The round steel cutting machine
Technical field
The present invention relates to the round steel cutting machine, particularly a kind ofly shear, and round steel produces the round steel cutting machine of vibrations can effectively prevent to shear the time applicable to the major diameter round steel.
Background technology
At the metal manufacture field, carry out the blanking of metal bar material such as round steel through regular meeting, cutting mode commonly used is to adopt the round steel cutting machine to carry out shearing blanking, and the diameter of round steel is also different, shears large diameter round steel requirement than higher, very big shearing force is arranged, but also the stability of round steel when need to guarantee shearing, because round steel can produce vibrations when shearing, vibrations then can cause the section gradient big, circularity is relatively poor, brings difficulty to following process; Mostly existing round steel cutting machine is to adopt the driven by motor rotation, it is the rotation of driven by motor big belt pulley, the rotation of big belt pulley driven gear axle, the rotation of gear shaft driven gear, the rotation of gear driven eccentric shaft, eccentric shaft drives seated and does motion repeatedly, the motion of seated drivening rod, shear-blade is housed on the connecting rod, moves repeatedly with this and carry out the round steel shearing, the power that this cutting machine produced is less, only be applicable to the shearing of minor diameter round steel, shear large diameter round steel and not only can't reach satisfied shear effect, also can make the cutting machine serious wear, the life-span reduces.
Summary of the invention
The present invention has overcome above-mentioned the deficiencies in the prior art, and a kind of shearing great efforts are provided, and can effectively control the vibrations that round steel is produced when shearing, and improves the round steel cutting machine of round steel section flatness.
Technical scheme of the present invention is achieved in that
A kind of round steel cutting machine, comprise stationary knife, moving knife, master cylinder, stationary knife is fixed on the material mouth of cutting of cutting machine body and locates, moving knife is installed on the moving knife seat, the moving knife seat links to each other with the piston rod of master cylinder, is provided with material pressing device and material-supporting device in order to clamping round steel when shearing respectively at the charging aperture of body and discharging opening place.
As preferably, described material pressing device comprises fixed block and the cylinder body that is arranged on the charging aperture both sides, laterally be equipped with main shaft in cylinder body, vertically move in cylinder body, crosswise fixed has pressure block, the pressure block upper end is connected with cylinder, the front end of pressure block has an inclined-plane a, offer groove on main shaft, the front end of groove is an inclined-plane b who matches with inclined-plane a on the pressure block, and pressure block is plugged in the groove, the front end of main shaft is provided with binder block, and the rear end of main shaft is provided with resetting means.
As preferably, on main shaft, offer symmetrical two grooves, described pressure block is fork-shaped, has symmetrical two pushing blocks, and the front end of pushing block has inclined-plane a, and described pushing block is plugged in the groove.Pressure block has two fork-shaped pushing blocks of symmetry, promotes main shaft when pushing block moves down and travels forward, and makes the main shaft stress equalization.
As preferably, described resetting means comprises spring a, pull bar, end cap, described end cap links to each other with cylinder body, and an end of pull bar passes end cap and connects rear-end of spindle, the other end of pull bar is provided with baffle plate, and spring a is set on the pull bar, and the two ends of spring a offset with end cap, baffle plate respectively.Main shaft travels forward and carries out binder, the compression spring, and when binder finishes, when carrying out binder operation next time again, main shaft needs return, at this moment, moves on the cylinder piston rod, and spring a discharges elastic force resets main shaft.
As preferably, described material-supporting device comprises the hydraulic jack that is installed in cutting machine discharging opening place, is equiped with the retainer seat on the piston rod of hydraulic jack, on the retainer seat retainer plate is installed.Hydraulic jack drives the retainer plate motion, and retainer plate withstands on body with round steel and cuts on the medial surface of material mouth, thereby at the discharging opening place round steel is clamped, and prevents that it from producing vibrations.
