Loader and tor-con circulation cooling lubricating system thereof
Technical field
The present invention relates to the construction machinery and equipment turbine transformer, particularly a kind of tor-con cooling and lubricating system and use the loader of this system.
Background technology
Circulation cooling lubricating system in existing loader generally adopts with turbine transformer.See also Fig. 1 and Fig. 2, wherein, Fig. 1 is the schematic diagram of this system, and Fig. 2 is the integral structure scheme drawing of this tor-con.
In the working process, speed-variable pump 30 turns round under the drive of driving engine, gets cutting oil through fil 20 from fuel tank 10 pumps.After pressure oil liquid enters change speed gear box by pass valve 40, a part flows out in the change speed gear box clutch system E for its use, after the spool that another part pressure oil acts on change speed gear box by pass valve 40 produce to move, pipeline 101 (see figure 2)s that one curb the tor-con enclosure interior enter fuel feed hole 102 are set on the wheel stand, thereby enter three element system (pump impeller, guide wheel, turbine), this part fluid when three element is rotated under action of centrifugal force, splash to the cover wheel along the slit between three element inner, to antifriction-bearing box, piece surfaces such as turbine seat carry out cooling and lubricating, the oil that flows out from three element system 60 flows out along oil outlet 103 (see figure 2)s that wheel stand is provided with, oil duct on housing 104 inflow radiators 70 cool off then, finally enter into the F of loading machine gearbox system; The spool pressure spring 501 pressure promotion tor-con overflow spool 502 that another road then overcomes tor-con by pass valve 50 enters into auxiliary gear box 80 (see figure 2)s, parts such as auxiliary gear box in-to-in speed-variable pump, working barrel, steering pump driven wheel, bearing are carried out cooling and lubricating, this cooling and lubricating mode is for drenching oil, and the oil behind the pouring oil is by draining hole oil sump tank.
Above-mentioned analysis as can be known, loader tor-con cooling and lubricating mode adopts to be offered oilhole and sets up the passage that the three element system is carried out cooling and lubricating on wheel stand inside, in the working process, cutting oil is in the part internal flow, utilize the speed of oil stream that three element (pump impeller, guide wheel, turbine) and attached parts are carried out cooling and lubricating, utilize liquid between the three element blade surface, to apply the purpose that moment of momentum reaches transmission of power simultaneously.For auxiliary gear box, it adopts in a high position and sets out oilhole to parts such as the gear cooling and lubricating that splashes.Aforementioned interior circulation cooling lubricating system is provided with oil hole and carries out cooling and lubricating on wheel stand, realized the high-mobility, multipurpose, wheeled vehicle of single part, has stronger cost performance.
But, aforementioned in the circulation cooling lubricating system be subjected to the restriction of himself structure, have the deficiency of following two aspects.
One, because turbine transformer three element material is the metallic aluminium alloy material, the surface coefficient of heat transfer of this type of material is big, to accelerate rate of cooling.Because interior circulation in-to-in constructional feature has been determined the flow velocity basic fixed of its cutting oil, therefore, under scantling unmodified prerequisite, this system is difficult to the change of essence to the cooling performance of three element system.Simultaneously, under the higher work condition environment of temperature, three element outwards expands integral body, interior circulation cooling lubricating method is desirable not to the utmost to the effect of three element cooling cooling, like this, under the long playing condition of high temperature, will inevitably cause the tor-con torque ratio to descend, internal bearings temperature condition is too high and functional reliability under the degradation problem.
They are two years old, for the cooling and lubricating of auxiliary gear box inside, because three pump (speed-variable pumps, working barrel, steering pump) arranges for distributing, and the arrangement of gear is fixed, and at little pouring hydraulic fluid port of flow of the outside employing of tor-con the part in the auxiliary gear box is cooled off, be difficult to reach the effect of comprehensive cooling and lubricating from structure, the sensing orientation of cooling and lubricating fluid too at random, the difficult main parts size of taking into account in three pumps such as antifriction-bearing box, equally, under the long playing condition of high temperature, can cause auxiliary gear box inner body cooling and lubricating bad, the wearing and tearing aggravation, the problem that reliability reduces.
