CN101851429A - Lignin composite material and preparation method thereof - Google Patents

Lignin composite material and preparation method thereof Download PDF

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CN101851429A
CN101851429A CN 201010199605 CN201010199605A CN101851429A CN 101851429 A CN101851429 A CN 101851429A CN 201010199605 CN201010199605 CN 201010199605 CN 201010199605 A CN201010199605 A CN 201010199605A CN 101851429 A CN101851429 A CN 101851429A
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composite material
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lignin composite
xylogen
lignin
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CN101851429B (en
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张正光
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Chery Automobile Co Ltd
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SAIC Chery Automobile Co Ltd
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Abstract

The invention provides a lignin composite material and a preparation method thereof. The lignin composite material is formed by mixing lignin, a high molecular compound, a fiber substance, chitin, a plasticizer, a compatibilizer, an antioxidant and a flame retardant, wherein the lignin composite material comprises the following components in percentage by weight: 2.5 to 56.4 percent of lignin, 10 to 70.5 percent of high molecular compound, 2.5 to 16.92 percent of flame retardant, 0.5 to 7.52 percent of plasticizer, 0.5 to 9.4 percent of compatibilizer, 0.05 to 1.88 percent of antioxidant, 1 to 10 percent of chitin and 5 to 4 percent of fiber. The composite material is formed by compounding the lignin serving as a base material with at least one high molecular compound and gathering by fusion through a polymer, so the composite material has the advantages of low water absorption, high mechanical performance and degradability.

Description

A kind of lignin composite material and preparation method thereof
Technical field
The invention belongs to technical field of polymer composite materials, specially refer to a kind of lignin composite material and preparation method thereof.
Background technology
Along with rapid economy development, the usage quantity of plastics is increasing, almost is penetrated into each link of people's life.But because the plastics major part of using utilizes petroleum resources synthetic at present, be nondegradable, thereby when consuming the bulk petroleum resource, return environment and brought severe contamination.The natural high moleculer eompound aboundresources has reproducibility, can degrade fully, is the ideal substitute of plastics, therefore is subjected to human consumer's the welcome and the attention of national governments.
Yet, natural high moleculer eompound generally all has very strong water-absorbent, therefore the matrix material page or leaf that utilizes natural high moleculer eompound to make at present all has very strong water-absorbent, and water-absorbent can further increase along with the adding of softening agent, and the mechanical property of matrix material can decline to a great extent after meeting water; Because natural high moleculer eompound at high temperature easily decomposes, cause its course of processing complexity simultaneously, and processing requirement is harsh relatively.
Summary of the invention
The objective of the invention is to propose that a kind of water-absorbent is little, good mechanical performance, degradable lignin composite material and preparation method thereof.
Lignin composite material of the present invention is by xylogen, macromolecular compound, fiber substance, chitin, softening agent, expanding material, oxidation inhibitor, fire retardant mixes, wherein the shared weight percent of each composition is as follows: the content of xylogen is 2.5%~56.4%, the content of macromolecular compound is 10%~70.5%, the content of fire retardant is 2.5%~16.92%, the content of softening agent is 0.5%~7.52%, the content of expanding material is 0.5%~9.4%, the content of oxidation inhibitor is 0.05%~1.88%, the content of chitin is 1%~10%, and the content of fiber is 5%~40%.
Described xylogen is the high pure alkali xylogen.
Described macromolecular compound is artificial synthetic macromolecular compound and/or natural high moleculer eompound, wherein the synthetic macromolecular compound is one or more in polyethylene, polypropylene, poly(lactic acid), the poly butylene succinate, and natural high moleculer eompound is one or more in starch, polycaprolactone, poly-beta-hydroxy-butyrate, poly-butyric ester, the poly-valerate.
Described fiber substance is one or more the combination in glass fibre, carbon fiber, bamboo fibers, hemp fibre, jute fibre, sisal fibers, flax fiber, the monkey grass, and the length-to-diameter ratio of above-mentioned fiber substance is 5~30.
