CN101850716B - Method for processing pipeline through plastic oil tank - Google Patents
Method for processing pipeline through plastic oil tank Download PDFInfo
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- CN101850716B CN101850716B CN2009101063971A CN200910106397A CN101850716B CN 101850716 B CN101850716 B CN 101850716B CN 2009101063971 A CN2009101063971 A CN 2009101063971A CN 200910106397 A CN200910106397 A CN 200910106397A CN 101850716 B CN101850716 B CN 101850716B
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Abstract
The invention discloses a method for processing a pipeline through plastic oil tank, wherein an oil tank is processed by a pipeline operation mode, the pipeline is provided with a plurality of oil tank processing stations, the oil tank flows through each of the processing stations to finish the process, the pipeline is provided with oil tank putting in prevention mechanisms and oil tank giving off prevention mechanisms suited with the processing stations one by one, the oil tank putting in prevention mechanisms put one oil tank into one suited processing station after a putting instruct from a control system is received, and the oil tank giving off prevention mechanisms stop the oil tank in a right processing station when the oil tank reaches the right processing station in the processing stations suited with the mechanisms. As each processing station can process the oil tank thereon simultaneously, the average processing time of the oil tank is greatly reduced, and the processing efficiency of the oil tank is greatly improved.
Description
Technical field
The present invention relates to a kind of plastic fuel tank job operation, but especially relate to the fuel tank job operation that a kind of multistation is processed simultaneously.
Background technology
In the prior art, the method that fuel tank adopts station of a station to continue is processed, and fuel tank enters next station processing from a station completion of processing, and fuel tank is not before entering next station, and this next station is in treating the work state; When this next station is added man-hour, on it station just in treating the work state, therefore, a completion of processing that fuel tank is complete, its time used is the separately temporal summation of processing of all stations.Adopt above method to be processed, its work efficiency can not meet the real needs of current High-efficient Production far away.
Summary of the invention
Technical matters to be solved by this invention is that a kind of method of plastic fuel tank highly-efficient processing is provided.
For solving above technical matters, the technical scheme of the inventive method is: a kind of pipeline through plastic oil tank job operation, fuel tank to be processed adopts the mode of pipelining to be processed, be provided with a plurality of fuel tank processing stations on described conveyor line, fuel tank to be processed is sent to each processing stations by conveyor line, each processing stations can simultaneously and carry out machine up to the fuel tank on this processing stations of flowing through independently, fuel tank is complete flows through after each processing stations to process and has accused, its key is: described conveyor line is provided with the fuel tank mated one by one with described processing stations and puts into and stop mechanism and fuel tank to be emitted to stop mechanism, after control system judges the fuel tank completion of processing of a processing stations and has flowed out this processing stations, just described fuel tank is put into and stoped mechanism to send to put into instruction, described fuel tank is put into and is stoped mechanism just can put into a fuel tank putting into after instruction of receiving that control system sends to enter the processing stations matched, described fuel tank is emitted while stoping mechanism for the correct Working position of the processing stations when fuel tank arrives and this mechanism is complementary fuel tank is stopped to correct Working position, and fuel tank is just emitted fuel tank this processing stations after this processing stations completes corresponding processing.
As the improvement one of the inventive method, described machine up comprises the combination of one or more modes in punching, perforate, punching, polishing, welding, riveted joint, edge steel bushing and boring; Described welding processing realizes by welding mechanism, and the weldment on described welding mechanism can the automatic or manual supply, and weldment can be identified and clamp to welding mechanism automatically; The processing of described edge steel bushing is by edge steel bushing winding machine, and described edge steel bushing mechanism can identify and clamp steel bushing automatically, and described steel bushing can the automatic or manual supply.
Improvement two as the inventive method, be respectively equipped with the upper detent mechanism be complementary with processing stations on described processing stations, the lifting locking mechanism of lower detent mechanism and the lower detent mechanism of promotion, promote lower detent mechanism and rise when fuel tank arrives this processing stations and emitted while stoping mechanism that fuel tank is stopped to correct position the lifting locking mechanism on this processing stations by fuel tank, described lower detent mechanism rises to behind predefined position with described upper detent mechanism jointly by after the correct location of described fuel tank fixing and locking, described processing stations side starts the fuel tank on this processing stations is processed, described lower detent mechanism can rise or descend, and when it rises, the fuel tank on this processing stations can be held up and make described fuel tank to leave described conveyor line, when it descends, described fuel tank can be put back on described conveyor line.
