CN201699046U - Punching and occluding machine for packaging solar module - Google Patents
Punching and occluding machine for packaging solar module Download PDFInfo
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- CN201699046U CN201699046U CN2010202384126U CN201020238412U CN201699046U CN 201699046 U CN201699046 U CN 201699046U CN 2010202384126 U CN2010202384126 U CN 2010202384126U CN 201020238412 U CN201020238412 U CN 201020238412U CN 201699046 U CN201699046 U CN 201699046U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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Abstract
The utility model relates to a punching and occluding machine for packaging a solar module, which comprises a work platform, short-side positioning blocks, long-side positioning blocks, lifting positioning columns, long-side occluding parts, short-side pushing parts, vertical cylinders and battery laminates, wherein the short-side positioning blocks and the long-side positioning blocks are arranged on the work platform, and each long-side occluding part consists of a double-piston cylinder and an occluding die; each short-side pushing part consists of a single-piston cylinder and a pushing plate, and the lifting positioning columns are connected with piston rods of the vertical cylinders; and all the cylinders are controlled by a control system. Based on the prior packaging process, the secondary punching, occluding and tightening work procedures of long aluminum jambs are added, and the whole packaging can be completed on the same equipment; and long aluminum jambs and short aluminum jambs are firmly occluded with serrated angle bracket into a whole body, thereby substantially reducing the phenomena that cracks are generated between the aluminum jambs after the solar module is used indoors for a long time, and improving the sealing performance and connecting firmness of the solar module.
Description
Technical field:
The utility model relates to a kind of sealed in unit of solar module, relates in particular to a kind of sealed in unit that can carry out the punching press interlock simultaneously to the two ends of two long aluminium frames of solar module.
Background technology:
Solar panel is the core in the solar power system, also is to be worth the highest part in the solar power system, and its effect is to be electric energy with conversion of solar energy.Battery laminate must carry out packaging protection with frame in the application process out of doors; if seal bad around the battery laminate; run into rainwater or under high humidity environment, work for a long time; the damage of battery laminate is quickened in the capital; cause the solar panel can't operate as normal, the basic demand of encapsulation be sealing.The cross sectional shape of aluminium frame as shown in Figure 1, it is by bottom surface D1, lateral surface D2, through hole D3, notch D4, medial surface D5 forms, elder generation inserts the angle sign indicating number of band saw dentation pin among the through hole D3 of short aluminium frame during encapsulation, and directly stamp out and tighten up pit D6 at the medial surface D5 of short aluminium frame, the angle sign indicating number firmly is connected with short aluminium frame, again battery laminate band mucilage binding is gone among the notch D4, adorn long aluminium frame then, by outside force application apparatus another root band saw dentation pin of angle sign indicating number is supportted in the through hole of long aluminium frame, fix by frictional force between the through hole of band saw dentation pin and aluminium frame between angle sign indicating number and the long aluminium frame and be connected.In existing packaging technology, if the angle yardstick is very little less than normal, do not reach pre-provisioning request, very easy generation is loosening between angle sign indicating number and the long aluminium frame, cause the short aluminium frame and the joining place of long aluminium frame to produce crack, especially solar module through after tanning by the sun for a long time, the cohesive force of sealant can descend, thereby cause the adhesion between frame and the battery laminate to reduce, short aluminium frame more is easy to generate the crack with long aluminium frame at joining place.The applicant is through conscientious observation and analysis, it is unreliable to think that the main cause that produces above-mentioned defective is that the angle sign indicating number is connected with long aluminium frame, though two band saw dentation pins of angle sign indicating number insert respectively in the through hole of short aluminium frame and long aluminium frame, but in the existing technology, can only stamp out the medial surface of short aluminium frame and tighten up pit, and the band saw dentation pin of long aluminium frame and angle sign indicating number can't carry out the fastening processing of secondary, i.e. medial surface punching out at long aluminium frame goes out to tighten up pit, therefore, four joint angle places at solar module are easy to produce the crack, and the junction between long aluminium frame and the angle sign indicating number is the main cause that produces the crack.
The utility model content:
The purpose of this utility model provides a kind of Engager for encapsulating and stamping solar cell component, use this sealed in unit can prevent to produce between the band saw dentation pin of long aluminium frame and angle sign indicating number loosening, make the solar module encapsulation more firm, can reduce solar module aluminium frame after long-time dew shines significantly and produce the phenomenon in crack, improve the sealing property and the connectivity robustness of solar module at joining place.
The technical solution adopted in the utility model is:
Described Engager for encapsulating and stamping solar cell component, it comprises workbench, the minor face locating piece, long limit locating piece, the lifting reference column, long limit engaging member, the minor face push part, erect cylinder and battery laminate, the minor face locating piece is fixedly mounted on the workbench, be positioned at the outside of a left side short aluminium frame lateral surface, long limit locating piece also is fixedly mounted on the workbench, be positioned at the outside of long aluminium frame lateral surface, on workbench, offer two reference column holes, these two reference column holes are positioned at the outside of long aluminium frame lateral surface down, and the lifting reference column links to each other with the piston rod of erectting cylinder; Described long limit engaging member is made up of double piston-rod cylinder and interlock die head, and the interlock die head is fixed on the overhanging end of two piston rods of double piston-rod cylinder; Described minor face push part is made up of single piston-cylinder and push plate, and push plate is arranged on the overhanging end of the piston rod of single piston-cylinder; Two double piston-rod cylinders, two single piston-cylinders and two setting cylinders are controlled by control system.