Described fire retardant is one or more combination wherein such as triphenyl phosphite, ammonium polyphosphate, melamine, triphenylphosphate, phosphoric acid salt, melamine cyanurate, magnesium hydroxide, aluminium hydroxide, antimonous oxide, trioctyl phosphate, tributyl phosphate, zinc borate, tetramethylolmethane or polynite.Above-mentioned fire retardant all adopts halogen-free flame retardants, can not produce toxic substance, non-environmental-pollution in use and the combustion processes.
Described softening agent is a kind of in glycerine, methane amide, dioctyl phthalate (DOP), polyoxyethylene glycol, diethyl phthalate, tributyl citrate, acetylize triethyl citrate, the methane amide acetylize tributyl citrate.
Described expanding material is a kind of in polyethylene vinyl acetate, maleic anhydride graft copolymer, polycaprolactone, polyhydroxyalkanoate, the Resins, epoxy.
Described oxidation inhibitor is four (β-(3,5 di-tert-butyl-hydroxy phenyls) propionic acid) pentaerythritol ester, (3, the 5-di-tert-butyl-hydroxy phenyl) propionic acid octadecyl ester, β-(3, the 5-di-tert-butyl-hydroxy phenyl) cyclohexyl propionate, a kind of in the Tyox B.
As shown in Figure 1, the preparation method of lignin composite material of the present invention comprises the steps:
A: with xylogen, macromolecular compound, fire retardant drying treatment, the drying treatment temperature is 50~80 ℃, and be 3~12 hours time of drying;
B: dried xylogen, macromolecular compound, fire retardant in softening agent, expanding material, oxidation inhibitor and the steps A are stirred in the exsiccant homogenizer according to certain weight proportion, it is mixed, putting into twin screw extruder then reacts, screw speed is 15rpm~180rpm, extrusion temperature is 150 ℃~200 ℃, with the product cooling and dicing of extruding, oven dry obtains the matrix material master batch; Wherein the shared weight percent of each composition is as follows: the content of xylogen is 5%~60%, the content of macromolecular compound is 20%~75%, the content of fire retardant is 5%~18%, the content of softening agent is 1%~8%, the content of expanding material is 1%~10%, and the content of oxidation inhibitor is 0.1%~2%;
C: with fiber substance concentration is that 0.1%~2% silane coupler solution is soaked, and obtains modified fibre;
D: the modified fibre that matrix material master batch that step B is obtained and chitin and step C obtain successively adds and carries out Compound Machining in the twin screw extruder, screw speed is 35rpm~200rpm, extrusion temperature is 160 ℃~220 ℃, finally obtains lignin composite material; Wherein the shared weight percent of each composition is as follows: the content of matrix material master batch is 50%~94%, and the content of chitin is 1%~10%, and the content of fiber is 5%~40%.
Silane coupling agent described in the step C is vinyl trichloro silane, vinyl three (beta-methoxy-oxyethyl group) silane, vinyltriethoxysilane, γ-metacryloxy Trimethoxy silane, β-(3, the 4-epoxycyclohexyl) ethyl trimethoxy silane, γ-glycidoxypropyltrimewasxysilane, a kind of in N-(beta-aminoethyl)-γ TSL 8330, γ-An Bingjisanyiyangjiguiwan, N-phenyl-gamma-amino propyl trimethoxy silicane, γ-methyl mercapto propyl trimethoxy silicane and the γ-r-chloropropyl trimethoxyl silane.
Xylogen is after Mierocrystalline cellulose, second renewable, the degradable natural polymer child resource that enriches on the earth, and good mechanical performance such as intensity, rigidity, shock-resistant, ultraviolet resistance is good, and water-absorbent is little, simultaneously heat insulation, sound-absorbing.Present xylogen mainly obtains from papermaking wastewater, aboundresources, and cost is low, has both rationally utilized resource, has reduced environmental pollution again.
The present invention is base material with the xylogen, at least compound a kind of macromolecular compound, and the fusion by polymkeric substance assembles and forms matrix material, this matrix material not only has the character as the timber, simultaneously can make different shape easily by injection moulding again, easy to process.The present invention has complementary advantages by composite modified making between the different polymer materialss, and control performance of composites by the content of regulating each composition, make it have good anti-uv-ray, high strength, high rigidity, high shock resistance and fire-retardant, degradable performance etc. can be widely used in a plurality of fields such as automobile, aviation, building and electronic apparatus.
