CN101852001A - Reinforced multilayer composite floor and manufacturing method thereof - Google Patents

Reinforced multilayer composite floor and manufacturing method thereof Download PDF

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CN101852001A
CN101852001A CN 201010212537 CN201010212537A CN101852001A CN 101852001 A CN101852001 A CN 101852001A CN 201010212537 CN201010212537 CN 201010212537 CN 201010212537 A CN201010212537 A CN 201010212537A CN 101852001 A CN101852001 A CN 101852001A
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layer
composite floor
reinforced
wear
multilayer composite
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刘德芬
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Dongguan Senshiji Wood Industry Co ltd
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Dongguan Senshiji Wood Industry Co ltd
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Abstract

The invention relates to the technical field of wood floors, in particular to a reinforced multilayer composite floor which comprises a wear-resistant layer, an impregnated paper layer, a thermosetting resin layer and a multilayer composite floor base material. The manufacturing method comprises the following process steps: A. carrying out hot pressing on the wear-resistant layer, the impregnated paper layer and the thermosetting resin layer at 168-208 ℃ to obtain a mixed layer, wherein the pressure of the hot pressing is 0.45-0.8 MPa; B. keeping the temperature of the mixed layer obtained in the step A at 10-38 ℃, and carrying out cold pressing on the lower surface of the mixed layer and the upper surface of the multilayer composite floor base material to obtain a reinforced composite board blank; C. and C, carrying out grooving treatment on the blank of the reinforced multilayer composite floor obtained in the step B to obtain the reinforced multilayer composite floor. The invention is energy-saving and environment-friendly, greatly improves the strength, corrosion resistance, moth resistance, moisture resistance and flame retardance of the reinforced multilayer composite floor, and has stronger practicability.

