CN101862823B - Multi-mode quantitative indium ingot automatic casting system - Google Patents
Multi-mode quantitative indium ingot automatic casting system Download PDFInfo
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- CN101862823B CN101862823B CN2010102086333A CN201010208633A CN101862823B CN 101862823 B CN101862823 B CN 101862823B CN 2010102086333 A CN2010102086333 A CN 2010102086333A CN 201010208633 A CN201010208633 A CN 201010208633A CN 101862823 B CN101862823 B CN 101862823B
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Abstract
The invention discloses a multi-mode quantitative indium ingot automatic casting system; a base (4) is provided with a support seat (3); a main pouring body (1) is installed on the support seat (3) and is connected with a pouring driving device; the main pouring body (1) is provided with a plurality of indium melt quantitative grooves (10), each of which is internally provided with an adjusting rod (2); the main pouring body (1) is provided with a heating device; a rolling over base (12) is provided with a rotating shaft (18) connected with the rolling over base in a transmission way; the rotating shaft (18) is provided with a multi-ingot casting mould (14) used for correspondingly receiving from the indium melt quantitative grooves (10) of the main pouring body (1); and a cooling groove (13) is installed under the multi-ingot casting mould (14). The multi-mode quantitative indium ingot automatic casting system can improve the production benefit and the product quality, lightens the labor intensity, and protects the health of workers.
Description
Technical field
The present invention relates to a kind of casting system, particularly relate to a kind of multi-mode quantitative indium ingot automatic casting system.
Technical background
Manual type is adopted in indium ingot casting at present, and dress is got indium liquid in special container from smelting furnace, is poured into one by one in the indium mold then, treats the cooling of indium melt, manually turns over mould the indium ingot is taken out.The deficiency of this hand teeming mode of production is:
1) can not satisfy the constant requirement of poring rate at casting cycle, influence the ingot structure uniformity;
2) inefficiency can only satisfy workshop-based production demand;
3) workers with long time end container, the pouring operation of bending over cause healthy grievous injury.
The hand teeming mode can not adapt to modern production and the social demand that people-oriented fully.
Summary of the invention
Technical problem to be solved by this invention provides a kind of multi-mode quantitative indium ingot automatic casting system that can improve productivity effect and product quality, reduction labour intensity, protect workers ' health.
In order to solve the problems of the technologies described above; Multi-mode quantitative indium ingot automatic casting system provided by the invention is provided with bearing on base, the cast main body is installed on the described bearing and described cast main body is connected with the cast drive unit; On described cast main body, be provided with a plurality of indium melt quantitative grooves; Be provided with regulating rod in each described a plurality of indium melt quantitative groove, on described cast main body, be provided with heater, turn over and be equipped with and turn over the rotating shaft that the mould drive unit is in transmission connection on the mould base; On described rotating shaft, be provided with the many ingots mold with the corresponding reception of a plurality of indium melt quantitative groove of described cast main body, under described many ingots mold, cooling bath be housed.
Described cast drive unit is on described base, to be provided with the cast cylinder, and the piston rod of cast cylinder is connected with the cast tooth bar, on described cast main body, the cast gear is installed, described cast tooth bar and described cast meshed transmission gear.
Described turn over the mould drive unit be described turn over to be provided with on the mould base turn over the mould cylinder, the piston rod that turns over the mould cylinder is connected with and turns over the mould tooth bar, on described rotating shaft, is equipped with and turns over mode-gear, described mould tooth bar and the described mode-gear engaged transmission of turning over of turning over.
Described heater is an Elema.
The cross section of described indium melt quantitative groove is fan-shaped.
Be provided with two groups of described many ingots molds on the mould base described turning over; The described mould base that turns over is equipped with roller; The motion cylinder is connected in and turns between mould base and the pedestal, and described motion cylinder can be pushed to the pouring mouth that described cast main body is docked described a plurality of indium melt quantitative grooves respectively with two groups of described many ingots molds when moving.
Adopt the multi-mode quantitative indium ingot automatic casting system of technique scheme, the advantage and the good effect of invention are:
1) frame for movement is novel, reasonable, reliable, and cost is lower.
2) casting process constant current amount cast ensures the ingot structure performance.
3) pouring box volume adjustment technology ensures that the ingot amount of resetting of ingot casting is accurate.
4) control pouring box driving cylinder speed can realize that casting rate is adjustable.
5) have heat-insulation system, guaranteed the constant of pouring temperature.
6) adopt PLC control, control is stable, is easy to change function.
In sum, the present invention is a kind of multi-mode quantitative indium ingot automatic casting system that can improve productivity effect and product quality, reduction labour intensity, protect workers ' health.