Sheared length for the control round steel, guarantee that sheared length each time is identical, as preferably, discharging opening peripheral hardware at body has the Lifting Device of cutting off length in order to the control round steel, it comprises support, overarm, it is rack-mount to hang oneself from a beam, in overarm, the liftout cylinder is installed, be provided with in the end of the piston rod of liftout cylinder one link to each other with liftout cylinder control magnetic valve near switch, be arranged with a backgauge cover in the end of piston rod, in the backgauge cover, be provided with axis hole, be equipped with a feeler lever in axis hole, the head of feeler lever is exposed to outside the backgauge cover, the afterbody of feeler lever with described near switch relative and and near leaving the gap between the switch, contracting behind the sheathed promising feeler lever pressurized on feeler lever provides the spring b of screen resilience when magnetic contacts near switch, be provided with the flexible control device of control piston bar in overarm.
As preferably, both sides at support are provided with guide rail, the overarm upper end hangs on the guide rail, in support, be provided with one and drive the screw rod that overarm is slided on guide rail, described screw rod and support axial restraint, circumferentially be rotationally connected, and be arranged with a nut on screw rod, described nut is fixedlyed connected with overarm.
As preferably, described control device comprise the screw that is arranged on the liftout cylinder piston rod outer wall and in order to the piston rod of responding to described screw near switch, described piston rod is installed on the support bar near switch, described support bar is along the setting of piston rod length direction, one end of support bar is fixedlyed connected with overarm, and described piston rod connects liftout cylinder control magnetic valve near switch.
As preferably, be respectively equipped with first step, second step before and after in the axis hole of backgauge cover, and the front portion of feeler lever is provided with shaft shoulder a in axis hole, shaft shoulder a one side and first step offset, the end of shaft shoulder a opposite side and spring b offsets, and the other end and the second step of spring b offset.
Adopted the invention has the beneficial effects as follows of technique scheme:
(1), adopt hydraulic pressure as shearing power, shearing force is big, and the stable action noise is little, and shear history can not produce metal fragment, spark, has improved processing safety.
(2), efficiently solve the vibrations that produced when round steel is sheared, improved the flatness of round steel section, improved working (machining) efficiency, for following process is provided convenience.
Description of drawings
Fig. 1 is the structural representation of cutting machine of the present invention;
Fig. 2 is the structure schematic diagram of Fig. 1;
Fig. 3 is the side structure schematic diagram of Fig. 1;
Fig. 4 is the mounting structure schematic diagram of material pressing device;
Fig. 5 is the internal structure schematic diagram of material pressing device;
Fig. 6 is the working state schematic representation of material pressing device;
Fig. 7 is the structural representation of pressure block in the material pressing device;
Fig. 8 is that the A of Fig. 7 is to view;
Fig. 9 is the structural representation of main shaft in the material pressing device;
Figure 10 is that the A of Fig. 9 is to view;
Figure 11 is the structural representation of material-supporting device;
Figure 12 is that the A of Figure 11 is to view;
Figure 13 is the working state schematic representation of material-supporting device;
Figure 14 is the structural representation of Lifting Device;
Figure 15 is the B portion enlarged diagram among Figure 14;
Figure 16 is that the A of Figure 14 is to view.
The specific embodiment
The specific embodiment of the present invention is as follows:
Embodiment: a kind of round steel cutting machine, as Figure 1-3, comprise stationary knife 51, moving knife 52, master cylinder 53, stationary knife 51 is fixed on the material mouth of cutting of cutting machine body 54 and locates, moving knife 52 is installed on the moving knife seat 55, moving knife seat 55 links to each other with the piston rod of master cylinder 53, be provided with material pressing device and material-supporting device respectively in order to clamping round steel when shearing at the charging aperture of body 54 and discharging opening place, all offer the semicircle hole slot of ccontaining round steel on moving knife 52 and the stationary knife 51, and moving knife 52 and stationary knife 51 setting of staggering, round steel is sent in the semicircle hole slot of stationary knife 51 by feed appliance after, material pressing device and material-supporting device effect clamp round steel, moving knife 51 under the effect of master cylinder 53 on body 54 slippage carry out blank.