Description

A kind of reinforced multi-layer composite floor and preparation method thereof
Technical field
The present invention relates to the wood floors technical field, refer in particular to a kind of reinforced multi-layer composite floor and preparation method thereof.
Background technology
Advantages such as wood floors have the intensity height, and heat insulation performance is good are widely used in the interior decoration.Yet wood floors meet water make moist can cause being out of shape, rotten or meet with the problem of damaging by worms.These problems are not well solved all the time.Be that wooden floor will consume a large amount of natural resources simultaneously, had a strong impact on the ecological homeostasis of natural environment, the mutual survival environment that infringement is human.Though solid wooden compound floor can reduce the felling quantity to natural forest, energy consumption is higher in its manufacturing process, and can produce a large amount of waste materials, waste water or waste gas, and natural environment is produced serious negative effect.
In order to solve this type of problem, constantly raw material are easy to get people, the simple composite floor board of production technology seeking.Chinese patent application document publication number CN1325791A discloses a kind of compound and composite floor board, and opening surface layer is common wood.Its bottom is a bamboo plywood.This type of composite floor board has intensity height, humidity, anticorrosive, anti-insect and on-deformable advantage.But, the manufacturing process complexity of this composite floor board, cost is higher.Chinese patent application document publication number CN2541549Y discloses a kind of composite floor board, and its bottom is a plastic plate, has added one deck lignum cinnamomi camphorae plate at the bottom upper surface, can prevent to damage by worms, but be used more widely because of higher being difficult to of its cost.In addition, the wear-resisting effect of all not preventing fires of above-mentioned composite floor board, use a period of time after, the wearing and tearing of above-mentioned composite floor board are more serious, shortened the application life on such floor greatly; Suffer from if run into fire, such composite floor board might promote the expansion that fire is suffered from, and has certain potential safety hazard.
Summary of the invention
The technical problem to be solved in the present invention provides a kind of reinforced multi-layer composite floor, and this reinforced multi-layer composite floor is intensity height, anticorrosive, anti-insect, not yielding not only, goes back humidity, fire-retardant, can prevent the expansion that fire is suffered from effectively.
The technical problem to be solved in the present invention provides a kind of preparation method of lower-cost reinforced multi-layer composite floor, and this preparation method operation is simple, manufacture difficulty is lower.
In order to solve the problems of the technologies described above, the present invention adopts following technical scheme: a kind of reinforced multi-layer composite floor, comprise wearing layer, dipping ply of paper and multi-layer composite floor base material, described reinforced multi-layer composite floor also comprises thermoset resin layer, and described reinforced multi-layer composite floor is followed successively by wearing layer, dipping ply of paper, thermoset resin layer and multi-layer composite floor base material from upper epidermis to following top layer.
Wherein, the manufacturing materials of described thermoset resin layer is phenolic resins, Lauxite, melamine resin, epoxy resin, unsaturated polyester resin, polyurethane or polyimides.
Wherein, the manufacturing materials of described wearing layer is alundum (Al or the wear-resisting fat that contains high-abrasive material at least.
Wherein, the raw material of described multi-layer composite floor base material are that speed is given birth to class timber.
Further, the living class timber of described speed is that quick growth poplar wood material, speed are given birth to the Eucalyptus material or speed is given birth to the willow material.
Wherein, the side of described reinforced multi-layer composite floor is provided with groove and tenon, and the groove and the tenon of adjacent reinforced multi-layer composite floor splice mutually.
Wherein, the root of described tenon offers the glue groove.
A kind of preparation method of reinforced multi-layer composite floor comprises following process steps: A, wearing layer, dipping ply of paper and thermoset resin layer are carried out 168 ℃~208 ℃ hot pressings, obtain mixed layer; Wherein, the dipping ply of paper is between wearing layer and thermoset resin layer, and the pressure of hot pressing is 0.45Mpa~0.8Mpa; The temperature of B, maintenance steps A gained mixed layer is in 10 ℃~38 ℃, and the soffit of this mixed layer and the upper surface of multi-layer composite floor base material is carried out cold pressing, the composite plate that strengthened blank; C, will be by the processing of slotting of step B gained reinforced multi-layer composite floor blank, multi-layer composite floor is strengthened.
Wherein, the manufacturing materials of described thermoset resin layer is phenolic resins, Lauxite, melamine resin, epoxy resin, unsaturated polyester resin, polyurethane or polyimides; The manufacturing materials of described wearing layer is alundum (Al or the wear-resisting fat that contains high-abrasive material at least; The raw material of described multi-layer composite floor base material are that speed is given birth to class timber.
