CN101852001A - Reinforced multi-layer composite floor and manufacturing method thereof - Google Patents

Reinforced multi-layer composite floor and manufacturing method thereof Download PDF

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CN101852001A
CN101852001A CN 201010212537 CN201010212537A CN101852001A CN 101852001 A CN101852001 A CN 101852001A CN 201010212537 CN201010212537 CN 201010212537 CN 201010212537 A CN201010212537 A CN 201010212537A CN 101852001 A CN101852001 A CN 101852001A
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layer
floor
reinforced
multi
wear
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CN 201010212537
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刘德芬
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东莞市森世纪木业有限公司
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Publication of CN101852001A publication Critical patent/CN101852001A/en

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Abstract

The invention relates to the technical field of wood floors, in particular to a reinforced multi-layer composite floor, which comprises a wear-resistant layer, a dipped paper layer, a thermosetting resin layer and a multi-layer composite floor substrate. A method for manufacturing the floor comprises the following technical steps of: A, thermally compressing the wear-resistant layer, the dipped paper layer and the thermosetting resin layer at the temperature of between 168 and 208 DEG C and under the pressure of between 0.45 and 0.8 MPa to obtain a mixed layer; B, keeping the temperature of the mixed layer obtained by the step A between 10 and 38 DEG C and performing cold pressing on the lower surface of the mixed layer and the upper surface of the multi-layer composite floor to obtain a reinforced composite floor blank; and C, grooving the reinforced multi-layer composite floor blank obtained by the step B to obtain the reinforced multi-layer composite floor. The reinforced multi-layer composite floor has the advantages of energy conservation, environment friendliness, greatly enhanced intensity, corrosion resistance, worm damage resistance, dampness resistance, flame resistance and high practicability.

Description

一种强化多层复合地板及其制作方法 A multi-layer composite floor strengthen its production method

技术领域 FIELD

[0001] 本发明涉及木质地板技术领域,尤其是指一种强化多层复合地板及其制作方法。 [0001] The present invention relates to a wooden floor technical field, particularly to a method for manufacturing a multilayer composite floor and reinforced. 背景技术 Background technique

[0002] 木质地板具有强度高,隔热隔音性能好等优点,广泛地用于室内装饰中。 [0002] The wood flooring has high strength, good heat insulation properties, it is widely used in interior decoration. 然而木质地板遇水受潮会导致变形、腐朽或遭遇虫蛀的问题。 However, wooden floors damp with water can cause deformation, rot or suffer infestation problem. 这些问题始终没有得到很好的解决。 The problem has not been solved. 同时是实木地板要消耗大量的自然资源,严重影响了自然环境的生态平衡,损害人类的共同生存环境。 Solid wood flooring is also consumes a lot of natural resources, has seriously affected the ecological balance of the natural environment, damage to the common living environment of mankind. 实木复合地板虽然可以减少对天然森林的砍伐数量,但在其生产过程中能耗较高,而且会产生大量的废料、废水或废气,对自然环境产生严重的负面影响。 Although the parquet can reduce the number of felling natural forests, but higher energy consumption in its production process, and will generate a lot of waste, waste water or waste gas, have a serious negative impact on the natural environment.

[0003] 为了解决此类问题,人们不断在探求原材料易得、生产工艺简单的复合地板。 [0003] In order to solve such problems, people are constantly in search of raw materials readily available, simple production process flooring. 中国专利申请文献公开号CN1325791A公开了一种复合及复合地板,启面层为普通木材。 Chinese Patent Application Publication No. open CN1325791A discloses a composite and laminate flooring, Kai surface layer of ordinary wood. 其底层为竹胶合板。 The underlying bamboo plywood. 此类复合地板具有强度高、耐潮湿、抗腐蚀、抗虫蛀和不易变形的优点。 Such flooring has high strength, moisture resistance, the advantages of corrosion resistance, insect and easily deformed. 但是, 该复合地板的制造工艺复杂,成本较高。 However, the manufacturing process of the composite floor complex and costly. 中国专利申请文献公开号CN2541549Y公开了一种复合地板,其底层为塑料板,在底层上表面加了一层香樟木板,可以防止虫蛀,但因其造价比较高昂而难以被推广使用。 Chinese Patent Application Publication No. CN2541549Y document discloses a composite floor, the underlying plastic sheet, on the bottom surface of the heating layer camphor wood plate, it can be prevented from insects, but because of their cost is relatively expensive and difficult to be widely used. 此外,上述复合地板都没有防火耐磨作用,使用一段时间后, 上述复合地板的磨损比较严重,大大缩短了该类地板的使用寿命;若遇到火患,该类复合地板有可能促进火患的扩大,存在一定的安全隐患。 In addition, the composite floor fire did not wear the role, after a period of use, the composite flooring wear more serious, greatly shorten the life of such floor; if encountered fires, kind of flooring is likely to promote fires expansion, there is a certain security risk.