Further, be provided with the convex body structure on the end face of exerting pressure of interlock die head, its cross sectional shape is quadrangle or V-arrangement.
The course of work of the present utility model is as follows:
The first step, preliminary encapsulation, the short aluminium frame in the left side that the angle sign indicating number is housed is placed on the workbench, make the lateral surface of the short aluminium frame in a left side be close to two minor face locating pieces, the lateral surface of last long aluminium frame is close to long limit locating piece, and two band saw dentation pins of the angle sign indicating number on the left short aluminium frame of the through-hole alignment that makes long aluminium frame and following long aluminium frame, the short aluminium frame in the right side that the angle sign indicating number will be housed again is placed on the workbench, make two band saw dentation pins of the angle sign indicating number on it aim at the through hole of going up long aluminium frame and following long aluminium frame, two single piston-cylinder ventilations in the minor face push part, make two push plate stretch the right short aluminium frame of compressing simultaneously, long aluminium frame and short aluminium frame are encapsulated fully put in place;
Second step, battery component is located fully, after the preliminary fully encapsulation, erect cylinder for two and begin the synchronous extension action, driving two lifting reference columns rises from from workbench, block the lateral surface of the following long aluminium frame of preliminary packaged battery component, preliminary packaged battery component is located fully, provide condition for next step carries out synchronous interlock processing to long aluminium frame up and down;
The 3rd step, long aluminium frame synchronization implementation interlock is up and down tightened up, finish second the step spacing after, double piston-rod cylinder in two long limit engaging members drives the interlock die head and stretches simultaneously, the link that four interlock die heads are aimed at long up and down aluminium frame respectively carries out the punching press interlock, and the angle sign indicating number of four band saw dentation pins and the synchronous interlock of long aluminium frame are up and down tightened up;
The 4th step, move back cylinder synchronously and take out battery component, finished for the 3rd step after, erect double piston-rod cylinder in cylinder, two the long limit engaging members and the single piston-cylinder in two minor face push part shrinks simultaneously for two, battery component is released, manually carries away packaged battery component.
Because on the basis of existing solar module packaging technology, set up the fastening operation of secondary punching press interlock to long aluminium frame, and whole encapsulation work is finished on same equipment, not only the long aluminium frame of solar module and short aluminium frame can be well with angle sign indicating number joint close connect, and set up between two band saw dentation pins of long aluminium frame and short aluminium frame and angle sign indicating number and tightened up occlusion structure, make aluminium frame and jagged angle sign indicating number be bited into one more firmly, so just can make long aluminium frame and short aluminium frame all be bited into one more firmly with jagged angle sign indicating number, can reduce solar module significantly through producing the phenomenon in crack after the long-time outdoor use between the aluminium frame, improve the sealing property and the connectivity robustness of solar module.
Description of drawings:
Fig. 1 is the syndeton schematic diagram of aluminium frame;
Among the figure: the D1-bottom surface; The D2-lateral surface; The D3-through hole; The D4-notch; The D5-medial surface; D6-tightens up pit.
Fig. 2, Fig. 3 are structural representation of the present utility model;
Fig. 3 is an A-A cutaway view Amplified image among Fig. 2;
Fig. 4 is two and erects the double piston-rod cylinder 51 in cylinders 7, two the long limit engaging members 5 and the action sequence diagram of the single piston-cylinder 61 in two minor face push part 6.
Among the figure: the 1-workbench; 2-minor face locating piece; The long limit of 3-locating piece; 4-lifting reference column; The long limit of 5-engaging member; 6-minor face push part; 7-erects cylinder; The 8-battery laminate; 9-aluminium frame; 51-double piston-rod cylinder; 52-interlock die head; The single piston-cylinder of 61-; The 62-push plate; The short aluminium frame in a 91-left side; The last long aluminium frame of 92-; Long aluminium frame under the 93-; The right short aluminium frame of 94-.
Embodiment:
Describe specific embodiments of the present utility model in detail below in conjunction with accompanying drawing:
Described Engager for encapsulating and stamping solar cell component, it comprises workbench 1, minor face locating piece 2, long limit locating piece 3, lifting reference column 4, long limit engaging member 5, minor face push part 6, erect cylinder 7 and battery laminate 8, minor face locating piece 2 is fixedly mounted on the workbench 1, be positioned at the outside of a left side short aluminium frame 91 lateral surfaces, long limit locating piece 3 also is fixedly mounted on the workbench 1, be positioned at the outside of long aluminium frame 92 lateral surfaces, on workbench 1, offer two reference column holes, these two reference column holes are positioned at the outside of long aluminium frame 93 lateral surfaces down, and lifting reference column 4 links to each other with the piston rod of erectting cylinder 7; Described long limit engaging member 5 is made up of double piston-rod cylinder 51 and interlock die head 52, interlock die head 52 is fixed on the overhanging end of two piston rods of double piston-rod cylinder 51, be provided with the convex body structure on the end face of exerting pressure of interlock die head 52, its cross sectional shape is quadrangle or right angle V-arrangement; Described minor face push part 6 is made up of single piston-cylinder 61 and push plate 62, and push plate 62 is arranged on the overhanging end of the piston rod of single piston-cylinder 61; Two double piston-rod cylinders 51, two single piston-cylinders 61 and two erect cylinders 7 and control by control system.