Wherein, the living class timber of described speed is that quick growth poplar wood material, speed are given birth to the Eucalyptus material or speed is given birth to the willow material.
Beneficial effect of the present invention is: the invention provides a kind of reinforced multi-layer composite floor, comprise wearing layer, dipping ply of paper and multi-layer composite floor base material, described reinforced multi-layer composite floor also comprises thermoset resin layer, and described reinforced multi-layer composite floor is followed successively by wearing layer, dipping ply of paper, thermoset resin layer and multi-layer composite floor base material from upper epidermis to following top layer.Reinforced multi-layer composite floor of the present invention adopts the multi-layer composite floor base material as basic material, greatly reduces its raw-material cost; Thermosetting resin is after curing, because intermolecular cross-linking, form net structure, therefore rigidity is big, hardness is high, heatproof is high, nonflammable, product size good stability, with wearing layer, dipping ply of paper, thermoset resin layer and multi-layer composite floor base material hot pressing, intensity, corrosion resistance, the anti-insect of described reinforced multi-layer composite floor have not only been improved, its humidity and anti-flammability have also been improved greatly, can effectively reduce and be out of shape after the humidity of described reinforced multi-layer composite floor and prevent the expansion that fire is suffered from, practicality is stronger.
Further, the present invention also provides a kind of preparation method of reinforced multi-layer composite floor, comprises following process steps: A, wearing layer, dipping ply of paper and thermoset resin layer are carried out 168 ℃~208 ℃ hot pressings, obtain mixed layer; Wherein, the dipping ply of paper is between wearing layer and thermoset resin layer, and the pressure of hot pressing is 0.45Mpa~0.8Mpa; The temperature of B, maintenance steps A gained mixed layer is in 10 ℃~38 ℃, and the soffit of this mixed layer and the upper surface of multi-layer composite floor base material is carried out cold pressing, the composite plate that strengthened blank; C, will be by the processing of slotting of step B gained reinforced multi-layer composite floor blank, multi-layer composite floor is strengthened.This preparation method operation is simple, manufacture difficulty is lower, and adopts the production process of cold pressing in the B step, thereby has reduced the cost of production of described reinforced multi-layer composite floor, and is practical.
Description of drawings
Fig. 1 is the section structure schematic diagram of reinforced multi-layer composite floor of the present invention.
Reference numeral.
1---wearing layer 2---dipping ply of paper
3---thermoset resin layer 4---multi-layer composite floor base material
5---groove 6---tenon
7---the glue groove.
The specific embodiment
For the ease of those skilled in the art's understanding, the present invention is further illustrated below in conjunction with embodiment and accompanying drawing, and the content that embodiment is mentioned not is a limitation of the invention.
As shown in Figure 1, a kind of reinforced multi-layer composite floor, comprise wearing layer 1, dipping ply of paper 2 and multi-layer composite floor base material 4, described reinforced multi-layer composite floor also comprises thermoset resin layer 3, and described reinforced multi-layer composite floor is followed successively by wearing layer 1, dipping ply of paper 2, thermoset resin layer 3 and multi-layer composite floor base material 4 from upper epidermis to following top layer.Reinforced multi-layer composite floor of the present invention adopts multi-layer composite floor base material 4 as basic material, greatly reduces its raw-material cost; Thermosetting resin is after curing, because intermolecular cross-linking, form net structure, therefore rigidity is big, hardness is high, heatproof is high, nonflammable, product size good stability, with wearing layer 1, dipping ply of paper 2, thermoset resin layer 3 and multi-layer composite floor base material 4 hot pressings, intensity, corrosion resistance, the anti-insect of described reinforced multi-layer composite floor have not only been improved, its humidity and anti-flammability have also been improved greatly, can effectively reduce and be out of shape after the humidity of described reinforced multi-layer composite floor and prevent the expansion that fire is suffered from, practicality is stronger.
The manufacturing materials of the described thermoset resin layer 3 of present embodiment is phenolic resins, Lauxite, melamine resin, epoxy resin, unsaturated polyester resin, polyurethane or polyimides.Can change the concrete material of described thermoset resin layer 3 according to the market supply situation, not influence the performance of the final finished of described reinforced multi-layer composite floor, preferred embodiment be that described thermoset resin layer 3 is melamine resin.
The manufacturing materials of the described wearing layer 1 of present embodiment is an alundum (Al, alundum (Al is dense, in air, be difficult for being corroded, adopt alundum (Al as the main material of wearing layer 1 abrasion resistance and corrosion resistance with the described reinforced multi-layer composite floor of further raising, prolong its application life, remove alundum (Al, can also use other material, as containing the wear-resisting fat of high-abrasive material at least.