In view of this, demand urgently being optimized design, to overcome above-mentioned defective at existing tor-con circulation cooling lubricating system.
Summary of the invention
At above-mentioned defective, the technical matters that the present invention solves is, a kind of tor-con circulation cooling lubricating system is provided, and so that its inner components is carried out comprehensive cooling and lubricating, thereby makes tor-con to work long hours under the worst hot case environment.On this basis, the present invention also provides the loader of this tor-con circulation cooling lubricating system of a kind of application.
Tor-con circulation cooling lubricating system provided by the invention comprises pumping plant and change speed gear box by pass valve.Described pumping plant delivery pressure fluid is to the system pressure oil circuit, the admission chamber of described change speed gear box by pass valve is communicated with the system pressure oil circuit, the sap cavity that goes out of described change speed gear box by pass valve is communicated with the inner chamber of three element system through the transfer case housing and the fuel feed hole on the wheel stand of described tor-con successively, and the liquid outlet of described three element system links to each other with heat radiator assembly with oil outlet on the transfer case housing through the wheel stand of described tor-con successively; Also comprise two fueling injection equipments, both oil inlets are communicated with the sap cavity that goes out of described change speed gear box by pass valve respectively, one oil nozzle places the pump impeller top of three element system, another person's oil nozzle places the cover wheel top of three element system, and the liquid outlet on the shell of described three element system links to each other with described heat radiator assembly.
Preferably, described fueling injection equipment comprises oil guide pipe and liquid collecting room.Wherein, described oil guide pipe is plugged on the shell of described three element system, the external side end of described oil guide pipe is the oil inlet end, and the medial extremity of described oil guide pipe is communicated with liquid collecting room in the shell that places described three element system, and the lower surface of described liquid collecting room has some oil nozzles.
Preferably, described liquid collecting room is welded by upper cover plate and the jet tray with some oil nozzles.
Preferably, also comprise tor-con by pass valve and be plugged in auxiliary gear box injection cock on the housing of described auxiliary gear box.The admission chamber of described tor-con by pass valve is communicated with the sap cavity that goes out of described change speed gear box by pass valve, and the oil duct of sap cavity on the transfer case housing of described tor-con that go out of described tor-con by pass valve is communicated with the inner chamber of auxiliary gear box; The oil inlet of described auxiliary gear box injection cock and described change speed gear box by pass valve go out that sap cavity is communicated with, its oil nozzle is arranged in the inner chamber of described auxiliary gear box, and the liquid outlet on the housing of described auxiliary gear box links to each other with described heat radiator assembly.
Preferably, also comprise 3-position-3-way change-over valve and control signal input media.The inlet of described 3-position-3-way change-over valve is communicated with the sap cavity that goes out of described change speed gear box by pass valve, first liquid outlet of described 3-position-3-way change-over valve is communicated with the oil inlet of described two fueling injection equipments, and second liquid outlet of described 3-position-3-way change-over valve is communicated with the oil inlet of described auxiliary gear box injection cock; Described control signal output unit outputs control signals to the control end of described 3-position-3-way change-over valve, to control the spool displacement of described 3-position-3-way change-over valve: at middle bit pattern, be in nonconducting state between the inlet of described 3-position-3-way change-over valve and first and second liquid outlet, at left bit pattern, be in conducting state between the inlet of described 3-position-3-way change-over valve and first liquid outlet, at right bit pattern, be in conducting state between the inlet of described 3-position-3-way change-over valve and first and second liquid outlet.
Preferably, also comprise the diverter that is integrated with some oil ducts.Described 3-position-3-way change-over valve, diverter and change speed gear box by pass valve offset successively and are fixed on the housing of described auxiliary gear box; Some oil ducts on the described diverter respectively admission chamber, the inlet that goes out sap cavity and described 3-position-3-way change-over valve that is communicated with described change speed gear box by pass valve, first liquid outlet that is communicated with described 3-position-3-way change-over valve and two fueling injection equipments of connected system pressure oil circuit and described change speed gear box by pass valve inlet and be communicated with second liquid outlet of described 3-position-3-way change-over valve and the oil inlet of described auxiliary gear box injection cock.
