CN101872811A - Engager for encapsulating and stamping solar cell component - Google Patents
Engager for encapsulating and stamping solar cell component Download PDFInfo
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- CN101872811A CN101872811A CN201010210228A CN201010210228A CN101872811A CN 101872811 A CN101872811 A CN 101872811A CN 201010210228 A CN201010210228 A CN 201010210228A CN 201010210228 A CN201010210228 A CN 201010210228A CN 101872811 A CN101872811 A CN 101872811A
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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Abstract
The invention provides an engager for encapsulating and stamping a solar cell assembly. The engager comprises a working platform, a short edge locking block, a long edge locking block, a lift positioning column, a long edge engaging part, a short edge pushing part, a vertical cylinder and a cell laminate piece, wherein the short edge locking block and the long edge locking block are arranged on the working platform; the long edge engaging part consists of a double piston rod cylinder and an engaging die head; the short edge pushing part consists of a single piston rod cylinder and a pushing and pressing plate; the lift positioning column is connected with a piston rod of the vertical cylinder; and all cylinders are controlled by a control system. Based on the prior encapsulation process, a secondary stamp engaging and fastening process to long aluminum frames are arranged, and the whole encapsulation is completed on the same equipment, so that long aluminum frames, short aluminum frames and zigzag angles are firmly engaged to form a whole to greatly reduce the phenomenon of cracks generated among aluminum frames after the solar cell assembly is used outdoors for long time, and improve the sealing performance and connection firmness of the solar cell assembly.
Description
Technical field:
The present invention relates to a kind of sealed in unit of solar module, relate in particular to a kind of sealed in unit that can carry out the punching press interlock simultaneously to the two ends of two long aluminium frames of solar module.
Background technology:
Solar panel is the core in the solar power system, also is to be worth the highest part in the solar power system, and its effect is to be electric energy with conversion of solar energy.Battery laminate must carry out packaging protection with frame in the application process out of doors; if seal bad around the battery laminate; run into rainwater or under high humidity environment, work for a long time; the damage of battery laminate is quickened in the capital; cause the solar panel can't operate as normal, the basic demand of encapsulation be sealing.The cross sectional shape of aluminium frame as shown in Figure 1, it is by bottom surface D1, lateral surface D2, through hole D3, notch D4, medial surface D5 forms, elder generation inserts the angle sign indicating number of band saw dentation pin among the through hole D3 of short aluminium frame during encapsulation, and directly stamp out and tighten up pit D6 at the medial surface D5 of short aluminium frame, the angle sign indicating number firmly is connected with short aluminium frame, again battery laminate band mucilage binding is gone among the notch D4, adorn long aluminium frame then, by outside force application apparatus another root band saw dentation pin of angle sign indicating number is supportted in the through hole of long aluminium frame, fix by frictional force between the through hole of band saw dentation pin and aluminium frame between angle sign indicating number and the long aluminium frame and be connected.In existing packaging technology, if the angle yardstick is very little less than normal, do not reach pre-provisioning request, very easy generation is loosening between angle sign indicating number and the long aluminium frame, cause the short aluminium frame and the joining place of long aluminium frame to produce crack, especially solar module through after tanning by the sun for a long time, the cohesive force of sealant can descend, thereby cause the adhesion between frame and the battery laminate to reduce, short aluminium frame more is easy to generate the crack with long aluminium frame at joining place.The applicant is through conscientious observation and analysis, it is unreliable to think that the main cause that produces above-mentioned defective is that the angle sign indicating number is connected with long aluminium frame, though two band saw dentation pins of angle sign indicating number insert respectively in the through hole of short aluminium frame and long aluminium frame, but in the existing technology, can only stamp out the medial surface of short aluminium frame and tighten up pit, and the band saw dentation pin of long aluminium frame and angle sign indicating number can't carry out the fastening processing of secondary, i.e. medial surface punching out at long aluminium frame goes out to tighten up pit, therefore, four joint angle places at solar module are easy to produce the crack, and the junction between long aluminium frame and the angle sign indicating number is the main cause that produces the crack.
Summary of the invention:
The purpose of this invention is to provide a kind of Engager for encapsulating and stamping solar cell component, use this sealed in unit can prevent to produce between the band saw dentation pin of long aluminium frame and angle sign indicating number loosening, make the solar module encapsulation more firm, can reduce solar module aluminium frame after long-time dew shines significantly and produce the phenomenon in crack, improve the sealing property and the connectivity robustness of solar module at joining place.