The raw material of the described multi-layer composite floor base material 4 of present embodiment are that speed is given birth to class timber.Concrete, it is that quick growth poplar wood material, speed are given birth to the Eucalyptus material or speed is given birth to the willow material that described speed is given birth to class timber.The growth fraction of giving birth to the class plant owing to speed is very fast, can regrow faster after the felling, and cost is lower, and the living class timber of employing speed has reduced the destruction to natural environment greatly, has reduced raw-material cost, and economic serviceability and cost performance are higher.
The side of the described reinforced multi-layer composite floor of present embodiment is provided with groove 5 and tenon 6, and the groove 5 of adjacent reinforced multi-layer composite floor and tenon 6 splice mutually, so that the splicing of described reinforced multi-layer composite floor is laid.
The root of the described tenon 6 of present embodiment offers glue groove 7, when laying described reinforced multi-layer composite floor, glue need be applied in the junction of groove 5 and tenon 6, being provided with of glue groove 7 is beneficial to glue and flows along glue groove 7, to strengthen the layout uniformity of glue.
Embodiment one.
A kind of preparation method of reinforced multi-layer composite floor comprises following process steps: A, wearing layer 1, dipping ply of paper 2 and thermoset resin layer 3 are carried out 168 ℃ of hot pressings, obtain mixed layer; Wherein, dipping ply of paper 2 is between wearing layer 1 and thermoset resin layer 3, and the pressure of hot pressing is 0.8Mpa; The temperature of B, maintenance steps A gained mixed layer is in 10 ℃, and the soffit of this mixed layer and the upper surface of multi-layer composite floor base material 4 is carried out cold pressing, the composite plate that strengthened blank; C, will be by the processing of slotting of step B gained reinforced multi-layer composite floor blank, multi-layer composite floor is strengthened.This preparation method operation is simple, manufacture difficulty is lower, and adopts the production process of cold pressing in the B step, thereby has reduced the cost of production of described reinforced multi-layer composite floor, and is practical.
The manufacturing materials of the described thermoset resin layer 3 of present embodiment one is a melamine resin; The manufacturing materials of described wearing layer 1 is an alundum (Al; The raw material of described multi-layer composite floor base material 4 are that speed is given birth to class timber.
It is that quick growth poplar wood material, speed are given birth to the Eucalyptus material or speed is given birth to the willow material that the described speed of present embodiment one is given birth to class timber.
Embodiment two.
A kind of preparation method of reinforced multi-layer composite floor comprises following process steps: A, wearing layer 1, dipping ply of paper 2 and thermoset resin layer 3 are carried out 208 ℃ of hot pressings, obtain mixed layer; Wherein, dipping ply of paper 2 is between wearing layer 1 and thermoset resin layer 3, and the pressure of hot pressing is 0.45Mpa; The temperature of B, maintenance steps A gained mixed layer is in 38 ℃, and the soffit of this mixed layer and the upper surface of multi-layer composite floor base material 4 is carried out cold pressing, the composite plate that strengthened blank; C, will be by the processing of slotting of step B gained reinforced multi-layer composite floor blank, multi-layer composite floor is strengthened.
The manufacturing materials of the described thermoset resin layer 3 of present embodiment two is a phenolic resins; The manufacturing materials of described wearing layer 1 for or contain the wear-resisting fat of high-abrasive material at least; The raw material of described multi-layer composite floor base material 4 are that speed is given birth to class timber.
It is that quick growth poplar wood material, speed are given birth to the Eucalyptus material or speed is given birth to the willow material that the described speed of present embodiment two is given birth to class timber.
Embodiment three.
A kind of preparation method of reinforced multi-layer composite floor comprises following process steps: A, wearing layer 1, dipping ply of paper 2 and thermoset resin layer 3 are carried out 180 ℃ of hot pressings, obtain mixed layer; Wherein, dipping ply of paper 2 is between wearing layer 1 and thermoset resin layer 3, and the pressure of hot pressing is 0.5Mpa; The temperature of B, maintenance steps A gained mixed layer is in 20 ℃, and the soffit of this mixed layer and the upper surface of multi-layer composite floor base material 4 is carried out cold pressing, the composite plate that strengthened blank; C, will be by the processing of slotting of step B gained reinforced multi-layer composite floor blank, multi-layer composite floor is strengthened.
The manufacturing materials of the described thermoset resin layer 3 of present embodiment three is a unsaturated polyester resin; The manufacturing materials of described wearing layer 1 is an alundum (Al; The raw material of described multi-layer composite floor base material 4 are that speed is given birth to class timber.
It is that quick growth poplar wood material, speed are given birth to the Eucalyptus material or speed is given birth to the willow material that the described speed of present embodiment three is given birth to class timber.
The foregoing description is three kinds in the preferable implementation of the present invention, and in addition, the present invention can also realize that any without departing from the inventive concept of the premise conspicuous replacement is all within protection scope of the present invention by alternate manner.