Preferably, described tor-con by pass valve is built in the housing of described auxiliary gear box, and described change speed gear box by pass valve has the inlet that is communicated with its admission chamber, goes out first liquid outlet, second liquid outlet and the 3rd liquid outlet that sap cavity is communicated with it; Described first liquid outlet and second liquid outlet are opened in described auxiliary gear box and offset on the change speed gear box overflow valve housing of side, and are communicated with the inner chamber of three element system and the admission chamber of tor-con by pass valve respectively; Described inlet and the 3rd liquid outlet are opened in described diverter and offset on the change speed gear box overflow valve housing of side, and described inlet is communicated with the system pressure oil circuit by corresponding oil duct on the described diverter, and described the 3rd liquid outlet is communicated with the inlet of described 3-position-3-way change-over valve by corresponding oil duct on the diverter.
Preferably, also comprise temperature sensor and annunciator with oily temperature display instrument.Described temperature sensor is arranged on the pipeline that the liquid outlet of described three element system is communicated with, and the signal output part of described temperature sensor links to each other with the signal receiving end of described annunciator.
Preferably, described control signal input media comprises lubricated button of three element system forced cooling and the lubricated button of torque converter assemblage forced cooling.Described 3-position-3-way change-over valve is specially electric control reversing valve.The signal output part of lubricated button of described three element system forced cooling and the lubricated button of torque converter assemblage forced cooling is connected with the signal receiving end of the left and right electromagnetic valve of described solenoid directional control valve respectively.
Loader provided by the invention comprises tor-con and foregoing tor-con circulation cooling lubricating system.
Compared with prior art, tor-con circulation cooling lubricating system provided by the invention adopts two fueling injection equipments to realize the outer circulation refrigerating function of three element system, both oil inlets are communicated with the sap cavity that goes out of change speed gear box by pass valve respectively, one oil nozzle places the pump impeller top of three element system, and another person's oil nozzle places the cover wheel top of three element system.In the working process, two fueling injection equipments are forced the oil spout cooling to parts such as the pump impeller outside face in the three element system, cover wheel outer surfaces respectively, realize the refrigerating function of three element system outside face; Thereby by inside and outside two circulating systems the three element system of tor-con is carried out synchronous comprehensive cooling and lubricating, provide the failure-free guarantee under the worst hot case environment for tor-con can work long hours.
In the preferred version of the present invention, have some oil nozzles at liquid collecting room's lower surface of two fueling injection equipments, and respectively with pump impeller and the corresponding setting of cover wheel; Behind the outer circulation start-up of cooling system, cooling and lubricating oil injection accurate positioning and active area are wider, can further improve the cooling and lubricating effect.
Adopt the outer circulation refrigerating function of the auxiliary gear box injection cock realization auxiliary gear box on the housing that is plugged in described auxiliary gear box at another preferred version of the present invention, the admission chamber of the oil inlet of auxiliary gear box injection cock and tor-con by pass valve all is communicated with the sap cavity that goes out of change speed gear box by pass valve, the oil nozzle of auxiliary gear box injection cock is arranged in the inner chamber of described auxiliary gear box, like this, cutting oil enters three element system and auxiliary gear box system simultaneously, lubricated to the effusion cooling of fixing a point of all parts in three element and the auxiliary gear box system, that is the comprehensive cooling and lubricating pattern of tor-con; Simultaneously, this programme adopts the position that is positioned at sap cavity in the change speed gear box by pass valve to set out oil duct, realize the interior circulation cooling function of auxiliary gear box in conjunction with the tor-con by pass valve, because going out sap cavity is communicated with the inner chamber of tor-con by pass valve with oil duct on described tor-con transfer case housing simultaneously, therefore, when the outer circulation start-up of cooling system of auxiliary gear box, when oil liquid pressure is lower than the response pressure of this tor-con by pass valve, circulation cooling oil leab in locked, the asynchronous cooling and lubricating that carries out of the outer circulation cooling system of auxiliary gear box and interior circulating cooling system, make that cooling and lubricating fluid is more concentrated, have energy-saving effect preferably.
