Background technology
Concrete pump truck be a kind of with concrete pumping system and other associated mechanisms be integrated on the car chassis, integrate go, the special-use vehicle of pump function.It comprises chassis, pumping mechanism, hydraulic efficiency pressure system etc., the going and make the driving engine that pump power all derives from the chassis of pump truck.
The driving engine on chassis, automatic speed changing box assembly and the hydraulic efficiency pressure system of upward adorning all need be carried out suitable cooling to guarantee its normal operation.
At present, the cooling system structure on the concrete pump truck both domestic and external has following type:
1, pump truck is owing to generally adopt turbo-charging form driving engine; Driving engine has and overlaps independently radiating module, comprises water tank and intercooler, places before and after intercooler and the water tank to be installed together; Water tank is used for the unnecessary heat that refrigerant fluid carries is dispersed in the atmosphere and goes, to reduce the temperature of refrigerant fluid; The effect of intercooler is the intake temperature that reduces driving engine, improves the charge efficiency of driving engine.
2, the change speed gear box on a part of pump truck chassis is not with oil cooled system, and oil temperature is higher easily, causes parts wear to quicken, and the life-span reduces;
The Automatic Transmission on some chassis is provided with the oily cooling system of a cover, and purpose is that the heat that high temperature oil produced in the change speed gear box is in time taken away, and makes change speed gear box machine oil remain on normal range of temperatures, lets the motion parts obtain good lubricating.
3, the pumparound of adorning on the pump truck is the mechanism with hydraulic pressure energy converter tool ability, prevents that for guaranteeing that Hydraulic Elements are in proper working order the too high generation of hydraulic fluid temperature is rotten, and dress is equipped with a cover hydraulic oil cooling system on the pump truck.
At present both at home and abroad the cooling system of driving engine, Automatic Transmission machine oil cooling system and go up dress hydraulic oil cooling system individualism on the pump truck chassis all are to utilize coolant air to cool off as medium, and distributing is installed in each different position of car load.Each radiator is arranged as shown in Figure 1: engine cooling system 1`, change speed gear box cooling system 2`, hydraulic oil cooling system 3`.
There is following shortcoming in arrangement in the above-mentioned correlation technique:
Generally speaking, the heat radiation power of water tank is a lot of greatly than the heat radiation power of intercooler, so cisten mechanism and intercooler scantling of structure are different.The windward side of water tank is more a lot of greatly than intercooler windward side, causes water tank front lower place space availability ratio not high;
Because each cooling system individualism, complex structure has increased installation difficulty and has taken up room bigger;
Each radiator is arranged apart, and the pipeline and the circuit that connect each cooling system increase, and having increased installation difficulty and fitting work amount increases, and maintenance is inconvenient;
The gear box oil cooling system has comprised oil radiator, lubricating oil filter, radiator fan etc., on adorn the hydraulic oil cooling system and also be provided with fan and drive, the increase of number of fans and oil radiator causes manufacturing cost to increase.
Summary of the invention
In order to solve the problems of the technologies described above, the present invention provides a kind of combined type heat radiating system, and each cooling system is combined into a radiating module, reduces the use amount of cooling system fan, practices thrift cost; Practice thrift cooling system occupation space on vehicle chassis simultaneously; Reduce connecting line and supporting structure, practiced thrift cost, improved the stability of cooling system.
In view of this; The present invention provides a kind of combined type heat radiating system; Be installed on the vehicle chassis; It is characterized in that: comprise intercooler, engine radiator, gearbox cooler and go up dress hydraulic efficiency pressure system cooling vessel, intercooler and last dress hydraulic efficiency pressure system cooling vessel are installed on the windward side of engine radiator side by side; Gearbox cooler is installed in the engine radiator; Engine radiator is installed on the chassis.
Technical scheme provided by the invention; Refrigerating module on last dress hydraulic efficiency pressure system cooling vessel and the chassis is combined into one; Last dress hydraulic efficiency pressure system cooling vessel and intercooler are arranged side by side the windward side at engine radiator; The fan and the fan power driving device of dress hydraulic efficiency pressure system have been practiced thrift cost in the minimizing; Engine radiator, intercooler and last dress hydraulic efficiency pressure system cooling vessel are positioned at the driving engine front, and the fan that is carried by driving engine cools off, and has maximally utilised the wind area of water tank; Practice thrift cooling system occupation space on vehicle chassis; Reduce connecting line and supporting structure, practiced thrift cost, improved the stability of cooling system.