发明内容 SUMMARY

[0004] 本发明要解决的技术问题是提供一种强化多层复合地板,该强化多层复合地板不仅强度高、抗腐蚀、抗虫蛀、不易变形,还耐潮湿、阻燃,能有效地防止火患的扩大。 [0004] The present invention is to solve the technical problem of providing a multi-layer composite reinforced floor, the floor is not only reinforced multilayer composite high strength, corrosion resistance, insect, easily deformed, but also moisture resistant, flame retardant, can be effectively prevent the spread of fires.

[0005] 本发明要解决的技术问题是提供一种成本较低的强化多层复合地板的制作方法, 该制作方法工序简单、制作难度较低。 [0005] The present invention is to solve the technical problem of providing a low-cost multi-layer composite reinforced floor manufacturing method, the step of manufacturing method is simple, low production difficult.

[0006] 为了解决上述技术问题,本发明采用如下技术方案:一种强化多层复合地板,包括耐磨层、浸渍纸层和多层复合地板基材,所述强化多层复合地板还包括热固性树脂层,所述强化多层复合地板从上表层到下表层依次为耐磨层、浸渍纸层、热固性树脂层和多层复合地板基材。 [0006] To solve the above problems, the present invention adopts the following technical solutions: A multilayer composite reinforced floor, comprising a wear layer, impregnated paper layer and multi-layer composite material on the floor, the floor further comprises a multi-layer composite reinforced thermoset a resin layer, the reinforced multilayer flooring surface from the upper surface to the lower order of the wear layer, impregnated paper layer, a thermosetting resin layer and multi-layer composite material on the floor.

[0007] 其中,所述热固性树脂层的制作材料为酚醛树脂、脲醛树脂、三聚氰胺甲醛树脂、 环氧树脂、不饱和聚酯树脂、聚氨酯或聚酰亚胺。 [0007] wherein the thermosetting resin layer of the produced material is a phenolic resin, urea resin, melamine resin, epoxy resin, unsaturated polyester resin, a polyurethane or a polyimide.

[0008] 其中,所述耐磨层的制作材料为三氧化二铝或至少含有耐磨材料的耐磨脂。 [0008] wherein the wear resistant material layer is made of aluminum oxide or wear resistant materials comprising at least fat.

[0009] 其中,所述多层复合地板基材的原材料为速生类木材。 [0009] wherein, said multi-layer composite material on the floor of the fast-growing raw materials for wood-based.

[0010] 进一步,所述速生类木材为速生杨木材、速生桉木材或速生柳木材。 [0010] Further, the fast-growing wood-based wood as poplar, eucalyptus trees or fast-growing wood willow wood.

[0011] 其中,所述强化多层复合地板的侧面设置有凹槽和凸榫,相邻的强化多层复合地板的凹槽和凸榫相互拼接。 [0011] wherein the reinforcing multilayer laminate flooring is provided with grooves and side tenon, reinforced multi-layer composite floor adjacent grooves and each tenon splicing.

[0012] 其中,所述凸榫的根部开设有胶槽。 [0012] wherein said tongue defines a root plastic tank.

[0013] 一种强化多层复合地板的制作方法,包括下列工艺步骤:A、将耐磨层、浸渍纸层和热固性树脂层进行168°C〜208°C热压合,得到混合层;其中,浸渍纸层位于耐磨层和热固性树脂层的之间,热压合的压力为0. 45Mpa〜0. 8Mpa ;B、保持步骤A所得混合层的温度处于10°C〜38°C,并将该混合层的下表面与多层复合地板基材的上表面进行冷压合,得到强化复合板坯料;C、将由步骤B所得强化多层复合地板坯料进行开槽处理,得到强化多层复合地板。 [0013] A method of making a multilayer composite reinforced floor, comprising the following process steps: A, a wear layer, a thermosetting resin impregnated paper layer and a layer 168 ° C~208 ° C thermocompression bonding, to give the mixed layer; wherein , impregnated paper layer and a wear layer located between the thermosetting resin layer, thermocompression bonding pressure is 0. 45Mpa~0 8Mpa;. B, maintaining the temperature of the resulting mixture of step a layer is 10 ° C~38 ° C, and the upper surface of the lower surface of the mixed layer and multi-layer composite material on the floor is cold pressing, to obtain reinforced composite sheet blanks; C resulting, from step B reinforced multi-layer composite floor blank slotting process, to obtain a multilayer composite reinforced floor.