As Fig. 4, Fig. 5, shown in Figure 6, described material pressing device comprises the fixed block 49 and cylinder body 31 that is arranged on the charging aperture both sides, in cylinder body 31, laterally be equipped with main shaft 32, in cylinder body 31, vertically move, crosswise fixed has pressure block 33, be with lubricated copper sheathing 46 in main shaft 32 and cylinder body 31 junctions, so that slide in main shaft 32 front and back, pressure block 33 upper ends are connected with cylinder 38, cylinder 38 is by being bolted to cylinder body 31 upper ends, the piston rod 39 of cylinder 38 links to each other with pressure block 33 upper ends, promptly offer T-slot 40 in the upper end of pressure block 33, piston rod 39 is fastened in the T-slot 40; Thus, piston rod 39 can drive pressure block 33 and move up and down, and the front end of main shaft 32 is provided with binder block 37, and the rear end of main shaft 32 is provided with resetting means; Binder block 37 can be tight with feed collet with fixed block 49 actings in conjunction.
As Fig. 7, shown in Figure 8, described pressure block 33 is fork-shaped, have symmetrical two pushing blocks 41, the front end of pushing block 41 has inclined-plane a34, and described pushing block 41 is plugged in the groove 35, as Fig. 9, shown in Figure 10, offer symmetrical two grooves 35 on main shaft 32, the front end of groove 35 is an inclined-plane b36 who matches with inclined-plane a34 on the pressure block 33, and pushing block 41 is plugged in the groove 35, inclined-plane a34 pastes mutually with inclined-plane b36, and the inclination angle on two inclined-planes is 7 °~9 °.
Described resetting means comprises spring a42, pull bar 43, end cap 44, described end cap 44 links to each other with cylinder body 31, one end of pull bar 43 passes end cap 44 and connects main shaft 32 rear ends, and the other end of pull bar 44 is provided with baffle plate 45, and baffle plate 45 is spacing by the nut 47 that is set on pull bar 44 other ends, spring a42 is set on the pull bar 43, and the two ends of spring a42 offset with end cap 44, baffle plate 45 respectively.
During work, as shown in Figure 6, pressure block 33 moves down under the effect of cylinder 38, and inclined-plane a34 extruding inclined-plane b36 promotes main shaft to be moved ahead it to carry out material folding, when binder block 37 touches round steel 48 and round steel 48 is pressed on the fixed block 49 of charging aperture opposite side, round steel 48 is clamped, cutting machine is sheared round steel then, and after having sheared, cylinder 38 drives on the pressure block 33 and moves, spring 42 discharges elastic force resets main shaft 32, so that carry out operation next time.
As Figure 11, shown in Figure 12, described material-supporting device, comprise the hydraulic jack 71 that is installed in cutting machine discharging opening place, hydraulic jack 71 is installed on the cutting machine body 54 by bolt c79, on the piston rod 72 of hydraulic jack 71, be equiped with retainer seat 73, described retainer seat 73 is to be installed on the piston rod 72 by bolt b78, along continuous straight runs offers a T-slot 75 on retainer seat 73, in described T-slot 75, be arranged with retainer plate 74, retainer plate 74 is arranged on the middle of retainer seat 73, and the height of retainer plate 74 is less than the height of retainer seat 73.Vertically be provided with screw 76 on retainer seat 73, be provided with bolt a77 in screw 76, the lower end of bolt a77 pushes against retainer plate 74.
As shown in figure 13, during work, round steel 48 enters in the sheared edge, hydraulic jack 71 promotes piston rod 72 and outwards moves, drive retainer plate 74 and prop up round steel 48 left sides, round steel 48 right sides contact with the garden cambered surface 88 of discharging opening place body, and retainer plate 74 pushes against round steel 48 on the garden of body cambered surface 12, and then carry out next step shearing operation.