In above-mentioned supporting technology scheme; Said intercooler and the said dress hydraulic efficiency pressure system cooling vessel of going up are arranged in juxtaposition up and down on the windward side of said engine radiator; The admission port of said intercooler and air extractor duct are symmetrical set with respect to the windward side of said engine radiator, and the oil inlet of said upward dress hydraulic efficiency pressure system cooling vessel and oil outlet are symmetrical set with respect to the windward side of said engine radiator;
Or; Said intercooler and said going up about dress hydraulic efficiency pressure system cooling vessel are arranged in juxtaposition on the windward side of said engine radiator, and the admission port of said intercooler and air extractor duct are symmetrical set the said oil inlet of going up dress hydraulic efficiency pressure system cooling vessel and oil outlet up and down with respect to symmetric arrangement about the windward side of said engine radiator with respect to the windward side of said engine radiator.
In above-mentioned arbitrary technical scheme, preferably, said gearbox cooler is installed in the water-supplying chamber of said engine radiator.
In above-mentioned arbitrary technical scheme, preferably, said gearbox cooler is straight tube or helical coil.
In above-mentioned arbitrary technical scheme, preferably, also comprise by engine drive and be positioned at the fan at the back side of engine radiator windward side.
In addition, the present invention also provides a kind of vehicle chassis, driving engine, change speed gear box is installed on it and goes up the dress hydraulic efficiency pressure system, also comprises above-mentioned combined type heat radiating system, connects through pipeline between said driving engine and the engine radiator; The admission line of said driving engine is provided with intercooler; Connect through pipeline between said change speed gear box and the gearbox cooler; Said go up the dress hydraulic efficiency pressure system and go up between the dress hydraulic efficiency pressure system cooling vessel connect through pipeline.
In above-mentioned arbitrary technical scheme, preferably, be provided with switch valve between the oil outlet of said change speed gear box and the said gearbox cooler.
In above-mentioned arbitrary technical scheme; Preferably; Also be provided with coolerstat between the water jacket of said driving engine and the said engine radiator, the temperature height automatic compensation of the refrigerant fluid that said coolerstat can flow out according to engine load size with from water jacket gets into the coolant flow rate of engine radiator.
In above-mentioned arbitrary technical scheme, preferably, said waste pipe is provided with turbine in the road, and said turbine is connected with air pressurizing unit, and the tail gas that said driving engine is discharged can drive said turbine rotation, and said turbine drives said air pressurizing unit work; Said air pressurizing unit carried out supercharging to it before fresh air gets into said intercooler.
On the one hand, the present invention also provides a kind of engineering truck, comprises the vehicle chassis in the such scheme again.
Technique scheme provided by the invention has following beneficial effect:
The present invention will go up dress heat transmission of hydraulic system device and be integrated on the refrigerating module of chassis; Be arranged side by side windward side with intercooler at engine radiator; Form the combination radiating module, the fan and the fan power driving device of dress hydraulic efficiency pressure system have been practiced thrift cost in the minimizing; Water tank, intercooler and last dress hydraulic efficiency pressure system cooling vessel are positioned at the driving engine front, and the fan that is carried by driving engine cools off, and has maximally utilised the wind area of water tank; Practice thrift cooling system occupation space on vehicle chassis; Reduce connecting line and supporting structure, practiced thrift cost, improved the stability of cooling system.
Description of drawings
Fig. 1 is the layout scheme drawing of chassis cooling system in the correlation technique;
Fig. 2 is the module diagram according to vehicle chassis one embodiment according to the invention;
Fig. 3 is the radiating principle scheme drawing of structure shown in Figure 2;
Fig. 4 is the perspective view of combination radiating module among Fig. 2;
Fig. 5 is a local structure scheme drawing of structure shown in Figure 4;
Fig. 6 is that the master of structure shown in Figure 4 looks scheme drawing;
Fig. 7 is the schematic rear view of structure shown in Figure 6.
Wherein, the corresponding relation between Reference numeral and the component names is among Fig. 1 to Fig. 7:
1` engine cooling system 2` change speed gear box cooling system 3` goes up dress hydraulic efficiency pressure system cooling system
Dress hydraulic efficiency pressure system 4 intercoolers on 1 driving engine, 2 change speed gear boxs 3
Dress hydraulic efficiency pressure system cooling vessel on 5 engine radiating casees, 6 gearbox cooler 7
8 fans, 9 air pressurizing units, 91 turbines, 10 coolerstats
11 radiator gas removing pipe, 12 driving engine gas removing pipe, 13 secondary radiator drains
14 secondary water tank 15 hydraulic oil pumps 16 high pressure fuel pipes 17 hydraulic pressure execution units
18 oil pipes, 19 oil pumps, 20 lubricating oil filters
Dress hydraulic efficiency pressure system cooling vessel oil inlet 22 intercooler air inlet pipes 23 oil pipes on 21
24 tank inlet pipes, 41 intercooler air extractor ducts, 42 intercooler admission ports
51 engine waters heat radiation case water inlet
61 switch valves, 62 gear box oil oil inlets, 63 gear box oil oil outlets
Dress hydraulic efficiency pressure system cooling vessel oil inlet on the dress hydraulic efficiency pressure system cooling vessel oil outlet 72 on 71
The specific embodiment
In order to make those skilled in the art understand technical scheme of the present invention better, the present invention is done further detailed description below in conjunction with accompanying drawing and specific embodiment.Need to prove that under the situation of not conflicting, the application's embodiment and the characteristic among the embodiment can make up each other.