[0014] 其中,所述热固性树脂层的制作材料为酚醛树脂、脲醛树脂、三聚氰胺甲醛树脂、 环氧树脂、不饱和聚酯树脂、聚氨酯或聚酰亚胺;所述耐磨层的制作材料为三氧化二铝或至少含有耐磨材料的耐磨脂;所述多层复合地板基材的原材料为速生类木材。 [0014] wherein the thermosetting resin layer forming material is a phenolic resin, urea resin, melamine resin, epoxy resin, unsaturated polyester resin, a polyurethane or a polyimide; building material of the wear layer aluminum oxide or abrasion wear resistant material comprising at least fat; multi-layer composite material on the floor of the fast-growing raw materials for wood-based.

[0015] 其中,所述速生类木材为速生杨木材、速生桉木材或速生柳木材。 [0015] wherein, the fast-growing wood-based poplar wood, eucalyptus wood, or fast-growing fast-growing wood willow.

[0016] 本发明的有益效果在于:本发明提供了一种强化多层复合地板,包括耐磨层、浸渍纸层和多层复合地板基材,所述强化多层复合地板还包括热固性树脂层,所述强化多层复合地板从上表层到下表层依次为耐磨层、浸渍纸层、热固性树脂层和多层复合地板基材。 [0016] Advantageous effects of the present invention: The present invention provides a thermosetting resin reinforced multilayer composite layer of one floor, comprising a wear layer, impregnated paper layer and multi-layer composite material on the floor, the floor further comprises a multi-layer composite reinforced the reinforced multi-layer composite floor from the upper surface to the lower surface of the wear layer sequentially impregnated paper layer, the thermosetting resin layer and multi-layer composite material on the floor. 本发明所述强化多层复合地板采用多层复合地板基材作为基础材料,大大降低了其原材料的成本;热固性树脂在固化后,由于分子间交联,形成网状结构,因此刚性大、硬度高、耐温高、 不易燃、制品尺寸稳定性好,将耐磨层、浸渍纸层、热固性树脂层与多层复合地板基材热压合,不仅提高了所述强化多层复合地板的强度、抗腐蚀性、抗虫蛀性,还大大提高了其耐潮湿和阻燃性,能有效减小所述强化多层复合地板的潮湿后变形和防止火患的扩大,实用性较强。 The present invention is a multilayer flooring reinforced multilayer composite material on the floor as the base material, which greatly reduces the cost of raw materials; thermosetting resin after curing, since the intermolecular crosslinking, to form a network structure, rigidity, hardness high, high temperature, non-flammable, good dimensional stability, the abrasion resistant layer, impregnated paper layer, the thermosetting resin layer and thermocompression bonding multi-layer composite material on the floor, not only improves the strength of the multilayer composite of the reinforcing floor , corrosion resistance, insect resistance, but also greatly enhance their flame retardancy and moisture resistance, can effectively reduce the reinforced multilayer composite wet floor after deformation and prevent the expansion of fires and practicable.

[0017] 进一步,本发明还提供了一种强化多层复合地板的制作方法,包括下列工艺步骤: A、将耐磨层、浸渍纸层和热固性树脂层进行168°C〜208°C热压合,得到混合层;其中,浸渍纸层位于耐磨层和热固性树脂层的之间,热压合的压力为0. 45Mpa〜0. 8Mpa ;B、保持步骤A所得混合层的温度处于10°C〜38°C,并将该混合层的下表面与多层复合地板基材的上表面进行冷压合,得到强化复合板坯料;C、将由步骤B所得强化多层复合地板坯料进行开槽处理,得到强化多层复合地板。 [0017] Further, the present invention also provides a method for manufacturing a multilayer composite reinforced floor, comprising the following process steps: A, a wear layer, a thermosetting resin impregnated paper layer and a layer 168 ° C~208 ° C thermocompression together, to give the mixed layer; wherein the wear layer impregnated paper layer positioned between the thermosetting resin layer and the pressure of thermocompression bonding is 0. 45Mpa~0 8Mpa;. B, maintaining the temperature of the resulting mixture of step a layer is 10 ° C~38 ° C, and the lower surface of the mixed layer is bonded to the upper surface of the multilayer cold flooring substrate, resulting reinforced composite sheet blanks; C resulting, from step B reinforced multi-layer composite floor blank slotting processing, strengthened multi-layer laminate flooring. 该制作方法工序简单、制作难度较低,并在B步骤中采用冷压合的生产工序,从而降低了所述强化多层复合地板的生产成本,实用性强。 The process is simple manufacturing method, the lower difficulty level, and the use of cold pressing in the production process of the step B, thereby reducing the production cost of the multi-layer composite reinforced floor, practical.