As Figure 14, shown in Figure 16, discharging opening peripheral hardware at body 54 has the Lifting Device of cutting off length in order to the control round steel, it comprises support 1, overarm 2, support 1 crosswise fixed is on cutting machine body 54, overarm 2 is installed on the support 1, bilateral symmetry at support 1 is provided with guide rail 3,2 upper ends of hanging oneself from a beam hang on the guide rail 3 by pressing plate 16, pressing plate 16 links to each other with overarm 2 by bolt d21, in support 1, be provided with a cavity 22, in cavity 22, be equipped with one and drive the screw rod 4 that overarm 2 is slided on guide rail 3, described screw rod 4 and support 1 axial restraint, circumferentially be rotationally connected, be that screw rods 4 in the cavity 22 are provided with shaft shoulder b18, on the screw rod 4 between shaft shoulder b18 and the support 1, be with bearing a19, bearing a19 both sides respectively with shaft shoulder b18, support 1 offsets; Equally, be with bearing b23 on the screw rod 4 outside cavity, outside bearing b23, be provided with locking nut 20, bearing b23 both sides offset with support 1 and locking nut 20 respectively, thus, screw rod 4 is restricted in the horizontal direction, can not move axially, be arranged with a square nut 11 on screw rod 4, described nut 11 is fixedlyed connected by bolt e24 with overarm 2.In screw rod 4 ends handwheel can be set, rotating screw bolt 4 can make nut 11 take place circumferentially to rotate, move axially, and then driving overarm 2 moves forward and backward.
In overarm 2, liftout cylinder 5 is installed, be provided with in the end of the piston rod 6 of liftout cylinder 5 one link to each other with liftout cylinder control magnetic valve near switch 7, be arranged with backgauge cover 8 in the end of liftout cylinder piston rod 6, in backgauge cover 8, be provided with axis hole, in axis hole, be equipped with a feeler lever 9, the head of feeler lever 9 is exposed to outside the backgauge cover 8, the afterbody of feeler lever 9 with described near switch 7 relative and and near leaving the gap between the switch 7, on feeler lever 9, contract behind sheathed promising feeler lever 9 pressurizeds spring of screen resilience b10 is provided when touching near switch 7, as shown in figure 15, be respectively equipped with first step before and after promptly in the axis hole of backgauge cover 8, second step, and the front portion of feeler lever 9 is provided with shaft shoulder a15 in axis hole, shaft shoulder a15 one side and first step offset, the end of shaft shoulder a15 opposite side and spring b10 offsets, the other end and the second step of spring b10 offset, and spring b10 is limited in the axis hole, also are provided with the flexible control device of piston rod 6 of control liftout cylinder on 2 in overarm.
Described control device comprise the screw that is arranged on liftout cylinder piston rod 6 outer walls 12 and in order to the piston rod of responding to described screw 12 near switch 13, described piston rod is installed on the support bar 14 near switch 13, described support bar 14 is along piston rod 6 length direction settings, one end of support bar 14 is fixedlyed connected with overarm 2, and described piston rod connects liftout cylinder control magnetic valve near switch 13.
The course of work of Lifting Device is: the cutting machine feed appliance is sent round steel into cutting of cutting machine and is expected mouth, and continue to move ahead, when round steel touches feeler lever, the feeler lever retraction touches near switch, near switch liftout cylinder control magnetic valve is sent control signal, control liftout cylinder intake, the liftout cylinder piston rod outwards advances capable pusher towards cutting a material mouthful direction, and round steel is pushed back, when screw passes through piston rod near switch, piston rod arrives screw near inductive switching, and sends control signal and give liftout cylinder control magnetic valve, and control liftout cylinder stops air inlet, and control liftout cylinder carries out exhaust, piston rod retracts to initial position, and cutting machine cuts off operation, and the distance between round steel end face and the moving knife is the round steel shearing length at this moment, after the cut-out, feed appliance continues feeding, repeats above-mentioned action, goes round and begins again; Distance between adjustment screw and the liftout cylinder piston rod can be adjusted the sheared length of round steel, and in addition, the adjusting of shearing length can also be carried out faster and more convenient operation by rotating screw bolt.