A lot of details have been set forth in the following description so that make much of the present invention; But; The present invention can also adopt and be different from other modes described here and implement, and therefore, protection scope of the present invention does not receive the restriction of following disclosed specific embodiment.
Extremely shown in Figure 7 like Fig. 2; The invention provides a kind of combined type heat radiating system; Be installed on the vehicle chassis; Comprise intercooler 4, engine radiator 5, gearbox cooler 6 and go up dress hydraulic efficiency pressure system cooling vessel 7, intercooler 4 is installed on the windward side of engine radiator 5 with last dress hydraulic efficiency pressure system cooling vessel 7 side by side; Gearbox cooler 6 is installed in the engine radiator 5; Engine radiator 5 is installed on the chassis.
Above-mentioned supporting technology scheme provided by the invention; To go up dress hydraulic efficiency pressure system cooling vessel is integrated on the refrigerating module of chassis; Be arranged side by side the windward side at engine radiator with intercooler, the fan and the fan power driving device of dress hydraulic efficiency pressure system have been practiced thrift cost in the minimizing; Water tank, intercooler and last dress hydraulic efficiency pressure system cooling vessel are positioned at the driving engine front, and the fan that is carried by driving engine cools off, and has maximally utilised the wind area of water tank; Practice thrift cooling system occupation space on vehicle chassis; Reduce connecting line and supporting structure, practiced thrift cost, improved the stability of cooling system.
Among Fig. 2, the import of A place expression hydraulic oil, the import of B place expression fresh air, the outlet of C place expression gear box oil, the import of D place expression gear box oil, the outlet of E place expression hydraulic oil, the F place is an exhaust port.
Arrow a direction is the airintake direction of automobile front chamber.
Like Fig. 3 and shown in Figure 6; Said intercooler 4 is arranged in juxtaposition up and down on the windward side of said engine radiator 5 with the said dress hydraulic efficiency pressure system cooling vessel 7 of going up, and the admission port 41 of said intercooler 4 is symmetrical set with the windward side of air extractor duct 42 with respect to said engine radiator 5; The said dress hydraulic efficiency pressure system cooling vessel oil outlet 71 of going up is symmetrical set with last dress hydraulic efficiency pressure system cooling vessel oil inlet 72 windward sides with respect to said engine radiator 5.
Above-mentioned engine radiator mean engine water tank.
This set mode can farthest be utilized the wind area of engine water tank, reaches good combination radiating effect, practices thrift cost.
In the another kind of specific embodiment; Can be: said intercooler 4 be arranged in juxtaposition on the windward side of said engine radiator 5 with the said dress hydraulic efficiency pressure system cooling vessel about 7 of going up, and the admission port of said intercooler 4 and air extractor duct are symmetrical set up and down with respect to the windward side of said engine radiator 5; The oil inlet of said upward dress hydraulic efficiency pressure system cooling vessel 7 and oil outlet are with respect to symmetric arrangement about the windward side of said engine water radiator 5.
In technique scheme, preferably, said gearbox cooler 6 is arranged in the water-supplying chamber of said engine radiator 5.The two ends of gearbox cooler 6 are installed on the engine radiator 5 through gear box oil oil outlet 63, gear box oil oil inlet 62.
Certainly, can also change speed gear box cooler 6 be arranged at the upper end of engine radiator according to concrete actual needs.
Like Fig. 4 and shown in Figure 7, said gearbox cooler 6 is a helical coil.
Adopt helical coil can increase the dissipating area of gear box oil to greatest extent, make engine water tank to cool off gear box oil better.
Certainly, gearbox cooler 6 can also be a straight tube, and this structure is convenient to processing and is installed, and can enhance productivity, convenient simultaneously maintenance.
Engine radiator 5 is provided with engine water heat radiation case water inlet 51, tank inlet pipe 24.