附图说明 BRIEF DESCRIPTION

[0018] 图1为本发明所述强化多层复合地板的断面结构示意图。 [0018] FIG. 1 is a schematic cross-sectional structure of the multilayer composite of the present invention the reinforcing of the floor.

[0019] 附图标记。 [0019] reference numerals.

[0020] 1——耐磨层 2——浸渍纸层 [0020] 1-- 2-- wear layer impregnated paper layer

3——热固性树脂层 4——多层复合地板基材 3-- 4-- thermosetting resin layer multi-layer composite material on the floor

5——凹槽 6——凸榫7——胶槽。 5-- 6-- tenon groove 7-- plastic tank.

具体实施方式 Detailed ways

[0021] 为了便于本领域技术人员的理解,下面结合实施例与附图对本发明作进一步的说明,实施方式提及的内容并非对本发明的限定。 [0021] In order to facilitate understanding of the skilled in the art, the following embodiments in conjunction with the accompanying drawings of embodiments of the present invention will be further described, the contents mentioned embodiment is not limited to the embodiment of the present invention.

[0022] 如附图1所示,一种强化多层复合地板,包括耐磨层1、浸渍纸层2和多层复合地板基材4,所述强化多层复合地板还包括热固性树脂层3,所述强化多层复合地板从上表层到下表层依次为耐磨层1、浸渍纸层2、热固性树脂层3和多层复合地板基材4。 [0022] As shown in the drawings, an enhanced multi-floor complex, comprising a wear layer, impregnated paper layer 2 and the multi-layer composite material on the floor 4, the multi-layer composite reinforced thermosetting resin layer further comprises a floor 3 the reinforced multi-layer composite floor from the upper surface to the lower surface of the wear layer were 1, 2 impregnated paper layer, the thermosetting resin layer 3 and the base 4 multilayer flooring. 本发明所述强化多层复合地板采用多层复合地板基材4作为基础材料,大大降低了其原材料的成本;热固性树脂在固化后,由于分子间交联,形成网状结构,因此刚性大、硬度高、耐温高、不易燃、 制品尺寸稳定性好,将耐磨层1、浸渍纸层2、热固性树脂层3与多层复合地板基材4热压合,不仅提高了所述强化多层复合地板的强度、抗腐蚀性、抗虫蛀性,还大大提高了其耐潮湿和阻燃性,能有效减小所述强化多层复合地板的潮湿后变形和防止火患的扩大,实用性较强。 The present invention is a reinforced multilayer parquet flooring multilayer substrate 4 as a base material, which greatly reduces the cost of raw materials; thermosetting resin after curing, the crosslinking between the molecules, form a network structure, and therefore rigid, high hardness, high temperature, non-flammable, good dimensional stability, wear-resistant layer 1, layer 2 impregnated paper, the thermosetting resin layer 3 and 4 thermocompression bonding multi-layer composite material on the floor, not only improves the ENHANCED strength layer flooring, corrosion resistance, insect resistance, but also greatly enhance their flame retardancy and moisture resistance, can effectively reduce the reinforced multilayer composite wet floor after deformation and prevent the expansion of fires, practical strong.

[0023] 本实施例的所述热固性树脂层3的制作材料为酚醛树脂、脲醛树脂、三聚氰胺甲醛树脂、环氧树脂、不饱和聚酯树脂、聚氨酯或聚酰亚胺。 [0023] The thermosetting resin layer forming material according to the present embodiment 3 as phenol resin, urea resin, melamine resin, epoxy resin, unsaturated polyester resin, a polyurethane or a polyimide. 可根据市场供应情况改动所述热固性树脂层3的具体材料,并不影响所述强化多层复合地板的最终成品的性能,优选的实施方式是所述热固性树脂层3为三聚氰胺甲醛树脂。 The thermosetting resin layer may be altered in accordance with specific market supply material 3, the final product does not affect the performance of the reinforced multilayer laminate flooring, the preferred embodiment is a thermosetting resin layer 3 is a melamine formaldehyde resin.