Claims (10)

1.一种强化多层复合地板,包括耐磨层(1)、浸渍纸层(2)和多层复合地板基材(4),其特征在于:所述强化多层复合地板还包括热固性树脂层(3),所述强化多层复合地板从上表层到下表层依次为耐磨层(1)、浸渍纸层(2)、热固性树脂层(3)和多层复合地板基材(4)。1. A reinforced multilayer composite floor, comprising a wear-resistant layer (1), an impregnated paper layer (2) and a multilayer composite floor substrate (4), characterized in that: the reinforced multilayer composite floor also includes a thermosetting resin Layer (3), the reinforced multi-layer composite floor is a wear-resistant layer (1), an impregnated paper layer (2), a thermosetting resin layer (3) and a multi-layer composite floor substrate (4) from the upper surface layer to the lower surface layer . 2.根据权利要求1所述的强化多层复合地板,其特征在于:所述热固性树脂层(3)的制作材料为酚醛树脂、脲醛树脂、三聚氰胺甲醛树脂、环氧树脂、不饱和聚酯树脂、聚氨酯或聚酰亚胺。2. The reinforced multi-layer composite floor according to claim 1, characterized in that: the thermosetting resin layer (3) is made of phenolic resin, urea-formaldehyde resin, melamine-formaldehyde resin, epoxy resin, unsaturated polyester resin , polyurethane or polyimide. 3.根据权利要求1所述的强化多层复合地板,其特征在于:所述耐磨层(1)的制作材料为三氧化二铝或至少含有耐磨材料的耐磨脂。3. The reinforced multi-layer composite floor according to claim 1, characterized in that: the wear-resistant layer (1) is made of aluminum oxide or wear-resistant grease containing at least wear-resistant materials. 4.根据权利要求1所述的强化多层复合地板,其特征在于:所述多层复合地板基材(4)的原材料为速生类木材。4. The reinforced multilayer composite floor according to claim 1, characterized in that: the raw material of the multilayer composite floor substrate (4) is fast-growing wood. 5.根据权利要求4所述的强化多层复合地板,其特征在于:所述速生类木材为速生杨木材、速生桉木材或速生柳木材。5. The reinforced multi-layer composite floor according to claim 4, characterized in that: the fast-growing wood is fast-growing poplar wood, fast-growing eucalyptus wood or fast-growing willow wood. 6.根据权利要求1所述的强化多层复合地板,其特征在于:所述强化多层复合地板的侧面设置有凹槽(5)和凸榫(6),相邻的强化多层复合地板通过凹槽(5)和凸榫(6)相互拼接。6. The reinforced multilayer composite floor according to claim 1, characterized in that grooves (5) and tenons (6) are provided on the side of the reinforced multilayer composite floor, and adjacent reinforced multilayer composite floors Jointed with each other through groove (5) and tenon (6). 7.根据权利要求6所述的强化多层复合地板,其特征在于:所述凸榫(6)的根部开设有胶槽(7)。7. The reinforced multi-layer composite floor according to claim 6, characterized in that: a glue groove (7) is opened at the root of the tenon (6). 8.一种强化多层复合地板的制作方法,包括下列工艺步骤:8. A method for making reinforced multilayer composite flooring, comprising the following process steps: A、将耐磨层(1)、浸渍纸层(2)和热固性树脂层(3)进行168℃~208℃热压合,得到混合层;其中,浸渍纸层(2)位于耐磨层(1)和热固性树脂层(3)的之间,热压合的压力为0.45Mpa~0.8Mpa;B、保持步骤A所得混合层的温度处于10℃~38℃,并将该混合层的下表面与多层复合地板基材(4)的上表面进行冷压合,得到强化复合板坯料;C、将由步骤B所得强化多层复合地板坯料进行开槽处理,得到强化多层复合地板。A. Heat-press the wear-resistant layer (1), impregnated paper layer (2) and thermosetting resin layer (3) at 168°C to 208°C to obtain a mixed layer; wherein, the impregnated paper layer (2) is located on the wear-resistant layer ( 1) Between the thermosetting resin layer (3), the pressure of thermocompression is 0.45Mpa~0.8Mpa; B. Keep the temperature of the mixed layer obtained in step A at 10℃~38℃, and put the lower surface of the mixed layer Cold pressing with the upper surface of the multi-layer composite floor base material (4) to obtain a reinforced composite floor blank; C. Grooving the reinforced multi-layer composite floor blank obtained in step B to obtain a reinforced multi-layer composite floor. 9.根据权利要求8所述的强化多层复合地板的制作方法,其特征在于;所述热固性树脂层(3)的制作材料为酚醛树脂、脲醛树脂、三聚氰胺甲醛树脂、环氧树脂、不饱和聚酯树脂、聚氨酯或聚酰亚胺;所述耐磨层(1)的制作材料为三氧化二铝或至少含有耐磨材料的耐磨脂;所述多层复合地板基材(4)的原材料为速生类木材。9. The method for making a reinforced multi-layer composite floor according to claim 8, characterized in that the thermosetting resin layer (3) is made of phenolic resin, urea-formaldehyde resin, melamine-formaldehyde resin, epoxy resin, unsaturated polyester resin, polyurethane or polyimide; the wear-resistant layer (1) is made of aluminum oxide or wear-resistant grease containing at least wear-resistant materials; the multi-layer composite floor substrate (4) The raw material is fast-growing wood. 10.根据权利要求9所述的强化多层复合地板的制作方法,其特征在于:所述速生类木材为速生杨木材、速生桉木材或速生柳木材。10. The method for making a reinforced multi-layer composite floor according to claim 9, characterized in that: the fast-growing wood is fast-growing poplar wood, fast-growing eucalyptus wood or fast-growing willow wood.
CN 201010212537 2010-06-29 2010-06-29 Reinforced multilayer composite floor and manufacturing method thereof Pending CN101852001A (en)