Description of drawings
Fig. 1 is the apparatus for pouring structural representation;
Fig. 2 is an apparatus for pouring structural representation vertical view;
Fig. 3 is the A-A profile among Fig. 1;
Fig. 4 is the turning-over structural representation;
Fig. 5 is a turning-over structural representation vertical view.
The specific embodiment
Below in conjunction with the accompanying drawing and the specific embodiment the present invention is described further.
Referring to Fig. 1, Fig. 2, Fig. 3, Fig. 4 and Fig. 5, on base 4, be provided with bearing 3, cast main body 1 is installed on the bearing 3; On base 4, be provided with cast cylinder 8, the piston rod of cast cylinder 8 is connected with cast tooth bar 7, and cast gear 6 is installed on cast main body 1; Cast tooth bar 7 and cast gear 6 engaged transmission are provided with a plurality of indium melt quantitative grooves 10 on cast main body 1, the cross section of indium melt quantitative groove 10 is fan-shaped; Be provided with regulating rod 2 in each a plurality of indium melt quantitative groove 10; On the bottom of cast main body 1, be provided with Elema 5, two groups of rotating shafts 18 be installed turning on the mould base 12, every group of rotating shaft 18 is separately installed with and turns over mode-gear 19; Be provided with two groups on the mould base 12 and turn over mould cylinder 16 turning over; Every group of piston rod that turns over mould cylinder 16 is connected with and turns over mould tooth bar 20, turns over mould tooth bar 20 and turns over mode-gear 19 engaged transmission, on every group of rotating shaft 18, is provided with the many ingots mold 14 with a plurality of indium melt quantitative groove 10 corresponding receptions of pouring into a mould main body 1; 14 times cooling bath 13 is housed at many ingots mold; Turn over mould base 12 roller 11 is housed, motion cylinder 15 is connected in and turns between mould base 12 and the pedestal 17, can ingot mold 14 more than two groups be pushed to the pouring mouth of a plurality of indium melt quantitative grooves 10 of cast main body 1 butt joint during 15 actions of motion cylinder respectively.
Referring to Fig. 1, Fig. 2 and Fig. 3, cast main body 1 has designed a plurality of indium melt quantitative grooves 10, a plurality of indium ingots of can casting simultaneously.Its grooved is as shown in Figure 3, is designed to sector crosssection, is that pivot is poured into a mould with the fan-shaped center of circle during cast, and at the uniform velocity rotation has guaranteed the uniform and stable of cast.Each indium melt quantitative groove 10 has designed regulating rod 2, and regulating rod 2 can be regulated the volume of each indium melt quantitative groove 10 indium melt of adorning to guarantee to water the accurate of fluence.Cast main body 1 bottom has been installed Elema 5 and has been heated, and it is constant in pouring temperature that the temperature control system of being made up of controllable silicon temperature controller and thermocouple is regulated the indium liquid that Elema 5 heating assurances pour into a mould in the main bodys 1.The cast action is driven by pneumatic (or hydraulic pressure or motor+decelerator) mode.Pour into a mould for cast cylinder 8, cast tooth bar 7 and cast gear 6 drive 1 rotation of cast main body like Fig. 1 and Fig. 2, control the speed of poring rate through the flow speed control valve in the pneumatic speed control loop.
Referring to Fig. 4 and Fig. 5, many ingots mold 14 is corresponding with a plurality of indium melt quantitative grooves 10 of cast main body 1, adopts key connecting that many ingots mold 14 and rotating shaft 18 are linked up, and turns over the mould action and is driven by pneumatic (or motor+belt pulley).Like Fig. 4 and Fig. 5 for turning over mould cylinder 16, turning over mould tooth bar 20 and turn over mode-gear 19 driven rotary axles 18 and rotate.At many ingots mold cooling bath 13 is housed for 14 times and quickens the cooling of indium melt.Turn over mould base 12 roller 11 be housed, through motion cylinder 15 with turn over mould base 12 and connect, can control its motion.When pouring into a mould, stretch out the pouring mouth that action is pushed to many ingots mold 14 cast main body 1 butt joint indium melt quantitative groove 10 through motion cylinder 15.After pouring, motion cylinder 15 returns returns the origin-location with many ingots mold 14, prepares for next step turns over mould.Whole turning-over has ingot mold 14 more than two groups, once pourable two groups of molds.
Whole casting system is the control core with PLC, is provided with two kinds of operator schemes of full-automatic and manual control.Realize whole cast and the action of turning over mould through control Melt Pump, cast cylinder 8, the action of turning over mould cylinder 16 and motion cylinder 15.Fully automatic mode is realized the whole flow process of one-key operation, and manual mode can be realized the substep operation.Through touch display screen, the speed of each action of scalable and working time.