Description of drawings
Fig. 1 is preparation method's schema of the lignin composite material of each embodiment among the present invention;
Fig. 2 is the test form of mechanical property, flame retardant properties, degradation property and the water-intake rate of the lignin composite material of each embodiment among the present invention.
Embodiment
Describe the present invention in detail below in conjunction with specific embodiments and the drawings.
Embodiment 1:
The embodiment of the invention 1 has proposed a kind of lignin composite material, this lignin composite material is mixed by high pure alkali xylogen, macromolecular compound, fiber substance, chitin, softening agent, expanding material, oxidation inhibitor, fire retardant, wherein macromolecular compound adopts poly(lactic acid), poly butylene succinate, fiber substance adopts bamboo fibers, softening agent adopts glycerine, expanding material adopts polyhydroxyalkanoate, oxidation inhibitor to adopt four (β-(3,5 di-tert-butyl-hydroxy phenyls) pentaerythritol ester propionic acid), fire retardant adopts triphenyl phosphite.
Concrete, the lignin composite material preparation method that the invention process 1 proposes is as follows:
A: high pure alkali xylogen, poly(lactic acid), poly butylene succinate, fire retardant triphenyl phosphite were removed moisture down in dry 12 hours at 50 ℃ respectively;
B: with the high pure alkali xylogen after the A step drying treatment, poly(lactic acid), poly butylene succinate, fire retardant triphenyl phosphite and softening agent glycerine, expanding material polyhydroxyalkanoate, oxidation inhibitor four (β-(3,5 di-tert-butyl-hydroxy phenyls) propionic acid) pentaerythritol ester is even in the high speed blender and mixing according to weight percent 5%, 65%, 10%, 18%, 1%, 1%, 0.1% respectively, putting into twin screw extruder then reacts, product is through cooling, pelletizing, oven dry obtains the matrix material master batch; Wherein screw speed is 180rpm, 150 ℃ of extrusion temperatures;
C: with length-to-diameter ratio is that 5 bamboo fibers was immersed in the aqueous solution that concentration is 0.1% silane coupling agent (vinyl trichloro silane) after 5 hours, carries out drying treatment, obtains the consistency bamboo fibers of surface modification;
D: matrix material master batch that step B is obtained and the modification bamboo fibers that obtains of chitin and step C successively join and carry out Compound Machining in the twin screw extruder, and screw speed is 200rpm, and extrusion temperature is 160 ℃, finally obtains lignin composite material; Wherein the weight content of matrix material master batch, chitin and bamboo fibers is respectively 94%, 1% and 5%.
The lignin composite material that the present invention proposes has the following advantages: water-absorbent is little, good mechanical performance and degradable, and the lignin composite material preparation method that the present invention proposes is simple, easy to process, this lignin composite material can be widely used in a plurality of fields such as automobile, aviation, building and electronic apparatus.
As shown in Figure 2, the every good mechanical performance of the lignin composite material of present embodiment, degradability is good.
Utilize flame retardant resistance UL94V to test the flame retardant resistance of the lignin composite material of testing present embodiment: the above-mentioned lignin composite material of preparing is vertically placed, and wherein, the specification of lignin composite material is: long 127 millimeters * wide 12.7 millimeters * thick 1.6 millimeters.Lignin composite material test furnace down-firing 10 seconds, is measured the self-extinguishing time that lignin composite material catches fire; After fray-out of flame lignin composite material was lighted a fire for 10 seconds again, the test flame self-extinguishing time is investigated the kindling material that falls simultaneously and whether can be lighted absorbent cotton.By for the first time and secondary ignition time and absorbent cotton catch fire the evaluating material grade of burning.Wherein, burning grade V0 level represents that the grade of material combustion is the highest, and the burning grade is downwards V1 level and V2 level with this.
Through test, the flame retardant resistance of the lignin composite material of present embodiment is the V0 grade.
