Summary of the invention
In view of this, the purpose of this invention is to provide a kind of DHA and strengthen rice, do not satisfy the problem that rice contains the DHA nutritional labeling to solve in the existing food.
Another object of the present invention provides the preparation method that a kind of DHA strengthens rice, to make a kind of reinforcement rice of the DHA of containing nutritional labeling.
For achieving the above object, the present invention has adopted following technical scheme:
A kind of DHA strengthens rice, and the percentage by weight of its component and each component is: ground rice: 53~73.5%; Moisture: 25~40%; DHA preparation: 1.0~5.0%; Emulsifying agent: 0.5~2.0%.
Described DHA strengthens rice according to preferred embodiment of the present invention, and the Powdered DHA content of microencapsulation is more than or equal to 5% in the described DHA preparation, and emulsion DHA content is more than or equal to 10%.
Strengthen rice according to the described DHA of preferred embodiment of the present invention, described emulsifying agent comprises a kind of in monoglyceride, sucrose ester, powdery lecithin or the stearoyl lactate or at least two kinds.
Described DHA strengthens rice according to preferred embodiment of the present invention, and described ground rice is through pulverizing and sieving and handle the rice powder of making by rice.
The present invention provides a kind of DHA to strengthen the preparation method of rice again, comprising: (1), ground rice, DHA preparation and emulsifying agent are fully mixed in quality-adjusting device; (2), use saturated vapor to abundant mixed material heating, add 15~25% moisture simultaneously, material is heated to 90~95 ℃; (3), the use twin (double) screw extruder carries out thermophilic digestion to the material after heating, adding 10~15% moisture; (4), extrude, cut into the rice shape by cutting knife to the material behind thermophilic digestion extruding and by nib; (5), the rice to excision forming carries out the fluid bed heated-air drying.
According to the described preparation method of preferred embodiment of the present invention, also comprise before in step (1) standard rice meal breakdown mill is become ground rice.
According to the described preparation method of preferred embodiment of the present invention, also comprise: the rice after the heated-air drying is sieved and prepares with the general rice mediation.
According to the described preparation method of preferred embodiment of the present invention, the sleeve temperature of described twin (double) screw extruder when thermophilic digestion is 40~80 degrees centigrade, and screw speed is 120~180rpm, and cutting knife speed is 800~1300rpm.
According to the described preparation method of preferred embodiment of the present invention, described nib is oval, and its major axis is 4~6mm, and minor axis is 1.8~2.0mm.
According to the described preparation method of preferred embodiment of the present invention, the temperature of fluid bed heated-air drying is 60~80 degrees centigrade, time remaining 40~120 minutes.
Owing to adopted above technical scheme, make the present invention than prior art, have following advantage and good effect:
At first, DHA provided by the invention strengthens rice, and DHA nutritional labeling and rice are combined into the food of the similar general rice of a kind of profile, can the same boiling with common rice, on the basis that does not change its outward appearance and mouthfeel, increased its nutritive value;
Secondly, prepare DHA according to method of the present invention and strengthen rice, industrial automatization height not only, it is convenient to produce, and the storage characteristics of finished product is better, also can imitate different types of rice, or produces without the opposite sex of shape meter.
The specific embodiment
Below in conjunction with accompanying drawing several preferred embodiments of the present invention is described in detail, but the present invention is not restricted to these embodiment.The present invention contain any on marrow of the present invention and scope, make substitute, modification, equivalent method and scheme.Understand for the public is had completely the present invention, in the following preferred embodiment of the present invention, describe concrete details in detail, and do not have the description of these details also can understand the present invention fully for a person skilled in the art.
Core concept of the present invention is, with the DHA preparation, proportionally combines with ground rice, makes the goods of similar rice again, mixes with general rice, thereby reach the purpose of replenishing the DHA nutritional labeling in daily three meals in a day.
As shown in Figure 1, the invention provides the method that a kind of DHA of preparation strengthens rice, comprise the steps:
S101: standard rice meal breakdown mill is become ground rice.
S102: ground rice, DHA preparation and emulsifying agent are fully mixed in quality-adjusting device;
The Powdered DHA content of microencapsulation is more than or equal to 5% in the described DHA preparation, and emulsion DHA content can be extracted by deep sea fish oil or marine alga more than or equal to 10%; And the emulsifying agent among the present invention can comprise a kind of in monoglyceride, sucrose ester, powdery lecithin or the stearoyl lactate or at least two kinds.