[0024] 本实施例的所述耐磨层1的制作材料为三氧化二铝,三氧化二铝比较致密,在空气中不易被腐蚀,采用三氧化二铝作为耐磨层1的主要材料以进一步提高所述强化多层复合地板的耐磨性和抗腐蚀性,延长其使用寿命,除三氧化二铝,还可以使用其它材料,如至少含有耐磨材料的耐磨脂。 The abrasion resistant layer forming material [0024] Example 1 of the present embodiment is aluminum oxide, aluminum oxide denser, less susceptible to corrosion in air, using aluminum oxide as a main material to a wear layer further improve the wear resistance of reinforced multi-layer composite floor and corrosion resistance, to extend its service life, in addition to aluminum oxide, other materials may also be used, such as wear-resistant fat containing at least a wear resistant material.

[0025] 本实施例的所述多层复合地板基材4的原材料为速生类木材。 [0025] The multilayer composite material according to the present embodiment of the flooring substrate is a fast growing class 4 wood. 具体的,所述速生类木材为速生杨木材、速生桉木材或速生柳木材。 Specifically, the fast-growing wood-based wood as poplar, eucalyptus trees or fast-growing wood willow wood. 由于速生类植物的生长比较快,砍伐后可更快的重新生长,成本比较低,采用速生类木材大大减小了对自然环境的破坏,降低了原材料的成本,经济适用性和性价比更高。 Since the fast-growing plants grow faster, the faster regrowth can be cut, relatively low cost, the use of fast-growing wood-based greatly reduces damage to the natural environment, to reduce raw material costs, affordability and cost-effective.

[0026] 本实施例的所述强化多层复合地板的侧面设置有凹槽5和凸榫6,相邻的强化多层复合地板的凹槽5和凸榫6相互拼接,以便于所述强化多层复合地板的拼接铺设。 The reinforced multi-layer composite floor side [0026] according to the present embodiment is provided with a groove 5 and the tenon 6, adjacent grooves reinforced multilayer composite floor 5 and tongue 6 are spliced, so that the reinforcing multi-layer composite floor mosaic paving.

[0027] 本实施例的所述凸榫6的根部开设有胶槽7,在铺设所述强化多层复合地板时,需要将胶液涂抹于凹槽5和凸榫6的连接处,胶槽7的设置有利于胶液顺着胶槽7流动,以增强胶液的布置均勻性。 The tenon root 6 [0027] This embodiment defines a plastic tank 7, upon laying the floor reinforced multi-layer composite, need to apply glue in the groove and tenon joints 6, 5, plastic tank 7 7 provided facilitates the flow of glue along the plastic tank, are arranged to enhance the uniformity of the glue.

[0028] 实施例一。 [0028] Example a.

[0029] 一种强化多层复合地板的制作方法,包括下列工艺步骤:A、将耐磨层1、浸渍纸层2和热固性树脂层3进行168°C热压合,得到混合层;其中,浸渍纸层2位于耐磨层1和热固性树脂层3的之间,热压合的压力为0. 8Mpa ;B、保持步骤A所得混合层的温度处于10°C,并将该混合层的下表面与多层复合地板基材4的上表面进行冷压合,得到强化复合板坯料; C、将由步骤B所得强化多层复合地板坯料进行开槽处理,得到强化多层复合地板。 [0029] A method of making a multilayer composite reinforced floor, comprising the following process steps: A, wear-resistant layer 1, layer 2 and the impregnated paper thermosetting resin layer 3 is 168 ° C thermocompression bonding, to give the mixed layer; wherein, impregnated paper layer 1 and 2 located in the wear layer between the thermosetting resin layer 3, the pressure of thermocompression bonding is 0. 8Mpa; B, maintaining the temperature of the resulting mixture of step a layer is 10 ° C, and the mixed lower layer the upper surface of the multilayer composite material on the floor surface 4 is cold pressing, to obtain reinforced composite sheet blanks; C resulting, from step B reinforced multi-layer composite floor blank slotting process, to obtain reinforced multilayer flooring. 该制作方法工序简单、制作难度较低,并在B步骤中采用冷压合的生产工序,从而降低了所述强化多层复合地板的生产成本,实用性强。 The process is simple manufacturing method, the lower difficulty level, and the use of cold pressing in the production process of the step B, thereby reducing the production cost of the multi-layer composite reinforced floor, practical.