Embodiment 2
The embodiment of the invention 2 has proposed a kind of lignin composite material, this lignin composite material is mixed by xylogen, macromolecular compound, fiber substance, chitin, softening agent, expanding material, oxidation inhibitor, fire retardant, wherein macromolecular compound adopts polypropylene, poly-butyric ester, fiber substance adopts jute fibre, softening agent adopts glycerine, expanding material adopts polycaprolactone, oxidation inhibitor to adopt four (β-(3,5 di-tert-butyl-hydroxy phenyls) pentaerythritol ester propionic acid), fire retardant adopts antimonous oxide.
Concrete, the lignin composite material preparation method that the invention process 2 proposes is as follows:
A: xylogen, poly(lactic acid), poly butylene succinate, fire retardant antimonous oxide were removed moisture down in dry 9 hours at 60 ℃ respectively;
B: with the xylogen after the A step drying treatment, poly(lactic acid), poly butylene succinate, fire retardant antimonous oxide and softening agent glycerine, expanding material polycaprolactone, oxidation inhibitor four (β-(3,5 di-tert-butyl-hydroxy phenyls) propionic acid) pentaerythritol ester is even in the high speed blender and mixing according to weight percent 26%, 30%, 20%, 13.5%, 4%, 6%, 0.5% respectively, putting into twin screw extruder then reacts, product is through cooling, pelletizing, oven dry obtains the matrix material master batch; Wherein screw speed is 120rpm, 165 ℃ of extrusion temperatures;
C: with length-to-diameter ratio is that 10 jute fibre was immersed in the aqueous solution that concentration is 0.5% silane coupling agent (γ-An Bingjisanyiyangjiguiwan) after 5 hours, carries out drying treatment, obtains the consistency jute fibre of surface modification;
D: matrix material master batch that step B is obtained and the modification jute fibre that obtains of chitin and step C successively join and carry out Compound Machining in the twin screw extruder, and screw speed is 135rpm, and extrusion temperature is 180 ℃, finally obtains lignin composite material; Wherein the weight content of matrix material master batch, chitin and jute fibre is respectively 81%, 4% and 15%.
As shown in Figure 2, the every good mechanical performance of the lignin composite material of present embodiment, degradability is good.
The flame retardant resistance of utilizing the flame retardant resistance UL94V experimental technique among the embodiment 1 to test the lignin composite material of present embodiment, through test, the flame retardant resistance of the lignin composite material of present embodiment is the V0 grade.
Embodiment 3:
The embodiment of the invention 3 has proposed a kind of lignin composite material, this lignin composite material is mixed by xylogen, macromolecular compound, fiber substance, chitin, softening agent, expanding material, oxidation inhibitor, fire retardant, wherein macromolecular compound adopts polyethylene, fiber substance adopts carbon fiber, softening agent adopts diethyl phthalate, expanding material adopts polyethylene vinyl acetate, oxidation inhibitor to adopt β-(3, the 5-di-tert-butyl-hydroxy phenyl) cyclohexyl propionate, fire retardant adopts trioctyl phosphate.Concrete preparation method is as follows:
A: xylogen, polyethylene and fire retardant trioctyl phosphate were removed moisture down in dry 6 hours at 70 ℃ respectively;
B: with the xylogen after the A step drying treatment, polyethylene, fire retardant trioctyl phosphate and plasticizer phthalic acid diethyl ester, expanding material polyethylene vinyl acetate, oxidation inhibitor β-(3, the 5-di-tert-butyl-hydroxy phenyl) cyclohexyl propionate is even in the high speed blender and mixing according to weight percent 49%, 30%, 9%, 6%, 5%, 1% respectively, putting into twin screw extruder then reacts, product is through cooling, pelletizing, oven dry obtains the matrix material master batch; Wherein screw speed is 60rpm, 185 ℃ of extrusion temperatures;
C: with length-to-diameter ratio is that 20 carbon fiber was immersed in the aqueous solution that concentration is 1% silane coupling agent (N-(beta-aminoethyl)-γ TSL 8330) after 5 hours, carries out drying treatment, obtains the consistency carbon fiber of surface modification;
D: matrix material master batch that step B is obtained and the modified carbon fiber that obtains of chitin and step C successively join and carry out Compound Machining in the twin screw extruder, and screw speed is 75rpm, and extrusion temperature is 200 ℃, finally obtains lignin composite material; Wherein the weight content of matrix material master batch, chitin and jute fibre is respectively 63%, 7% and 30%.