In another preferred version of the present invention, between the outer circulation chiller system of pressure oil circuit and three element system and auxiliary gear box, have additional the 3-position-3-way change-over valve; When the 3-position-3-way change-over valve is in meta, have only interior circulating cooling system to work; When the 3-position-3-way change-over valve switches to position, a left side, start three element system surfaces refrigerating mode; When the 3-position-3-way change-over valve switches to right, start the comprehensive cooling and lubricating pattern of tor-con.So design so that interior external circulating system is independent respectively, keep original on the basis of circulation cooling lubricating system characteristics, increased system flexibility, controllability has effectively improved the operability of tor-con cooling and lubricating system.
In the another preferred version of the present invention, be provided with a diverter between 3-position-3-way change-over valve and the change speed gear box by pass valve, be integrated with some oil ducts in this diverter, be respectively applied for the inlet of the admission chamber of connected system pressure oil circuit and described change speed gear box by pass valve, the inlet that goes out sap cavity and described 3-position-3-way change-over valve that is communicated with described change speed gear box by pass valve, first liquid outlet that is communicated with described 3-position-3-way change-over valve and two fueling injection equipments and be communicated with second liquid outlet of described 3-position-3-way change-over valve and the oil inlet of described auxiliary gear box injection cock.In this programme, being provided with of this diverter can make each cooling shunting oil pipe reasonably be arranged.
Tor-con circulation cooling lubricating system provided by the invention is applicable to the cooling and lubricating of construction machinery and equipment with tor-con, is specially adapted to loader.
Description of drawings
Fig. 1 is the schematic diagram of existing loader with turbine transformer circulation cooling lubricating system;
Fig. 2 is the integral structure scheme drawing of tor-con shown in Fig. 1;
Fig. 3 is the integral structure scheme drawing of loader described in the specific embodiment;
Fig. 4 is the schematic diagram of the circulation cooling of tor-con described in specific embodiment lubricating system;
Fig. 5 is the integral structure scheme drawing of tor-con shown in Fig. 4;
Fig. 6 be among Fig. 5 A to shown in the assembly relation scheme drawing of cover wheel fueling injection equipment;
Fig. 7 is the shaft side figure of fueling injection equipment described in the specific embodiment;
Fig. 8 is the section of structure of fueling injection equipment described in the specific embodiment;
Fig. 9 is the assembling generalized section of the injection cock of auxiliary gear box described in the specific embodiment;
Figure 10 is the shaft side figure of diverter described in the specific embodiment;
Figure 11 is that the P mouth of diverter shown in Figure 10 is an electromagnetic valve oil input channel internal cross section axonometric drawing;
Figure 12 is that the A mouth of diverter shown in Figure 10 is a three element system shunting oil duct internal cross section axonometric drawing;
Figure 13 is that the B mouth of diverter shown in Figure 10 is an auxiliary gear box system shunting oil duct internal cross section axonometric drawing;
Figure 14 is the axonometric drawing of the exterior pump impeller of three element system, cover wheel cooling duct;
Figure 15 is the axonometric drawing of auxiliary gear box system cools pipeline.
Among Fig. 3-Figure 15:
Fuel tank 1, fil 2, pumping plant 3, change speed gear box by pass valve 4, go out sap cavity 41, first liquid outlet 42, second liquid outlet 43, the 3rd liquid outlet 44, interface 45, tor-con by pass valve 5, spool 51, spring 52, three element system 6, pump impeller 61, cover wheel 62, heat radiator assembly 7, auxiliary gear box 8, fuel feed hole 81, fuel feed hole 82, oil outlet 83, oil outlet 84, oil duct 85, pump impeller fueling injection equipment 91, cover wheel fueling injection equipment 92, oil guide pipe 901, liquid collecting room 902, upper cover plate 9021, jet tray 9022, liquid collecting room 903, auxiliary gear box injection cock 10,3-position-3-way change-over valve 11, inlet P, the first liquid outlet A, the second liquid outlet B, control signal input media 12, three element system forced cooling lubricates button 121, the torque converter assemblage forced cooling lubricates button 122, annunciator control key 123, diverter 13, temperature sensor 14, the warm display instrument 15 of oil, annunciator 16, combiner valve 17.