Preferably, this combined type heat radiating system also comprises the fan 8 that is driven and be positioned at the back side of engine radiator 5 windward sides by driving engine 1.
Adopt the automatic fan of driving engine, not only improved radiating effect, do not increase extra parts simultaneously, reduce production costs.
As shown in Figure 2, the present invention also provides a kind of vehicle chassis, driving engine 1, change speed gear box 2 is installed on it and goes up dress hydraulic efficiency pressure system 2, also comprises the combined type heat radiating system in the foregoing description, connects through pipeline between said driving engine 1 and the engine radiator 5; The admission line of said driving engine 1 is provided with intercooler 4; Connect through pipeline between said change speed gear box 2 and the gearbox cooler 6; Said go up the dress hydraulic efficiency pressure system and go up between the dress hydraulic efficiency pressure system cooling vessel 7 connect through pipeline.
As shown in Figure 5, be provided with switch valve 61 between the oil outlet of said change speed gear box 2 and the said gearbox cooler 6.
Because change speed gear box is optional lubricated, can as required switch valve 61 be opened or closed, and to cut down the consumption of energy, saves production cost.
Comprise following parts in the schematic diagram shown in Figure 5: radiator gas removing pipe 11, driving engine gas removing pipe 12, secondary radiator drain 13, secondary water tank 14, hydraulic oil pump 15, high pressure fuel pipe 16, hydraulic pressure execution unit 17, oil pipe 18, oil pump 19, lubricating oil filter 20, on adorn hydraulic efficiency pressure system cooling vessel oil inlet 21, intercooler air inlet pipe 22, oil pipe 23, tank inlet pipe 24.
As shown in Figure 2; Also be provided with coolerstat 10 between the water jacket of said driving engine and the said engine radiator 5, the temperature height automatic compensation of the refrigerant fluid that said coolerstat 10 can flow out according to engine load size with from water jacket gets into the coolant flow rate of engine radiator 5.
Be provided with turbine 91 in the bleeder line of said driving engine 1, said turbine 91 is connected with air pressurizing unit 9, and the tail gas that said driving engine 1 is discharged can drive said turbine 91 and rotate, and said turbine 91 drives said air pressurizing unit 9 work; Said air pressurizing unit 9 compressed supercharging to it before fresh air gets into said intercooler 4.
Said intercooler 4 and the said size sum that goes up dress hydraulic efficiency pressure system cooling vessel 7 are no more than the oad of said engine radiator 5.
The concrete principle of work of technical scheme provided by the invention is following:
Last dress hydraulic efficiency pressure system cooling vessel is integrated on the refrigerating module of chassis, is positioned at the water tank front side by side with intercooler, the fan and the fan power driving device of dress hydraulic efficiency pressure system in the minimizing; Water tank, intercooler, on adorn the hydraulic efficiency pressure system cooler and be positioned at the driving engine front, carry fan by driving engine and cool off, the combined heat radiator structure is illustrated in fig. 3 shown below.
Cancellation change speed gear box cooler increases spiral fashion change speed gear box oil pipe, the spiral oil pipe is placed in the water-supplying chamber of engine radiator, utilizes the change-speed box machine oil of refrigerant fluid convection current over cooling pipe to cool off.Structure is seen Fig. 4 and Fig. 7: combined heat radiator comprise water tank, intercooler, on adorn hydraulic efficiency pressure system cooling vessel, cooling of the oil pipe.Intercooler and last dress hydraulic efficiency pressure system cooling vessel are positioned at the water tank front up and down side by side, arrange about the intercooler air inlet/outlet, on arrange about adorning the hydraulic efficiency pressure system oil inlet and outlet and also being.
Be maximum use water tank wind area, must be few intercooler and last dress hydraulic efficiency pressure system cooling vessel Width dimensional control with the water tank stand out.Intercooler is more a little bit smaller a little than water tank whole height with the height summation of last dress hydraulic efficiency pressure system cooling vessel, and the base of dress hydraulic efficiency pressure system cooling vessel is not less than the water tank lower surface in the control.Described each radiator core body all adopts aluminum material, and permeability of heat is strong, and is in light weight, and anufacturability is good.
The integral installation of combination radiating module is below the operator's compartment base plate, and vehicle front deck admission port place is positioned at the engine blower front.
For making full use of facining the wind of vehicle forward direction, adopt the air draught type fan, utilize driving engine to carry fan and cool off.Fan is selected the fan of silicon oil clutch for use, and fan noise is little, in light weight, and can satisfy the needs of whole cooling system to air quantity and pressure head.
Each radiator core body adopts aluminum tube belt structure, and heat-sinking capability is strong, and manufacturing process is simple.