[0030] 本实施例一的所述热固性树脂层3的制作材料为三聚氰胺甲醛树脂;所述耐磨层1的制作材料为三氧化二铝;所述多层复合地板基材4的原材料为速生类木材。 [0030] The thermosetting resin layer of the present embodiment is a melamine formaldehyde resin materials to Embodiment 3 is; the wear layer of a material made of aluminum oxide; multi-layer composite material on the floor of the material 4 is a fast-growing class timber.

[0031] 本实施例一的所述速生类木材为速生杨木材、速生桉木材或速生柳木材。 [0031] This embodiment of a timber of the type fast-growing poplar wood, eucalyptus wood, or fast-growing fast-growing wood willow.

[0032] 实施例二。 [0032] according to a second embodiment.

[0033] 一种强化多层复合地板的制作方法,包括下列工艺步骤:A、将耐磨层1、浸渍纸层2和热固性树脂层3进行208°C热压合,得到混合层;其中,浸渍纸层2位于耐磨层1和热固性树脂层3的之间,热压合的压力为0. 45Mpa ;B、保持步骤A所得混合层的温度处于38°C,并将该混合层的下表面与多层复合地板基材4的上表面进行冷压合,得到强化复合板坯料;C、将由步骤B所得强化多层复合地板坯料进行开槽处理,得到强化多层复合地板。 [0033] A method of making a multilayer composite reinforced floor, comprising the following process steps: A, wear-resistant layer 1, layer 2 and the impregnated paper thermosetting resin layer 3 is 208 ° C thermocompression bonding, to give the mixed layer; wherein, impregnated paper layer 1 and 2 located in the wear layer between the thermosetting resin layer 3, the pressure of thermocompression bonding is 0. 45Mpa; B, maintaining the temperature of the resulting mixture of step a layer is 38 ° C, and the mixed lower layer the upper surface of the multilayer composite material on the floor surface 4 is cold pressing, to obtain reinforced composite sheet blanks; C resulting, from step B reinforced multi-layer composite floor blank slotting process, to obtain reinforced multilayer flooring.

[0034] 本实施例二的所述热固性树脂层3的制作材料为酚醛树脂;所述耐磨层1的制作材料为或至少含有耐磨材料的耐磨脂;所述多层复合地板基材4的原材料为速生类木材。 Forming material [0034] The thermosetting resin layer 3 according to a second embodiment of the present phenolic resin; the wear layer forming material is or contains at least one aliphatic abrasion wear resistant material; multi-layer composite material on the floor 4 is a fast-growing raw material timber class.

[0035] 本实施例二的所述速生类木材为速生杨木材、速生桉木材或速生柳木材。 [0035] In the present embodiment the fast-growing wood class II as poplar wood, eucalyptus wood, or fast-growing fast-growing wood willow.

[0036] 实施例三。 [0036] Example III.

[0037] —种强化多层复合地板的制作方法,包括下列工艺步骤:A、将耐磨层1、浸渍纸层2和热固性树脂层3进行180°C热压合,得到混合层;其中,浸渍纸层2位于耐磨层1和热固性树脂层3的之间,热压合的压力为0. 5Mpa ;B、保持步骤A所得混合层的温度处于20°C,并将该混合层的下表面与多层复合地板基材4的上表面进行冷压合,得到强化复合板坯料; C、将由步骤B所得强化多层复合地板坯料进行开槽处理,得到强化多层复合地板。 [0037] - method for manufacturing a multilayer reinforced composite floor species, comprising the following process steps: A, wear-resistant layer 1, layer 2 and the impregnated paper thermosetting resin layer 3 is 180 ° C thermocompression bonding, to give the mixed layer; wherein, impregnated paper layer 1 and 2 located in the wear layer between the thermosetting resin layer 3, the pressure of thermocompression bonding is 0. 5Mpa; B, maintaining the temperature of the resulting mixture layer is in step a 20 ° C, and the mixed lower layer the upper surface of the multilayer composite material on the floor surface 4 is cold pressing, to obtain reinforced composite sheet blanks; C resulting, from step B reinforced multi-layer composite floor blank slotting process, to obtain reinforced multilayer flooring.

[0038] 本实施例三的所述热固性树脂层3的制作材料为不饱和聚酯树脂;所述耐磨层1 的制作材料为三氧化二铝;所述多层复合地板基材4的原材料为速生类木材。 The thermosetting resin layer forming material [0038] 3 according to a third embodiment of the present is an unsaturated polyester resin; material of the wear layer 1 is made of aluminum oxide; flooring materials of the multilayer substrate 4 for the fast-growing timber category.