As shown in Figure 2, the every good mechanical performance of the lignin composite material of present embodiment, degradability is good.
The flame retardant resistance of utilizing the flame retardant resistance UL94V experimental technique among the embodiment 1 to test the lignin composite material of present embodiment, through test, the flame retardant resistance of the lignin composite material of present embodiment is the V1 grade.
Embodiment 4:
The embodiment of the invention 4 has proposed a kind of lignin composite material; this lignin composite material is mixed by xylogen, macromolecular compound, fiber substance, chitin, softening agent, expanding material, oxidation inhibitor, fire retardant; wherein macromolecular compound adopts polyethylene; fiber substance adopts glass fibre; softening agent adopts the acetylize tributyl citrate; expanding material adopts maleic anhydride graft copolymer, and oxidation inhibitor adopts Tyox B, fire retardant adopting montmorillonite.
Concrete, the lignin composite material preparation method that the invention process 4 proposes is as follows:
A: xylogen, polyethylene and fire retardant polynite were removed moisture down in dry 3 hours at 80 ℃ respectively;
B: the xylogen after the A step drying treatment, polyethylene, fire retardant polynite and softening agent acetylize tributyl citrate, expanding material maleic anhydride graft copolymer, oxidation inhibitor Tyox B is even in the high speed blender and mixing according to weight percent 60%, 15%, 5%, 8%, 10%, 2% respectively, putting into twin screw extruder then reacts, product is through cooling, pelletizing, oven dry obtains the matrix material master batch; Wherein screw speed is 15rpm, 200 ℃ of extrusion temperatures;
C: with length-to-diameter ratio is that 30 glass fibre soaks in concentration to be in the aqueous solution of 2% silane coupling agent (N-(beta-aminoethyl)-γ TSL 8330) after 5 hours, to carry out drying treatment, obtain the consistency glass fibre of surface modification;
D: matrix material master batch that step B is obtained and the modified glass-fiber that obtains of chitin and step C successively join and carry out Compound Machining in the twin screw extruder, and screw speed is 35rpm, and extrusion temperature is 220 ℃, finally obtains lignin composite material; Wherein the weight content of matrix material master batch, chitin and jute fibre is respectively 50%, 10% and 40%.
As shown in Figure 2, the every good mechanical performance of the lignin composite material of present embodiment, degradability is good.
The flame retardant resistance of utilizing the flame retardant resistance UL94V experimental technique among the embodiment 1 to test the lignin composite material of present embodiment, through test, the flame retardant resistance of the lignin composite material of present embodiment is the V2 grade.
The lignin composite material that the present invention proposes has the following advantages: water-absorbent is little, good mechanical performance and degradable, and the lignin composite material preparation method that the present invention proposes is simple, easy to process, this lignin composite material can be widely used in a plurality of fields such as automobile, aviation, building and electronic apparatus.
The above only is preferred embodiment of the present invention, and is in order to restriction the present invention, within the spirit and principles in the present invention not all, any modification of being done, is equal to replacement, improvement etc., all should be included within protection scope of the present invention.

Claims (10)

1. lignin composite material, it is characterized in that this matrix material is by xylogen, macromolecular compound, fiber substance, chitin, softening agent, expanding material, oxidation inhibitor, fire retardant mixes, wherein the shared weight percent of each composition is as follows: the content of xylogen is 2.5%~56.4%, the content of macromolecular compound is 10%~70.5%, the content of fire retardant is 2.5%~16.92%, the content of softening agent is 0.5%~7.52%, the content of expanding material is 0.5%~9.4%, the content of oxidation inhibitor is 0.05%~1.88%, the content of chitin is 1%~10%, and the content of fiber is 5%~40%.
2. lignin composite material according to claim 1 is characterized in that described xylogen is the high pure alkali xylogen.