The specific embodiment
Core of the present invention provides a kind of tor-con circulation cooling lubricating system, so that the tor-con inner components is carried out comprehensive cooling and lubricating, thereby makes tor-con to work long hours under the worst hot case environment.
Being without loss of generality, is that main body specifies present embodiment below with the loader.
See also Fig. 3, this figure is the integral structure scheme drawing of the described loader of present embodiment.
Main function components such as the equipment of this loader, power drive system, maneuvering system, hydraulic efficiency pressure system and electric system and prior art are basic identical, and those of ordinary skill in the art can realize fully based on prior art, so this paper repeats no more.Tor-con cooling circulation lubricating system for the power drive system that elaborates this programme sees also Fig. 4, and this figure is the schematic diagram of the described tor-con circulation cooling of present embodiment lubricating system.
As shown in Figure 4, pumping plant 3 is drawn fluid by fil 2 from fuel tank 1, and is delivered to the system pressure oil circuit; Pumping plant 3 adopts speed-variable pump in this programme, when satisfying operating needs, can also effectively reduce the loss of expenditure of energy and hydraulic power, with effective control use cost.
The admission chamber of change speed gear box by pass valve 4 is communicated with, goes out sap cavity with the system pressure oil circuit and is communicated with the inner chamber of three element system 6, and please in the lump referring to Fig. 5, this figure is the integral structure scheme drawing of the described tor-con of present embodiment.
Change speed gear box by pass valve 4 go out sap cavity 41 successively the fuel feed hole on fuel feed hole on the transfer case housing 81 and wheel stand 82 be communicated with the inner chamber of three element system 6, the liquid outlet of three element system 6 links to each other with heat radiator assembly 7 with oil outlet 84 on the transfer case housing through the oil outlet on the wheel stand 83 successively, and is lubricated with the interior circulation cooling of realizing the three element system.
Pump impeller fueling injection equipment 91 is taken turns 62 corresponding settings with the pump impeller 61 and the cover of three element system 6 respectively with cover wheel fueling injection equipment 92.Please, the figure shows the assembly relation scheme drawing of cover wheel fueling injection equipment in the lump referring to Fig. 6; Position relation between radially rigging position relation between pump impeller fueling injection equipment 91 and the pump impeller 61 and cover wheel fueling injection equipment 92 and the cover wheel 62 is roughly the same, respectively to greatest extent near corresponding cooling object.
Both oil inlets are communicated with the sap cavity that goes out of change speed gear box by pass valve 4 respectively, the oil nozzle of pump impeller fueling injection equipment 91 places pump impeller 61 tops of three element system 6, the oil nozzle of cover wheel fueling injection equipment 92 places the cover of three element system 6 to take turns 62 tops, liquid outlet on the shell of three element system 6 links to each other with heat radiator assembly 7, to realize the outer circulation cooling and lubricating of three element system.Need to prove that the structure of main function components such as three element system, auxiliary gear box and the aforementioned wheel stand of the described tor-con of this programme and matching relationship thereof and prior art are identical, this paper repeats no more.
The specific implementation of aforementioned two fueling injection equipments can adopt multiple version to realize, as long as satisfy oil injection accurate positioning of outer circulation cooling and lubricating and the wide use needs of active area, all in the scope that the application asks for protection.
See also Fig. 7 and Fig. 8, Fig. 7 and Fig. 8 show a kind of concrete structure of fueling injection equipment.
This fueling injection equipment comprises oil guide pipe 901 and liquid collecting room 902, wherein, oil guide pipe 901 is plugged on the shell of three element system 6, the external side end of oil guide pipe 902 is the oil inlet end, liquid collecting room 902 in the medial extremity of oil guide pipe 901 and the shell that places three element system 6 is communicated with, and the lower surface of liquid collecting room 902 has some oil nozzles 903.