[0039] 本实施例三的所述速生类木材为速生杨木材、速生桉木材或速生柳木材。 [0039] The present class of fast-growing timber according to a third embodiment of poplar wood, eucalyptus wood, or fast-growing fast-growing wood willow.

[0040] 上述实施例为本发明较佳的实现方案中的三种,除此之外,本发明还可以其它方式实现,在不脱离本发明构思的前提下任何显而易见的替换均在本发明的保护范围之内。 [0040] The preferred embodiment of the present three kinds of implementations of the invention, in addition, the present invention may also be implemented in other ways, without departing from the inventive concept, subject to any obvious alternative in the present invention are within the scope of protection.

6 6

Claims (10)

  1. 一种强化多层复合地板,包括耐磨层(1)、浸渍纸层(2)和多层复合地板基材(4),其特征在于:所述强化多层复合地板还包括热固性树脂层(3),所述强化多层复合地板从上表层到下表层依次为耐磨层(1)、浸渍纸层(2)、热固性树脂层(3)和多层复合地板基材(4)。 An enhanced multi-floor complex, comprising a wear layer (1), impregnated paper layer (2) and a multi-layer composite material on the floor (4), characterized in that: said multi-layer composite reinforced thermosetting resin layer further comprises a floor ( 3), the reinforced multilayer flooring surface from the upper surface to the lower order wear layer (1), impregnated paper layer (2), the thermosetting resin layer (3) and a multi-layer composite material on the floor (4).
  2. 2.根据权利要求1所述的强化多层复合地板,其特征在于:所述热固性树脂层(3)的制作材料为酚醛树脂、脲醛树脂、三聚氰胺甲醛树脂、环氧树脂、不饱和聚酯树脂、聚氨酯或聚酰亚胺。 The multilayer composite reinforced floor according to claim 1, wherein: said thermosetting resin layer (3) Preparation of material is a phenolic resin, urea resin, melamine resin, epoxy resin, unsaturated polyester resin , polyurethane or polyimide.
  3. 3.根据权利要求1所述的强化多层复合地板,其特征在于:所述耐磨层(1)的制作材料为三氧化二铝或至少含有耐磨材料的耐磨脂。 The multilayer composite reinforced floor according to claim 1, wherein: said wear resistant layer (1) for the production of materials containing aluminum oxide or at least wear-resistant materials of lipid.
  4. 4.根据权利要求1所述的强化多层复合地板,其特征在于:所述多层复合地板基材(4) 的原材料为速生类木材。 The multilayer composite reinforced floor according to claim 1, wherein: said multi-layer composite material on the floor material (4) is a fast-growing timber class.
  5. 5.根据权利要求4所述的强化多层复合地板,其特征在于:所述速生类木材为速生杨木材、速生桉木材或速生柳木材。 The reinforced multi-layer composite floor claim 4, characterized in that: the fast-growing wood-based wood as poplar, eucalyptus trees or fast-growing wood willow wood.
  6. 6.根据权利要求1所述的强化多层复合地板,其特征在于:所述强化多层复合地板的侧面设置有凹槽(5)和凸榫(6),相邻的强化多层复合地板通过凹槽(5)和凸榫(6)相互拼接。 The multilayer composite reinforced floor according to claim 1, wherein: said reinforced multi-layer composite floor side is provided with a groove (5) and the tenon (6), adjacent reinforced multilayer composite floor spliced ​​to each other by a groove (5) and the tenon (6).
  7. 7.根据权利要求6所述的强化多层复合地板,其特征在于:所述凸榫(6)的根部开设有胶槽(7)。 The reinforced multi-layer composite floor claim 6, wherein: the root of the tongue (6) defines a plastic tank (7).
  8. 8. 一种强化多层复合地板的制作方法,包括下列工艺步骤:A、将耐磨层(1)、浸渍纸层(2)和热固性树脂层(3)进行168°C〜208°C热压合,得到混合层;其中,浸渍纸层(2)位于耐磨层(1)和热固性树脂层(3)的之间,热压合的压力为0. 45Mpa〜0. SMpa ;B、保持步骤A所得混合层的温度处于10°C〜38°C,并将该混合层的下表面与多层复合地板基材(4)的上表面进行冷压合,得到强化复合板坯料;C、将由步骤B所得强化多层复合地板坯料进行开槽处理,得到强化多层复合地板。 A reinforced multi-layer composite floor manufacturing method, comprising the following process steps: A, wear-resistant layer (1), impregnated paper layer (2) and the thermosetting resin layer (3) is 168 ° C~208 ° C heat nip, to give the mixed layer; wherein the impregnated paper layer (2) is located between the wear layer (1) and the thermosetting resin layer (3), the pressure of thermocompression bonding is 0. 45Mpa~0 SMpa;. B, retention the temperature of the mixed layer obtained in step a in 10 ° C~38 ° C, cold pressing and closing the lower surface of the mixed layer and multi-layer composite material on the floor (4) to obtain a laminate sheet blanks; C, obtained from step B reinforced multi-layer composite floor blank slotting process, to obtain reinforced multilayer flooring.
  9. 9.根据权利要求8所述的强化多层复合地板的制作方法,其特征在于;所述热固性树脂层(3)的制作材料为酚醛树脂、脲醛树脂、三聚氰胺甲醛树脂、环氧树脂、不饱和聚酯树月旨、聚氨酯或聚酰亚胺;所述耐磨层(1)的制作材料为三氧化二铝或至少含有耐磨材料的耐磨脂;所述多层复合地板基材(4)的原材料为速生类木材。 9. The reinforced multilayer laminate flooring manufacturing method according to claim 8, characterized in that; said thermosetting resin layer (3) Preparation of material is a phenolic resin, urea resin, melamine resin, epoxy resin, unsaturated month purpose polyester resin, a polyurethane or polyimide; the wear layer (1) for the production of materials containing aluminum oxide or at least wear resistant materials lipid; multi-layer composite material on the floor (4 ) fast-growing raw material is wood-based.
  10. 10.根据权利要求9所述的强化多层复合地板的制作方法,其特征在于:所述速生类木材为速生杨木材、速生桉木材或速生柳木材。 10. The reinforced multilayer laminate flooring manufacturing method according to claim 9, characterized in that: the fast-growing wood-based wood as poplar, eucalyptus trees or fast-growing wood willow wood.
CN 201010212537 2010-06-29 2010-06-29 Reinforced multi-layer composite floor and manufacturing method thereof CN101852001A (en)