S103: use saturated vapor to abundant mixed material heating, add 15~25% moisture simultaneously, material is heated to 90~95 ℃;
S104: the material after using twin (double) screw extruder to heating carries out thermophilic digestion, adds 10~15% moisture;
According to the described preparation method of preferred embodiment of the present invention, the sleeve temperature of described twin (double) screw extruder when thermophilic digestion is 40~80 degrees centigrade, and screw speed is 120~180rpm, and cutting knife speed is 800~1300rpm.
S105: extrude to the extruding of the material behind the thermophilic digestion and by nib, cut into the rice shape by cutting knife;
Be the purpose that realization can be cut the grain of rice of variety classes size, the nib of extruder can be regulated, and nib is oval, and its major axis is 4~6mm, and minor axis is 1.8~2.0mm.
S106: the rice to excision forming carries out the fluid bed heated-air drying.
The temperature of fluid bed heated-air drying is 60~80 degrees centigrade, time remaining 40~120 minutes.
S107: the rice after the heated-air drying is sieved and prepares with the general rice mediation.
Embodiment one
At first rice meal is broken into 80 purpose ground rice with beater disintegrating machine, accurately take by weighing the powder of 5%DHA content of the ground rice of weight ratio 62.0 and proportion 5.0 and the emulsifying agent (monoglyceride) of proportion 1.0, those materials are fully mixed obtaining mixture A in quality-adjusting device;
Afterwards, add 135 ℃ of saturated vapors, add proportion 22.0 water, fully mix making its temperature reach 90 ℃, obtain material B mixture A heating.
On BCTG-60 type twin (double) screw extruder material B is pushed, extruding condition is: screw speed 140r/min, and 50 ℃ of sleeve temperature, 80 ℃ of template outlet temperatures add proportion and are 10 water.
Material B extrudes and is cut into the grain of rice by cutting knife through nib, and the nib major axis is 4.8mm, and minor axis is 1.5mm, when cutting knife speed is 750r/min, can cut to such an extent that thickness is the grain of rice of 1.7mm, and is similar to common polished rice.
With the grain of rice of excision forming, air-flow is delivered to fluidized bed drying.At first at 60 ℃ of following dry 15min, dry 55min under 75 ℃ drops to its moisture and is about 12.5% again, cooling, screening.
At last, use horizontal mixing to join a meter machine, DHA is strengthened rice and general rice carry out proportioning according to 1: 24 ratio to become DHA content be the reinforcement rice of 100mg/kg.
Each set of dispense in the present embodiment is than as shown in table 1:
Component |
Ground rice |
The DHA preparation |
Emulsifying agent |
Water |
Content (percentage by weight) |
??62 |
?5 |
??1 |
??32 |
Table 1
Embodiment two:
Similar with embodiment one, at first rice is ground to form 80 purpose ground rice, afterwards, accurately take by weighing the ground rice of proportion 65.0 and proportion and be the emulsion of 2 15%DHA content and the emulsifying agent (monoglyceride) of proportion 1.5, in quality-adjusting device, fully mix obtaining mixture A;
Add 135 ℃ of saturated vapors to mixture A heating, add 19.5 water, fully mix making its temperature reach 92 ℃, obtain material B.
On BCTG-60 type twin (double) screw extruder material B is pushed, extruding condition is: screw speed 160r/min, 55 ℃ of sleeve temperature, 95 ℃ of template outlet temperatures, amount of water 12.
Material B extrudes and is cut into the grain of rice by cutting knife through nib, and when the nib major axis is 6.8mm, minor axis is 1.3mm, and cutting knife speed is: during 850r/min, the thickness that can cut is the grain of rice of 1.5mm, and is similar to common long-grained rice.
With the grain of rice of excision forming, air-flow is delivered to fluidized bed drying.At first at 60 ℃ of following dry 10min, dry 50min under 75 ℃ drops to its moisture and is about 13.5% again, cooling, screening.
Use horizontal mixing to join a meter machine, the DHA that makes is strengthened rice and general rice carry out proportioning according to 1: 19 ratio to become DHA content be the reinforcement rice of 150mg/kg.