3. lignin composite material according to claim 1, it is characterized in that described macromolecular compound is artificial synthetic macromolecular compound and/or natural high moleculer eompound, wherein the synthetic macromolecular compound is one or more in polyethylene, polypropylene, poly(lactic acid), the poly butylene succinate, and natural high moleculer eompound is one or more in starch, polycaprolactone, poly-beta-hydroxy-butyrate, poly-butyric ester, the poly-valerate.
4. lignin composite material according to claim 1, it is characterized in that described fiber substance is one or more the combination in glass fibre, carbon fiber, bamboo fibers, hemp fibre, jute fibre, sisal fibers, flax fiber, the monkey grass, and the length-to-diameter ratio of above-mentioned fiber substance is 5~30.
5. lignin composite material according to claim 1 is characterized in that described fire retardant is one or more combination wherein such as triphenyl phosphite, ammonium polyphosphate, melamine, triphenylphosphate, phosphoric acid salt, melamine cyanurate, magnesium hydroxide, aluminium hydroxide, antimonous oxide, trioctyl phosphate, tributyl phosphate, zinc borate, tetramethylolmethane or polynite.
6. lignin composite material according to claim 1 is characterized in that described softening agent is a kind of in glycerine, methane amide, dioctyl phthalate (DOP), polyoxyethylene glycol, diethyl phthalate, tributyl citrate, acetylize triethyl citrate, the methane amide acetylize tributyl citrate.
7. lignin composite material according to claim 1 is characterized in that described expanding material is a kind of in polyethylene vinyl acetate, maleic anhydride graft copolymer, polycaprolactone, polyhydroxyalkanoate, the Resins, epoxy.
8. lignin composite material according to claim 1, it is characterized in that described oxidation inhibitor is four (β-(3,5 di-tert-butyl-hydroxy phenyls) pentaerythritol ester, (3 propionic acid), the 5-di-tert-butyl-hydroxy phenyl) propionic acid octadecyl ester, β-(3, the 5-di-tert-butyl-hydroxy phenyl) cyclohexyl propionate, a kind of in the Tyox B.
9. the preparation method of lignin composite material according to claim 1, it is characterized in that comprising the steps: A: xylogen, macromolecular compound, fire retardant are carried out drying treatment, the drying treatment temperature is 50~80 ℃, and be 3~12 hours time of drying;
B: dried xylogen, macromolecular compound, fire retardant in softening agent, expanding material, oxidation inhibitor and the steps A are stirred in the exsiccant homogenizer according to certain weight proportion, it is mixed, putting into twin screw extruder then reacts, screw speed is 15rpm~180rpm, extrusion temperature is 150 ℃~200 ℃, with the product cooling and dicing of extruding, oven dry obtains the matrix material master batch; Wherein the shared weight percent of each composition is as follows: the content of xylogen is 5%~60%, the content of macromolecular compound is 20%~75%, the content of fire retardant is 5%~18%, the content of softening agent is 1%~8%, the content of expanding material is 1%~10%, and the content of oxidation inhibitor is 0.1%~2%;
C: with fiber substance concentration is that 0.1%~2% silane coupler solution is soaked, and obtains modified fibre;
D: the modified fibre that matrix material master batch that step B is obtained and chitin and step C obtain successively adds and carries out Compound Machining in the twin screw extruder, screw speed is 35rpm~200rpm, extrusion temperature is 160 ℃~220 ℃, finally obtains lignin composite material; Wherein the shared weight percent of each composition is as follows: the content of matrix material master batch is 50%~94%, and the content of chitin is 1%~10%, and the content of fiber is 5%~40%.
10. the preparation method of lignin composite material according to claim 9, it is characterized in that described silane coupling agent is a vinyl trichloro silane, vinyl three (beta-methoxy-oxyethyl group) silane, vinyltriethoxysilane, γ-metacryloxy Trimethoxy silane, β-(3, the 4-epoxycyclohexyl) ethyl trimethoxy silane, γ-glycidoxypropyltrimewasxysilane, N-(beta-aminoethyl)-γ TSL 8330, γ-An Bingjisanyiyangjiguiwan, N-phenyl-gamma-amino propyl trimethoxy silicane, a kind of in γ-methyl mercapto propyl trimethoxy silicane and the γ-r-chloropropyl trimethoxyl silane.
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