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Publication number Priority date Publication date Assignee Title
CN102296780A (en) * 2011-05-30 2011-12-28 冷涛 A molded strengthen over wood floors
CN102758518A (en) * 2012-07-11 2012-10-31 宜兴狮王木业有限公司 High-wear-resistant wood-plastic composite floor and preparation method thereof
CN103132674A (en) * 2011-11-22 2013-06-05 无锡市博大竹木业有限公司 Heavy bamboo composite floor
CN104074340A (en) * 2014-07-08 2014-10-01 惠东伟康橡塑制品有限公司 Environment-friendly PVC-free plastic cement floor and preparing method of environment-friendly PVC-free plastic cement floor
CN104295069A (en) * 2014-05-08 2015-01-21 张学坤 Adhesive type spliced rubber sport floor

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CN101660340A (en) * 2009-09-18 2010-03-03 麦道地板(苏州)有限公司 Waterproof multi-layer solid wood flooring
CN101713246A (en) * 2008-10-06 2010-05-26 东莞富尔玛木业科技有限公司 Dipped paper mould pressing wood flooring block

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JP3528466B2 (en) * 1996-10-16 2004-05-17 ダイソー株式会社 Laminated body with excellent heat resistance and wear resistance
CN201111530Y (en) * 2007-07-30 2008-09-10 麦道地板(苏州)有限公司 Water-proof multi-layer wood floor
CN101713246A (en) * 2008-10-06 2010-05-26 东莞富尔玛木业科技有限公司 Dipped paper mould pressing wood flooring block
CN101660340A (en) * 2009-09-18 2010-03-03 麦道地板(苏州)有限公司 Waterproof multi-layer solid wood flooring

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102296780A (en) * 2011-05-30 2011-12-28 冷涛 A molded strengthen over wood floors
CN103132674A (en) * 2011-11-22 2013-06-05 无锡市博大竹木业有限公司 Heavy bamboo composite floor
CN102758518A (en) * 2012-07-11 2012-10-31 宜兴狮王木业有限公司 High-wear-resistant wood-plastic composite floor and preparation method thereof
CN104295069A (en) * 2014-05-08 2015-01-21 张学坤 Adhesive type spliced rubber sport floor
CN104074340A (en) * 2014-07-08 2014-10-01 惠东伟康橡塑制品有限公司 Environment-friendly PVC-free plastic cement floor and preparing method of environment-friendly PVC-free plastic cement floor

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