Shown in the figure, liquid collecting room 902 is welded by upper cover plate 9021 and the jet tray 9022 with some oil nozzles 903, for adapting to assembly space between three element system 6 and the housing, so liquid collecting room's 902 integral body that provided in this programme are arcuation, particularly lower surface is that cambered surface jet tray 9022 is to reduce to spray distance to greatest extent.Particularly, the curvature of upper cover plate 9021 is greater than the curvature of jet tray 9022, to form inner volume, like this, cooling and lubricating fluid is after oil guide pipe 901 enters in the liquid collecting room 902, and some oil nozzles 903 atomized sprays on the self-injection plate 9022 are to the outside face of pump impeller 61 or cover wheel 62 equably.
Further, as shown in Figure 4 and Figure 5, the admission chamber of tor-con by pass valve 5 is communicated with the sap cavity that goes out of change speed gear box by pass valve 4, the oil duct 85 of sap cavity on the transfer case housing of tor-con that go out of tor-con by pass valve 5 is communicated with the inner chamber of auxiliary gear box 8, and the liquid outlet of auxiliary gear box 8 housings links to each other with heat radiator assembly 7; Lubricated with the interior circulation cooling of realizing auxiliary gear box 8.
Some auxiliary gear box injection cocks 10 are plugged on the housing of auxiliary gear box 8, the oil inlet of each auxiliary gear box injection cock 10 and change speed gear box by pass valve 4 go out that sap cavity is communicated with, its oil nozzle is arranged in the inner chamber of auxiliary gear box 8; To realize the outer circulation cooling and lubricating of auxiliary gear box 8.Specifically, the figure shows the assembly relation of auxiliary gear box injection cock, be provided with three auxiliary gear box injection cocks 10 in the auxiliary gear box shown in the figure please in the lump referring to Fig. 9.Should be appreciated that the different structure form according to auxiliary gear box, the quantity of auxiliary gear box injection cock 10 and installation site are not limited to shown in the figure, use needs all can as long as satisfy.
For realizing that inside and outside circulating system respectively independently, effectively improves the operability of tor-con cooling and lubricating system.Further, this programme also comprises 3-position-3-way change-over valve 11 and control signal input media 12; The inlet P of 3-position-3-way change-over valve 11 is communicated with the sap cavity that goes out of change speed gear box by pass valve 4, the first liquid outlet A of 3-position-3-way change-over valve 11 is communicated with the oil inlet of pump impeller fueling injection equipment 91 and cover wheel fueling injection equipment 92, and the second liquid outlet B of 3-position-3-way change-over valve 11 is communicated with the oil inlet of some auxiliary gear box injection cocks 10.Control signal output unit 12 outputs control signals to the control end of 3-position-3-way change-over valve 11, with the spool displacement of control 3-position-3-way change-over valve 11, realizes the switching of mode of operation.
In middle bit pattern (under the normality), non-conduction between the inlet P of 3-position-3-way change-over valve 11 and the first liquid outlet A and the second liquid outlet B, have only interior circulating cooling system to work under this state; At left bit pattern, conducting between the inlet P of 3-position-3-way change-over valve 11 and the first liquid outlet A, this state starts three element system surfaces refrigerating mode down; At right bit pattern, be in conducting state between the inlet of 3-position-3-way change-over valve 11 and the first liquid outlet A and the second liquid outlet B, start the comprehensive cooling and lubricating pattern of tor-con.
On the basis of existing technology, this programme has additional related elements and connecting line, has higher requirement for piping layout, to guarantee that each cooling shunting oil pipe is reasonably arranged.See also shown in Figure 4, between 3-position-3-way change-over valve 11 and change speed gear box by pass valve 4, be provided with a diverter 13, be integrated with some oil ducts in this diverter 13, be respectively applied for connected system pressure oil circuit and take turns the inlet of fueling injection equipment 9 and be communicated with second liquid outlet of 3-position-3-way change-over valve 11 and the oil inlet of some auxiliary gear box injection cocks 10 with the admission chamber of change speed gear box by pass valve 4, the inlet that goes out sap cavity and 3-position-3-way change-over valve 11 that is communicated with change speed gear box by pass valve 4, first liquid outlet that is communicated with 3-position-3-way change-over valve 11 and pump impeller fueling injection equipment 91, cover.Need to prove, be clear principle of work and the simplicity of illustration lines that this programme is shown, adopt the matching relationship between two Reference numerals 13 and (13) expression diverter and each parts among Fig. 4.