Claims (6)
1. multi-mode quantitative indium ingot automatic casting system; It is characterized in that: on base (4), be provided with bearing (3); Cast main body (1) is installed on the described bearing (3) and described cast main body (1) is connected with the cast drive unit; On described cast main body (1), be provided with a plurality of indium melt quantitative grooves (10); Be provided with regulating rod (2) in each described a plurality of indium melt quantitative groove (10), on described cast main body (1), be provided with heater, turn over and be equipped with and turn over the rotating shaft (18) that the mould drive unit is in transmission connection on the mould base (12); On described rotating shaft (18), be provided with the many ingots mold (14) with the corresponding reception of a plurality of indium melt quantitative grooves (10) of described cast main body (1), cooling bath (13) is housed under described many ingots mold (14).
2. multi-mode quantitative indium ingot automatic casting system according to claim 1; It is characterized in that: described cast drive unit is on described base (4), to be provided with cast cylinder (8); The piston rod of cast cylinder (8) is connected with cast tooth bar (7); Cast gear (6) is installed, described cast tooth bar (7) and described cast gear (6) engaged transmission on described cast main body (1).
3. multi-mode quantitative indium ingot automatic casting system according to claim 1 and 2; It is characterized in that: described turn over the mould drive unit be described turn over to be provided with on the mould base (12) turn over mould cylinder (16); The piston rod that turns over mould cylinder (16) is connected with and turns over mould tooth bar (20); On described rotating shaft (18), be equipped with and turn over mode-gear (19), described mould tooth bar (20) and described mode-gear (19) engaged transmission of turning over of turning over.
4. multi-mode quantitative indium ingot automatic casting system according to claim 1 and 2 is characterized in that: described heater is Elema (5).
5. multi-mode quantitative indium ingot automatic casting system according to claim 1 and 2 is characterized in that: the cross section of described indium melt quantitative groove (10) is fan-shaped.
6. multi-mode quantitative indium ingot automatic casting system according to claim 1 and 2; It is characterized in that: be provided with two groups of described many ingots molds (14) on the mould base (12) described turning over; The described mould base (12) that turns over is equipped with roller (11); Motion cylinder (15) is connected in and turns between mould base (12) and the pedestal (17), can two groups of described many ingots molds (14) be pushed to the pouring mouth of described cast main body (1) the described a plurality of indium melt quantitative grooves of butt joint (10) during described motion cylinder (15) action respectively.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010102086333A CN101862823B (en) | 2010-06-24 | 2010-06-24 | Multi-mode quantitative indium ingot automatic casting system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010102086333A CN101862823B (en) | 2010-06-24 | 2010-06-24 | Multi-mode quantitative indium ingot automatic casting system |
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| Publication Number | Publication Date |
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| CN101862823A CN101862823A (en) | 2010-10-20 |
| CN101862823B true CN101862823B (en) | 2012-05-30 |
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| CN2010102086333A Expired - Fee Related CN101862823B (en) | 2010-06-24 | 2010-06-24 | Multi-mode quantitative indium ingot automatic casting system |
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Families Citing this family (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102554200A (en) * | 2011-12-28 | 2012-07-11 | 中南大学 | Volume-adjustable multi-mould quantitative pouring trough |
| CN104841917A (en) * | 2014-02-17 | 2015-08-19 | 兴化市阳光汽配厂 | Casting frame for dies |
| CN103909254A (en) * | 2014-04-04 | 2014-07-09 | 含山县荣盛机械铸造有限公司 | Casting pouring device |
| CN104999062A (en) * | 2015-08-04 | 2015-10-28 | 张作雷 | Manufacturing device and method for pouring type metal spectacle frames |
| CN110142398A (en) * | 2019-06-02 | 2019-08-20 | 重庆天健金属新材料有限公司 | A kind of smelting-casting equipment for aluminium alloy |
| CN113510236A (en) * | 2021-04-16 | 2021-10-19 | 西安交通大学 | Quantitative multi-station automatic casting machine and working method thereof |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN1050553C (en) * | 1994-02-28 | 2000-03-22 | 财团法人金属工业研究发展中心 | Automatic casting machine |
| JP3251573B2 (en) * | 2000-05-18 | 2002-01-28 | 東久株式会社 | Automatic pouring equipment for casting |
| JP4858861B2 (en) * | 2008-03-25 | 2012-01-18 | 新東工業株式会社 | Control method and control system for automatic pouring machine |
| CN101733390B (en) * | 2009-12-21 | 2012-02-22 | 昆明理工大学 | Rare non-ferrous metal vertical type automatic casting machine and matching casting method thereof |
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