The technical solution used in the present invention is:
Described Engager for encapsulating and stamping solar cell component, it comprises workbench, the minor face locating piece, long limit locating piece, the lifting reference column, long limit engaging member, the minor face push part, erect cylinder and battery laminate, the minor face locating piece is fixedly mounted on the workbench, be positioned at the outside of a left side short aluminium frame lateral surface, long limit locating piece also is fixedly mounted on the workbench, be positioned at the outside of long aluminium frame lateral surface, on workbench, offer two reference column holes, these two reference column holes are positioned at the outside of long aluminium frame lateral surface down, and the lifting reference column links to each other with the piston rod of erectting cylinder; Described long limit engaging member is made up of double piston-rod cylinder and interlock die head, and the interlock die head is fixed on the overhanging end of two piston rods of double piston-rod cylinder; Described minor face push part is made up of single piston-cylinder and push plate, and push plate is arranged on the overhanging end of the piston rod of single piston-cylinder; Two double piston-rod cylinders, two single piston-cylinders and two setting cylinders are controlled by control system.
Further, be provided with the convex body structure on the end face of exerting pressure of interlock die head, its cross sectional shape is quadrangle or V-arrangement.
The course of work of the present invention is as follows:
The first step, preliminary encapsulation, the short aluminium frame in the left side that the angle sign indicating number is housed is placed on the workbench, make the lateral surface of the short aluminium frame in a left side be close to two minor face locating pieces, the lateral surface of last long aluminium frame is close to long limit locating piece, and two band saw dentation pins of the angle sign indicating number on the left short aluminium frame of the through-hole alignment that makes long aluminium frame and following long aluminium frame, the short aluminium frame in the right side that the angle sign indicating number will be housed again is placed on the workbench, make two band saw dentation pins of the angle sign indicating number on it aim at the through hole of going up long aluminium frame and following long aluminium frame, two single piston-cylinder ventilations in the minor face push part, make two push plate stretch the right short aluminium frame of compressing simultaneously, long aluminium frame and short aluminium frame are encapsulated fully put in place;
Second step, battery component is located fully, after the preliminary fully encapsulation, erect cylinder for two and begin the synchronous extension action, driving two lifting reference columns rises from from workbench, block the lateral surface of the following long aluminium frame of preliminary packaged battery component, preliminary packaged battery component is located fully, provide condition for next step carries out synchronous interlock processing to long aluminium frame up and down;
The 3rd step, long aluminium frame synchronization implementation interlock is up and down tightened up, finish second the step spacing after, double piston-rod cylinder in two long limit engaging members drives the interlock die head and stretches simultaneously, the link that four interlock die heads are aimed at long up and down aluminium frame respectively carries out the punching press interlock, and the angle sign indicating number of four band saw dentation pins and the synchronous interlock of long aluminium frame are up and down tightened up;
The 4th step, move back cylinder synchronously and take out battery component, finished for the 3rd step after, erect double piston-rod cylinder in cylinder, two the long limit engaging members and the single piston-cylinder in two minor face push part shrinks simultaneously for two, battery component is released, manually carries away packaged battery component.
Because on the basis of existing solar module packaging technology, set up the fastening operation of secondary punching press interlock to long aluminium frame, and whole encapsulation work is finished on same equipment, not only the long aluminium frame of solar module and short aluminium frame can be well with angle sign indicating number joint close connect, and set up between two band saw dentation pins of long aluminium frame and short aluminium frame and angle sign indicating number and tightened up occlusion structure, make aluminium frame and jagged angle sign indicating number be bited into one more firmly, so just can make long aluminium frame and short aluminium frame all be bited into one more firmly with jagged angle sign indicating number, can reduce solar module significantly through producing the phenomenon in crack after the long-time outdoor use between the aluminium frame, improve the sealing property and the connectivity robustness of solar module.
Description of drawings:
Fig. 1 is the syndeton schematic diagram of aluminium frame;
Among the figure: the D1-bottom surface; The D2-lateral surface; The D3-through hole; The D4-notch; The D5-medial surface; D6-tightens up pit.
Fig. 2, Fig. 3 are structural representation of the present invention;
Fig. 3 is an A-A cutaway view Amplified image among Fig. 2;
Fig. 4 is two and erects the double piston-rod cylinder 51 in cylinders 7, two the long limit engaging members 5 and the action sequence diagram of the single piston-cylinder 61 in two minor face push part 6.
Among the figure: the 1-workbench; 2-minor face locating piece; The long limit of 3-locating piece; 4-lifting reference column; The long limit of 5-engaging member; 6-minor face push part; 7-erects cylinder; The 8-battery laminate; 9-aluminium frame; 51-double piston-rod cylinder; 52-interlock die head; The single piston-cylinder of 61-; The 62-push plate; The short aluminium frame in a 91-left side; The last long aluminium frame of 92-; Long aluminium frame under the 93-; The right short aluminium frame of 94-.