Further, see also shown in Figure 5, tor-con by pass valve 5 (spool 51 and spring 52) is built in the housing of auxiliary gear box 8, and change speed gear box by pass valve 4 has the inlet (not shown) that is communicated with its admission chamber, goes out first liquid outlet 42, second liquid outlet 43 and the 3rd liquid outlet 44 that sap cavity 41 is communicated with it; First liquid outlet 42 and second liquid outlet 43 are opened in auxiliary gear box 8 and offset on the housing of change speed gear box by pass valve 4 of side, and are communicated with the inner chamber of three element system 6 and the admission chamber of tor-con by pass valve 5 respectively; Inlet and the 3rd liquid outlet 44 are opened in diverter 13 and offset on the housing of change speed gear box by pass valve 4 of side, and inlet is communicated with the system pressure oil circuit by corresponding oil duct on the diverter 13, and the 3rd liquid outlet 44 is communicated with the inlet P of 3-position-3-way change-over valve 11 by corresponding oil duct on the diverter 13.
Present embodiment provides the arrangement of six dispersions of a kind of vertical demixing.Please in the lump referring to Figure 10, Figure 11, Figure 12 and Figure 13, wherein, Figure 10 is the shaft side figure of the described diverter of this programme, the pairing driving surface in this visual angle is the driving surface that diverter 13 and 3-position-3-way change-over valve offset and cooperate, Figure 11 is that diverter P mouth is an electromagnetic valve oil input channel internal cross section axonometric drawing, Figure 12 is that diverter A mouth is a three element system shunting oil duct internal cross section axonometric drawing, and Figure 13 is that diverter B mouth is an auxiliary gear box system shunting oil duct internal cross section axonometric drawing.
Version based on aforementioned diverter 11, arrangement such as Figure 14 and shown in Figure 15 of each cooling shunting oil pipe, wherein, Figure 14 is the axonometric drawing of the exterior pump impeller of three element system, cover wheel cooling duct, oil pipe 131 is used to be communicated with diverter 13 and the oil guide pipe that covers wheel fueling injection equipment 92, and oil pipe 132 is used to be communicated with the oil guide pipe of diverter 13 and pump impeller fueling injection equipment 91; Figure 15 is the axonometric drawing of auxiliary gear box system cools pipeline, and three oil pipes 133 are respectively applied for the oil inlet that is communicated with diverter and auxiliary gear box injection cock 10.Be understandable that for diverter 13, its inner integrated some oil ducts can be multiple arrangement, as long as satisfy above-mentioned use needs all in the scope that the application asks for protection.
Obviously, diverter 13 also plays the fixedly effect of 3-position-3-way change-over valve 11 between change speed gear box by pass valve 4 and 3-position-3-way change-over valve 11.
In addition, this programme also comprises temperature sensor 14 and has the annunciator 16 of oily temperature display instrument 15, and temperature sensor 14 is arranged on the pipeline that the liquid outlet of three element system 6 is communicated with, preferred thermoelectric idol sensor; Specifically as shown in Figure 5, bypass has additional oil temperature, oil pressure interface 45 on the oil duct that is communicated with between sap cavity 41 and the 3rd liquid outlet 44, for experimental measurement interior oil temperature and oil pressure; This temperature sensor 14 can be selected a connection, and its signal output part links to each other with the signal receiving end of annunciator 16.In addition, control signal input media 12 comprises lubricated button 121 of three element system forced cooling and the lubricated button 122 of torque converter assemblage forced cooling, and 3-position-3-way change-over valve 11 is specially electric control reversing valve; The lubricated button 121 of three element system forced cooling is connected with the signal receiving end of the left electromagnetic valve 1DT of solenoid directional control valve, and the signal output part of the lubricated button 122 of torque converter assemblage forced cooling is connected with the signal receiving end of the right electromagnetic valve 2DT of solenoid directional control valve.Obviously, realize switching the cooling and lubricating pattern, have higher operability by button operation control 3-position-3-way solenoid directional control valve.