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Cited By (8)

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Publication number Priority date Publication date Assignee Title
CN102296780A (en) * 2011-05-30 2011-12-28 冷涛 Die-pressed reinforced ultra-raw wood floor
CN102758518A (en) * 2012-07-11 2012-10-31 宜兴狮王木业有限公司 High-wear-resistant wood-plastic composite floor and preparation method thereof
CN103132674A (en) * 2011-11-22 2013-06-05 无锡市博大竹木业有限公司 Heavy bamboo composite floor
CN104074340A (en) * 2014-07-08 2014-10-01 惠东伟康橡塑制品有限公司 Environment-friendly PVC-free plastic cement floor and preparing method of environment-friendly PVC-free plastic cement floor
CN104295069A (en) * 2014-05-08 2015-01-21 张学坤 Adhesive type spliced rubber sport floor
CN108972815A (en) * 2018-08-04 2018-12-11 滁州晶田新型装饰材料有限公司 A kind of Wear-resistant corrosion-resistant WPC floor producing technology
CN112409792A (en) * 2020-11-25 2021-02-26 菏泽恒天然窗饰材料科技股份有限公司 Plastic resin modified material and processing and manufacturing method thereof
CN118306096A (en) * 2024-05-10 2024-07-09 上海巨原新材料科技有限公司 Preparation method of high-corrosion-resistance wear-resistant composite floor

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CN101660340A (en) * 2009-09-18 2010-03-03 麦道地板(苏州)有限公司 Waterproof multilayer solid wood floor
CN101713246A (en) * 2008-10-06 2010-05-26 东莞富尔玛木业科技有限公司 Dipped paper mould pressing wood flooring block

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JP3528466B2 (en) * 1996-10-16 2004-05-17 ダイソー株式会社 Laminated body with excellent heat resistance and wear resistance
CN201111530Y (en) * 2007-07-30 2008-09-10 麦道地板(苏州)有限公司 Waterproof multilayer solid wood floor
CN101713246A (en) * 2008-10-06 2010-05-26 东莞富尔玛木业科技有限公司 Dipped paper mould pressing wood flooring block
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Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102296780A (en) * 2011-05-30 2011-12-28 冷涛 Die-pressed reinforced ultra-raw wood floor
CN103132674A (en) * 2011-11-22 2013-06-05 无锡市博大竹木业有限公司 Heavy bamboo composite floor
CN102758518A (en) * 2012-07-11 2012-10-31 宜兴狮王木业有限公司 High-wear-resistant wood-plastic composite floor and preparation method thereof
CN104295069A (en) * 2014-05-08 2015-01-21 张学坤 Adhesive type spliced rubber sport floor
CN104074340A (en) * 2014-07-08 2014-10-01 惠东伟康橡塑制品有限公司 Environment-friendly PVC-free plastic cement floor and preparing method of environment-friendly PVC-free plastic cement floor
CN108972815A (en) * 2018-08-04 2018-12-11 滁州晶田新型装饰材料有限公司 A kind of Wear-resistant corrosion-resistant WPC floor producing technology
CN112409792A (en) * 2020-11-25 2021-02-26 菏泽恒天然窗饰材料科技股份有限公司 Plastic resin modified material and processing and manufacturing method thereof
CN118306096A (en) * 2024-05-10 2024-07-09 上海巨原新材料科技有限公司 Preparation method of high-corrosion-resistance wear-resistant composite floor
CN118306096B (en) * 2024-05-10 2024-10-08 上海巨原新材料科技有限公司 Preparation method of high-corrosion-resistance wear-resistant composite floor

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