Embodiment:
Describe specific embodiments of the present invention in detail below in conjunction with accompanying drawing:
Described Engager for encapsulating and stamping solar cell component, it comprises workbench 1, minor face locating piece 2, long limit locating piece 3, lifting reference column 4, long limit engaging member 5, minor face push part 6, erect cylinder 7 and battery laminate 8, minor face locating piece 2 is fixedly mounted on the workbench 1, be positioned at the outside of a left side short aluminium frame 91 lateral surfaces, long limit locating piece 3 also is fixedly mounted on the workbench 1, be positioned at the outside of long aluminium frame 92 lateral surfaces, on workbench 1, offer two reference column holes, these two reference column holes are positioned at the outside of long aluminium frame 93 lateral surfaces down, and lifting reference column 4 links to each other with the piston rod of erectting cylinder 7; Described long limit engaging member 5 is made up of double piston-rod cylinder 51 and interlock die head 52, interlock die head 52 is fixed on the overhanging end of two piston rods of double piston-rod cylinder 51, be provided with the convex body structure on the end face of exerting pressure of interlock die head 52, its cross sectional shape is quadrangle or right angle V-arrangement; Described minor face push part 6 is made up of single piston-cylinder 61 and push plate 62, and push plate 62 is arranged on the overhanging end of the piston rod of single piston-cylinder 61; Two double piston-rod cylinders 51, two single piston-cylinders 61 and two erect cylinders 7 and control by control system.
The course of work of the present invention is as follows:
The first step, preliminary encapsulation, the short aluminium frame 91 in the left side that the angle sign indicating number is housed is placed on the workbench 1, make the lateral surface of the short aluminium frame 91 in a left side be close to two minor face locating pieces 2, the lateral surface of last long aluminium frame 92 is close to long limit locating piece 3, and two band saw dentation pins of the angle sign indicating number on the left short aluminium frame 91 of the through-hole alignment that makes long aluminium frame 92 and following long aluminium frame 93, the short aluminium frame 94 in the right side that the angle sign indicating number will be housed again is placed on the workbench 1, make two band saw dentation pins of the angle sign indicating number on it aim at the through hole of going up long aluminium frame 92 and following long aluminium frame 93, two single piston-cylinder 61 ventilations in minor face push part 6, make two push plate 62 stretch the right short aluminium frame 94 of compressing simultaneously, long aluminium frame and short aluminium frame are encapsulated fully put in place;
Second step, battery component is located fully, after the preliminary fully encapsulation, erect cylinder 7 beginning synchronous extension actions for two, drive two lifting reference columns 4 from workbench 1 emersion, block the lateral surface of the following long aluminium frame 93 of preliminary packaged battery component, preliminary packaged battery component is located fully, provide condition for next step carries out synchronous interlock processing to long aluminium frame up and down;
The 3rd step, long aluminium frame synchronization implementation interlock is up and down tightened up, finish second the step spacing after, double piston-rod cylinder 51 in two long limit engaging members 5 drives interlock die heads 52 and stretches simultaneously, the link that four interlock die heads 52 are aimed at long up and down aluminium frame respectively carries out the punching press interlock, and the angle sign indicating number of four band saw dentation pins and the synchronous interlock of long aluminium frame are up and down tightened up;
The 4th step, move back cylinder synchronously and take out battery component, finished for the 3rd step after, erect double piston-rod cylinder 51 in cylinder 7, two the long limit engaging members 5 and the single piston-cylinder 61 in two minor face push part 6 shrinks simultaneously for two, battery component is released, manually carries away packaged battery component.
Claims (2)
1. Engager for encapsulating and stamping solar cell component, it is characterized in that: it comprises workbench (1), minor face locating piece (2), long limit locating piece (3), lifting reference column (4), long limit engaging member (5), minor face push part (6), erect cylinder (7) and battery laminate (8), minor face locating piece (2) is fixedly mounted on the workbench (1), be positioned at the outside of short aluminium frame (91) lateral surface in a left side on the left side, long limit locating piece (3) also is fixedly mounted on the workbench (1), be positioned at the outside of long aluminium frame (92) lateral surface, on workbench (1), offer two reference column holes, these two reference column holes are positioned at the outside of long aluminium frame (93) lateral surface down, and lifting reference column (4) links to each other with the piston rod of erectting cylinder (7); Described long limit engaging member (5) is made up of double piston-rod cylinder (51) and interlock die head (52), and interlock die head (52) is fixed on the overhanging end of two piston rods of double piston-rod cylinder (51); Described minor face push part (6) is made up of single piston-cylinder (61) and push plate (62), and push plate (62) is arranged on the overhanging end of the piston rod of single piston-cylinder (61); Two double piston-rod cylinders (51), two single piston-cylinders (61) and two setting cylinders (7) are controlled by control system.
