventor after: Wang Chunyan

Inventor before: Tao Jian

Inventor before: Li Meng

Inventor before: Zhu Yan

Inventor before: Wu Kong

Inventor before: Wang Chunyan

EE01 Entry into force of recordation of patent licensing contract

Application publication date: 20101110

Assignee: Changzhou XD Transformer Co., Ltd.

Assignor: China XD Electronic Corporation

Contract record no.: 2013320010153

Denomination of invention: Axial and radial pressing device of coil horizontal winding machine

Granted publication date: 20120523

License type: Exclusive License

Record date: 20130913

LICC Enforcement, change and cancellation of record of contracts on the licence for exploitation of a patent or utility model