Annunciator 16 and oily temperature display instrument 15 are installed on the instrument carrier panel of loader.As shown in Figure 4, annunciator 16 and oily temperature display instrument 15 are linked in the electric CAN bus system of loader with parallel way, the lubricated button 121 of three element system forced cooling, the lubricated button 122 of torque converter assemblage forced cooling of control signal input media 12 (control row) are connected in series respectively with electromagnetic valve 2DT, the 1DT of 3-position 4-way solenoid directional control valve 11, and the annunciator control key 123 of control signal input media 12 is connected in series with annunciator 15.Interface circuit is simple and practical, compares with numerous interface circuit design schemes, and outstanding warm condition adaptive faculty is arranged, and reliability is higher.
The working process of the described tor-con circulation cooling of brief description this programme lubricating system.
Pumping plant 3 is squeezed into high-voltage oil liquid in the oil suction chamber in the change speed gear box by pass valve 4, under the effect of pressure spring, a part of fluid in the admission chamber flows out in the change speed gear box clutch system E and lubricates use for it, and a part of in addition oil enters into interior circulation cooling lubricating system.
Under the higher work condition environment of temperature (tor-con oil outlet oil temperature above 120 ℃), when loader is in long mode of operation, need startup outer circulation forced cooling lubricating system.The temperature sensor 14 that is positioned at the liquid outlet of three element system 6 sends an electrical signal to instrument carrier panel annunciator 16 according to the oily temperature that detects the tor-con oil outlet, loader drive person can observe the annunciator control key 123 that oily temperature display instrument 15 is made judgement and start-up control panel according to alerting signal, and annunciator 16 cuts out; Press the lubricated button 121 of three element system forced cooling simultaneously, switch to three element system surfaces refrigerating mode, like this, button sends electric signal and gives 3-position-3-way solenoid directional control valve 11, solenoid directional control valve gets the electric position, a left side that switches to, and fluid enters three element system 6 by the inside oil duct of diverter 13.Under this state, respectively parts such as 61 outside faces of the pump impeller in the three element system 6, cover wheel 62 outside faces are forced the oil spout cooling by fueling injection equipment, realize the refrigerating function of three element system outside face through tor-con outer loop cutting oil; Thereby by inside and outside two circulating systems the three element system of tor-con is carried out synchronous comprehensive cooling and lubricating, provide the failure-free guarantee under the worst hot case environment for tor-con can work long hours.
When the oil temperature continued to raise, chaufeur was pressed the lubricated button 122 of torque converter assemblage forced cooling, starts the comprehensive cooling and lubricating pattern of tor-con; The lubricated button 122 of torque converter assemblage forced cooling sends electric signal and gives threeway three-position electromagnetic change-over valve 11, solenoid directional control valve gets the electric right position that switches to, cutting oil enters three element system and auxiliary gear box system simultaneously by the inside oil duct of diverter 13, lubricated to the effusion cooling of fixing a point of all parts in three element and the auxiliary gear box system, all cutting oils enter into heat radiator assembly by combiner valve 23 and carry out the thermal exchange cooling, enter into transmission system F at last.
Special version be that the tor-con circulation cooling lubricating system that this programme provides is applicable to the tor-con cooling and lubricating of Other Engineering machinery; Simultaneously, this scheme is not only applicable to new product designs, also is suitable for the transformation and upgrade of delivered vehicle type, and the change position is less, and operability is stronger.
The above only is a preferred implementation of the present invention; should be pointed out that for those skilled in the art, under the prerequisite that does not break away from the principle of the invention; can also make some improvements and modifications, these improvements and modifications also should be considered as protection scope of the present invention.