2. according to the described Engager for encapsulating and stamping solar cell component of claim 1, it is characterized in that: be provided with the convex body structure on the end face of exerting pressure of interlock die head (52), its cross sectional shape is quadrangle or V-arrangement.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201010210228A CN101872811A (en) | 2010-06-28 | 2010-06-28 | Engager for encapsulating and stamping solar cell component |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201010210228A CN101872811A (en) | 2010-06-28 | 2010-06-28 | Engager for encapsulating and stamping solar cell component |
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| Publication Number | Publication Date |
|---|---|
| CN101872811A true CN101872811A (en) | 2010-10-27 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201010210228A Pending CN101872811A (en) | 2010-06-28 | 2010-06-28 | Engager for encapsulating and stamping solar cell component |
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| CN (1) | CN101872811A (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102133601A (en) * | 2010-11-29 | 2011-07-27 | 深圳市鹏桑普太阳能股份有限公司 | Numerically-controlled frame corner combining machine for solar flat plate collector |
| CN103165741A (en) * | 2011-12-13 | 2013-06-19 | 苏州工业园区高登威科技有限公司 | Solar cell frame dismantling system |
| CN103831343A (en) * | 2014-03-31 | 2014-06-04 | 成都振中电气有限公司 | Profile stamping operation platform |
| CN109623245A (en) * | 2019-01-14 | 2019-04-16 | 安徽明天氢能科技股份有限公司 | A kind of hydrogen fuel cell bipolar plates full automatic welding welding fixture |
| WO2022252740A1 (en) * | 2021-06-04 | 2022-12-08 | 浙江德毅隆科技股份有限公司 | Composite material frame profile, and solar component frame and manufacturing method therefor |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
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| EP0950444A1 (en) * | 1997-01-10 | 1999-10-20 | SCHÜCO International KG | Corner joining machine |
| CN1819279A (en) * | 2005-12-31 | 2006-08-16 | 无锡尚德太阳能电力有限公司 | Solar battery assembly with crystal silicon frame loader |
| CN200998815Y (en) * | 2007-02-13 | 2008-01-02 | 张月明 | Foursquare combination machine |
| CN201699046U (en) * | 2010-06-28 | 2011-01-05 | 常州亿晶光电科技有限公司 | Punching and occluding machine for packaging solar module |
-
2010
- 2010-06-28 CN CN201010210228A patent/CN101872811A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0950444A1 (en) * | 1997-01-10 | 1999-10-20 | SCHÜCO International KG | Corner joining machine |
| CN1819279A (en) * | 2005-12-31 | 2006-08-16 | 无锡尚德太阳能电力有限公司 | Solar battery assembly with crystal silicon frame loader |
| CN200998815Y (en) * | 2007-02-13 | 2008-01-02 | 张月明 | Foursquare combination machine |
| CN201699046U (en) * | 2010-06-28 | 2011-01-05 | 常州亿晶光电科技有限公司 | Punching and occluding machine for packaging solar module |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102133601A (en) * | 2010-11-29 | 2011-07-27 | 深圳市鹏桑普太阳能股份有限公司 | Numerically-controlled frame corner combining machine for solar flat plate collector |
| CN103165741A (en) * | 2011-12-13 | 2013-06-19 | 苏州工业园区高登威科技有限公司 | Solar cell frame dismantling system |
| CN103831343A (en) * | 2014-03-31 | 2014-06-04 | 成都振中电气有限公司 | Profile stamping operation platform |
| CN109623245A (en) * | 2019-01-14 | 2019-04-16 | 安徽明天氢能科技股份有限公司 | A kind of hydrogen fuel cell bipolar plates full automatic welding welding fixture |
| CN109623245B (en) * | 2019-01-14 | 2024-02-09 | 安徽明天氢能科技股份有限公司 | Full-automatic welding fixture for bipolar plate of hydrogen fuel cell |
| WO2022252740A1 (en) * | 2021-06-04 | 2022-12-08 | 浙江德毅隆科技股份有限公司 | Composite material frame profile, and solar component frame and manufacturing method therefor |
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Application publication date: 20101027 |