In the present embodiment, each components contents is as shown in table 2:
Composition |
Ground rice |
The DHA preparation |
Emulsifying agent |
Moisture |
Content (percentage by weight) |
??65 |
?2 |
??1.5 |
??31.5 |
Table 2
Embodiment three
At first long-grained nonglutinous rice is ground into 80 purpose ground rice with beater disintegrating machine, accurately take by weighing the powder of 5%DHA content of the ground rice of weight ratio 53.0 and proportion 5.0 and the emulsifying agent (monoglyceride) of proportion 2.0, those materials are fully mixed obtaining mixture A in quality-adjusting device;
Afterwards, add 135 ℃ of saturated vapors, add proportion 25.0 water, fully mix making its temperature reach 90 ℃, obtain material B mixture A heating.
On BCTG-60 type twin (double) screw extruder material B is pushed, extruding condition is: screw speed 140r/min, and 65 ℃ of sleeve temperature, 95 ℃ of template outlet temperatures add proportion and are 15 water.
Material B extrudes and is cut into the grain of rice by cutting knife through nib, and the nib major axis is 4.8mm, and minor axis is 1.5mm, when cutting knife speed is 750r/min, can cut to such an extent that thickness is the grain of rice of 1.7mm, and is similar to common polished rice.
With the grain of rice of excision forming, air-flow is delivered to fluidized bed drying.At first at 60 ℃ of following dry 15min, dry 85min under 75 ℃ drops to its moisture and is about 12.5% again, cooling, screening.
At last, use horizontal mixing to join a meter machine, DHA is strengthened rice and general rice carry out proportioning according to 1: 24 ratio to become DHA content be the reinforcement rice of 100mg/kg.
Each set of dispense in the present embodiment is than as shown in table 3:
Component |
Ground rice |
The DHA preparation |
Emulsifying agent |
Water |
Content (percentage by weight) |
??53 |
?5 |
??2 |
??40 |
Table 3
Embodiment four:
Similar with embodiment one, at first rice is ground to form 80 purpose ground rice, afterwards, accurately take by weighing the ground rice of proportion 73.5 and proportion and be the emulsion of 1.0 15%DHA content and the emulsifying agent (monoglyceride) of proportion 0.5, in quality-adjusting device, fully mix obtaining mixture A;
Add 135 ℃ of saturated vapors to mixture A heating, add 10.5 water, fully mix making its temperature reach 95 ℃, obtain material B.
On BCTG-60 type twin (double) screw extruder material B is pushed, extruding condition is: screw speed 160r/min, 65 ℃ of sleeve temperature, 102 ℃ of template outlet temperatures, amount of water 9.
Material B extrudes and is cut into the grain of rice by cutting knife through nib, and when the nib major axis is 6.8mm, minor axis is 1.3mm, and cutting knife speed is: during 850r/min, the thickness that can cut is the grain of rice of 1.5mm, and is similar to common long-grained rice.
With the grain of rice of excision forming, air-flow is delivered to fluidized bed drying.At first at 60 ℃ of following dry 10min, dry 50min under 75 ℃ drops to its moisture and is about 13.5% again, cooling, screening.
Use horizontal mixing to join a meter machine, the DHA that makes is strengthened rice and general rice carry out proportioning according to 1: 9 ratio to become DHA content be the reinforcement rice of 150mg/kg.
Each set of dispense in the present embodiment is than as shown in table 4:
Component |
Ground rice |
The DHA preparation |
Emulsifying agent |
Water |
Content (percentage by weight) |
??73.5 |
?1.0 |
??0.5 |
??24.5 |
Table 4
Owing to adopted above technical scheme, make the present invention than prior art, have following advantage and good effect:
At first, DHA provided by the invention strengthens rice, and DHA nutritional labeling and rice are combined into the food of the similar general rice of a kind of profile, can the same boiling with common rice, on the basis that does not change its outward appearance and mouthfeel, increased its nutritive value;
Secondly, prepare DHA according to method of the present invention and strengthen rice, industrial automatization height not only, it is convenient to produce, and the storage characteristics of finished product is better, also can imitate different types of rice, or produces without the opposite sex of shape meter.
The preferred embodiment of the present invention just is used for helping to set forth the present invention.Preferred embodiment does not have all details of detailed descriptionthe, does not limit this invention yet and only is the described specific embodiment.Obviously, according to the content of this specification, can make many modifications and variations.These embodiment are chosen and specifically described to this specification, is in order to explain principle of the present invention and practical application better, thereby the technical field technical staff can utilize the present invention well under making.The present invention only is subjected to the restriction of claims and four corner and equivalent.