(2) background technology
The production technology of existing Spinning handrail, mainly include blanking---the saw pipe---bend pipe (totally two roads are curved)---the punch press moulding---punching---surface finish goes to assassinate---welding---the spraying pre-treatment (degreasing---washing---pickling---table is transferred---phosphatization---oven dry)---and cleaning (mainly is the cap bead injustice, bad phenomenon such as dry joint)---spraying---is solidified and---to be utilized anchor clamps to fix and---to use air gun not tear broken to be blown into (in the process of blowing people otherwise firmly will not tearing broken of stopping be inserted in)---package and cannot not tear brokenly, to the unnecessary impression of the hand foul of product surface processing removal etc.---with the PE bag it to be wrapped and use the immobilization with adhesive tape opening.This process using cannot not torn brokenly and is inserted in operation, and the feel that adopts tearproof handrail to hold is bad, and the use of handrail cover cannot not received a mandate longly, when falling not tear brokenly easily on handrail, the sweat of people during by bike turns white, the not environmental protection of tearproof material does not meet ROSH, and the people is had injury, has potential safety hazard.
(3) summary of the invention
Shortcomings such as the handrail cover weak point in service life that exists for the production technology that solves existing Spinning handrail, not environmental protection the invention provides a kind of production technology of novel Spinning handrail, have eliminated hidden danger of quality, have improved service life, are beneficial to environmental protection.
For this reason, the present invention takes following technical scheme:
A kind of production technology of Spinning handrail mainly comprises the steps:
(1), the preparation of handrail tube: the employing steel pipe is a basal body structure, blanking, and---------deburring of punch press moulding---punching---surface finish, described bend pipe comprise that two roads are curved to bend pipe to the saw pipe;
(2), handrail tube and handrail stator, the handle pipe plug with above-mentioned preparation is welded into the handrail semi-finished product;
(3),------------table is transferred, and---phosphatization---washing---is dried in washing in pickling in washing above-mentioned semi-finished product to be carried out following processing: degreasing;
(4), cleaning---spraying---curing---following part;
(5),------soak and mould---curing---following workpiece, described preliminary drying temperature is 320 ℃-370 ℃ to preliminary drying, and the time is 10-20 minute to go up workpiece; Solidification temperature is 180 ℃-200 ℃, and the time is 6-14 minute.
Further, in the step (5), described preliminary drying temperature is 350 ℃, and the time is 15 minutes; Solidification temperature is 190 ℃, and the time is 10 minutes.
Employing the present invention have the following advantages: 1, soak by increase and mould technology and replace conventional utilization of not tearing broken material, the handrail employing soaks that to mould artistic face more beautiful, and feel is better; 2, the longer service life of handrail cover, and more environmental protection meets ROSH fully, and the people is not had injury, avoids potential safety hazard; 3, in the cleaning spraying pre-treatment, increased the twice water-washing step, better cleaned the unnecessary material of product surface, be convenient to the spraying of back, adhesive force is better, the better effects if that gushes out.
(5) specific embodiment
Embodiment one:
With reference to Fig. 1, a kind of production technology of Spinning handrail, comprise the steps: that mainly it is basal body structure that the Q235 common steel tube is selected at first metal working,---saw is run the back metal working well and carried out bend pipe (totally two roads curved, used equipment bending machine)---carried out punch press after curved good twice are curved and is washed into type (punch press)---carrying out punching (punch press) on demand---and polished to assassinate in the handrail tube surface and handle to carry out blanking (used equipment electric tube cutter) by the length of being given on the drawing;---(anchor clamps must will clamp and put in place with the frock clamp of making in advance handrail tube 1 and handrail stator 2, handle pipe plug 3 to be welded into the handrail semi-finished product, all pressure hands all must be used clamping)---welding is good proofreaies and correct the handrail semi-finished product, in order to avoid it is not first-class to produce the handrail height;---------------table is transferred (table transfer be that the metal surface adjusts that agent our company adopts at present be that the glue peptide is adjusted agent), and---phosphatization (employing be Zinc phosphating solution)---washing---is dried in washing in pickling (30% hydrochloric acid) in washing in degreasing (employing be the alkaline degreasing powder), cleaning (mainly be the cap bead injustice, bad phenomenon such as dry joint.)---spraying---curing---following part (must carry out protection to product can not damage etc.); the emphasis of spraying (must spray put in place with the contacted parts of handrail standpipe) below the handrail bonding pad---last workpiece---preliminary drying (350 ℃ of temperature; 15 minutes time)---soak and mould (vibration; remove surplus powder)---solidifying (190 ℃ of temperature, 10 minutes time)---following workpiece.
Embodiment two:
Described preliminary drying temperature is 320 ℃, and the time is 20 minutes, and described solidification temperature is 180 ℃, and the time is 14 minutes, and other are with embodiment one.
Embodiment three:
Described preliminary drying temperature is 370 ℃, and the time is 14 minutes, and described solidification temperature is 200 ℃, and the time is 6 minutes, and other are with embodiment one.