The course of work of the present utility model is as follows:
The first step, preliminary encapsulation, the short aluminium frame 91 in the left side that the angle sign indicating number is housed is placed on the workbench 1, make the lateral surface of the short aluminium frame 91 in a left side be close to two minor face locating pieces 2, the lateral surface of last long aluminium frame 92 is close to long limit locating piece 3, and two band saw dentation pins of the angle sign indicating number on the left short aluminium frame 91 of the through-hole alignment that makes long aluminium frame 92 and following long aluminium frame 93, the short aluminium frame 94 in the right side that the angle sign indicating number will be housed again is placed on the workbench 1, make two band saw dentation pins of the angle sign indicating number on it aim at the through hole of going up long aluminium frame 92 and following long aluminium frame 93, two single piston-cylinder 61 ventilations in minor face push part 6, make two push plate 62 stretch the right short aluminium frame 94 of compressing simultaneously, long aluminium frame and short aluminium frame are encapsulated fully put in place;
Second step, battery component is located fully, after the preliminary fully encapsulation, erect cylinder 7 beginning synchronous extension actions for two, drive two lifting reference columns 4 from workbench 1 emersion, block the lateral surface of the following long aluminium frame 93 of preliminary packaged battery component, preliminary packaged battery component is located fully, provide condition for next step carries out synchronous interlock processing to long aluminium frame up and down;
The 3rd step, long aluminium frame synchronization implementation interlock is up and down tightened up, finish second the step spacing after, double piston-rod cylinder 51 in two long limit engaging members 5 drives interlock die heads 52 and stretches simultaneously, the link that four interlock die heads 52 are aimed at long up and down aluminium frame respectively carries out the punching press interlock, and the angle sign indicating number of four band saw dentation pins and the synchronous interlock of long aluminium frame are up and down tightened up;
The 4th step, move back cylinder synchronously and take out battery component, finished for the 3rd step after, erect double piston-rod cylinder 51 in cylinder 7, two the long limit engaging members 5 and the single piston-cylinder 61 in two minor face push part 6 shrinks simultaneously for two, battery component is released, manually carries away packaged battery component.
Claims (2)
1. Engager for encapsulating and stamping solar cell component, it is characterized in that: it comprises workbench (1), minor face locating piece (2), long limit locating piece (3), lifting reference column (4), long limit engaging member (5), minor face push part (6), erect cylinder (7) and battery laminate (8), minor face locating piece (2) is fixedly mounted on the workbench (1), be positioned at the outside of short aluminium frame (91) lateral surface in a left side on the left side, long limit locating piece (3) also is fixedly mounted on the workbench (1), be positioned at the outside of long aluminium frame (92) lateral surface, on workbench (1), offer two reference column holes, these two reference column holes are positioned at the outside of long aluminium frame (93) lateral surface down, and lifting reference column (4) links to each other with the piston rod of erectting cylinder (7); Described long limit engaging member (5) is made up of double piston-rod cylinder (51) and interlock die head (52), and interlock die head (52) is fixed on the overhanging end of two piston rods of double piston-rod cylinder (51); Described minor face push part (6) is made up of single piston-cylinder (61) and push plate (62), and push plate (62) is arranged on the overhanging end of the piston rod of single piston-cylinder (61); Two double piston-rod cylinders (51), two single piston-cylinders (61) and two setting cylinders (7) are controlled by control system.
2. according to the described Engager for encapsulating and stamping solar cell component of claim 1, it is characterized in that: be provided with the convex body structure on the end face of exerting pressure of interlock die head (52), its cross sectional shape is quadrangle or V-arrangement.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010202384126U CN201699046U (en) | 2010-06-28 | 2010-06-28 | Punching and occluding machine for packaging solar module |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010202384126U CN201699046U (en) | 2010-06-28 | 2010-06-28 | Punching and occluding machine for packaging solar module |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201699046U true CN201699046U (en) | 2011-01-05 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2010202384126U Expired - Fee Related CN201699046U (en) | 2010-06-28 | 2010-06-28 | Punching and occluding machine for packaging solar module |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201699046U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101872811A (en) * | 2010-06-28 | 2010-10-27 | 常州亿晶光电科技有限公司 | Engager for encapsulating and stamping solar cell component |
-
2010
- 2010-06-28 CN CN2010202384126U patent/CN201699046U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101872811A (en) * | 2010-06-28 | 2010-10-27 | 常州亿晶光电科技有限公司 | Engager for encapsulating and stamping solar cell component |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20110105 Termination date: 20150628 |
|
| EXPY | Termination of patent right or utility model |