Because the pump truck driving engine adopts forward type, make the split wind scooper between water tank and the driving engine, the maximum cooling effectiveness that improves fan.
Radiating module integrates, include charge air-cooling system, engine water circulating cooling system, change speed gear box oil cooled system, on adorn the hydraulic efficiency pressure system cooling system, each system's individualism is independent of each other.
Water inlet of engine water tank tool, water outlet, one remove gas port; Also be provided with one on corresponding some engine cylinder-body and remove gas port, the setting that removes gas port is in order in time to remove the water vapour that air stagnant in the refrigerant fluid and engine high-temperature produce down.
Pump truck has two kinds of operating modes, under driving cycle on dress hydraulic efficiency pressure system cooling vessel inoperative, the cold wind of fans drive mainly is that water tank and intercooler, change speed gear box machine oil are cooled off; Beating under the pump operating mode, power transmits through the direct speed of change speed gear box, and the change speed gear box oil temperature can be not higher, heat dissipation capacity is needed little.The cold wind of fans drive mainly be to water tank and intercooler, on adorn hydraulic efficiency pressure system and cool off; Because the oil circulation of change speed gear box oil pipe the inside flows; Be to carry out interchange of heat through engine coolant and oil pipe; So cancelled traditional change speed gear box oil radiator, cost has also reduced many relatively.
The engine-cooling system process is: the forced cyclic type water-cooling system is adopted on the pump truck chassis; Utilize the water pump of driving engine to enter into water tank through the engine water tank Upper hose by the high temperature coolant in the engine cylinder-body; Behind over cooling, flow out, get in the driving engine through the water tank Lower hose from the water tank lower outlet.Water tank and engine body are provided with driving engine gas removing pipe 12 and radiator gas removing pipe 11; The water vapour that air that stagnates in the refrigerant fluid and engine high-temperature produce down passes through to remove radiator gas removing pipe 11 and driving engine gas removing pipe 12 gets into secondary water tank 14; Secondary water tank 14 mainly is to refrigerant fluid an expansion space to be provided, and when the cooling liquid measure inside the water tank is not enough, in time the refrigerant fluid that liquefies is flowed back to driving engine through filling pipe.
The engine booster air cooling process is: air gets into intercooler 4 through after turbocharger supercharged through intercooler air inlet pipe 22, after intercooler 4 coolings, gets into driving engine 1.
Change speed gear box cooling of the oil process is: behind the engine running; Oil pump 19 work in the change speed gear box; Oil pump 19 passes through the connection pipe pump to lubricating oil filter 20 with the machine oil in the change speed gear box; Fil falls the impurity in the machine oil and ingress filter again and enters into water tank water-supplying chamber in-to-in spiral fashion gear box oil cooling vessel 6 through oil pipe, and refrigerant fluid cools off the change-speed box machine oil that flows through spiral cooling tube, and cooled machine oil flows back in the change speed gear box through oil return pipe.Not high or when car load warming-up operating mode when the oil temperature in the change speed gear box, can close the machine oil that leads to the machine oil spiral tube through switch valve 61 and guarantee the warming-up operating mode.
The circulation loop of last dress hydraulic efficiency pressure system cooling vessel is: pump truck is beaten the pump process or is gone up the temperature of adorning hydraulic oil in the hydraulic system processing and can raise.Hi-heat hydraulic oil is stored in hydraulic reservoir A end; The hydraulic oil of fuel tank the inside enters into dress hydraulic efficiency pressure system cooling vessel 7 through hydraulic oil pipe; Dress hydraulic pressure hydraulic cooler 7 cooled hydraulic oil get into hydraulic oil pump 15 on the process, and the high pressure oil of process hydraulic oil pump 15 gets into hydraulic actuators 17 through high pressure fuel pipe 16, and final hydraulic oil flows out from hydraulic actuator 17; Flow back into hydraulic reservoir A end through oil pipe 18, form a complete loop.The hydraulic oil of hydraulic circuit the inside constantly circulates in the loop and cools off, and guarantees that oily Wen Buhui is too high.Guarantee the normal operation of Hydraulic Elements, prolonged the life-span of part.
The present invention also provides a kind of engineering truck, comprises the vehicle chassis in the foregoing description.
The construction machinery and equipment that contains the cooling system on dress hydraulic efficiency pressure system and chassis all should be included within protection scope of the present invention, such as fire extinguishing tanker, hoisting crane etc.
The above is merely the preferred embodiments of the present invention, is not limited to the present invention, and for a person skilled in the art, the present invention can have various changes and variation.All within spirit of the present invention and principle, any modification of being done, be equal to replacement, improvement etc., all should be included within protection scope of the present invention.