As the improvement three of the inventive method, on described conveyor line, except being provided with described processing stations, also comprise that fuel tank is put into station, fuel tank flows out station and/or fuel tank station turning; Wherein, described fuel tank is put on station and is provided with barcode scanner with identification fuel tank identity, and described fuel tank station turning, for fuel tank is overturn, is processed fuel tank in order to described processing stations.
Improvement four as the inventive method, also comprise control unit, described control unit is controlled the action of each functional component and the processing of each processing stations, and described control unit can be inputted, revises, optimizes and carry out the various machined parameters in described machine up and can store and export the process data of described fuel tank.
As the improvement five of the inventive method, each described processing stations all is provided with safety door or safe grating.
As the improvement six of the inventive method, described processing stations is no less than two, and each processing stations all can work independently, mutually noninterfere.
As the improvement seven of the inventive method, described conveyor line is cylinder kinetic current waterline and/or unpowered conveyor line.
By implementing the present invention, fuel tank adopts the method for pipelining to be processed, be provided with a plurality of fuel tank processing stations (being no less than two) on described conveyor line, each processing stations can be processed the fuel tank on this processing stations simultaneously, therefore the time that the average processing time of each fuel tank is a station, this station time is the consuming time of certain concrete station at most consuming time on described conveyor line.With respect to prior art, it is consuming time that the present invention greatly reduces the average processing of fuel tank, greatly improved the work efficiency of fuel tank.In addition, the present invention also has the following advantages:
(1) in implementing process of the present invention, fuel tank is put into, is emitted and stops mechanism to be mated one by one respectively with described processing stations, to guarantee in the situation that each station is consuming time does not wait, the processing of each station is mutually unaffected, even go up a station processing consuming time shorter, what from this station, flow out processes fuel tank and can not impact the processing of next station fuel tank.
(2) access and the upset of fuel tank for convenience, increase fuel tank in the present invention and put into station, fuel tank outflow station and/or fuel tank station turning, above-mentioned station is separate with described processing stations, is independent of each other, and has greatly improved convenience of the invention process, practicality and safety.
(3) be respectively equipped with detent mechanism on described processing stations, after lower detent mechanism on this processing stations is fixed described fuel tank jointly with described upper detent mechanism, station Fabricating machinery side starts the fuel tank on this processing stations is processed, adopted above scheme greatly to improve the location accuracy, make working accuracy be greatly improved.
(4) described lower detent mechanism can rise or descend, and makes described fuel tank to realize separating with described conveyor line, thereby has not only kept the flowing power of described conveyor line but also guaranteed the double requirements of processing stations processing stability.After described fuel tank completion of processing, described lower detent mechanism descends and described fuel tank is reapposed on described conveyor line, makes it with conveyor line, flow out this station.
(5) because described conveyor line need to not arrhea moving, and described fuel tank is put into and is stoped the mechanism sometimes can be described fuel tank gear outside processing stations, cause described conveyor line and described fuel tank to produce friction, adopt cylinder (comprising power and unpowered) conveyor line can greatly reduce the impact (single cylinder fault can not affect the normal operation of whole conveyor line) of single cylinder fault on whole conveyor line normal operation on the one hand, can greatly reduce again on the other hand the sliding contact surface (space is arranged between cylinder) of described conveyor line and described fuel tank, reduce friction loss.
(6) for realizing processing automatically, in the present invention, also comprise control unit, described control unit comprises main electric cabinet and/or controls case.In reality, implement in process of the present invention, can be according to actual needs, adopt the method for independent main electric cabinet to realize that the full automaticity of Fabricating machinery of the present invention turns round, also can increase and control case, control by described the work that case is intervened described main electric cabinet, but realize the automatic running under manual intervention, certainly can also adopt separately and control case to whole Fabricating machinery enforcement manual control, now this controls the repertoire of the described main electric cabinet of box culvert lid, and has replaced described main electric cabinet.
(7) described station Fabricating machinery comprises the functional components such as punching, perforate, punching, polishing, welding, riveted joint, edge steel bushing and boring, and in addition, product of the present invention also comprises the equipment such as barcode scanner.By above equipment is set on described processing stations, can realize to the identification of described fuel tank and to its comprehensive, meticulous accurate machining, generally adopt three processing stations just to be enough to, by a fuel tank completion of processing, realize highly-efficient processing.
The accompanying drawing explanation
Below in conjunction with Figure of description, the present invention is done to further detailed description, wherein:
Fig. 1 is for implementing production-line pass-type plastic oil tank processing device structural representation of the present invention.
The specific embodiment
As shown in Figure 1, conveyor line is in one line, can so that the layout of whole Fabricating machinery more rationally, compacter, realize the efficient utilization of fuel tank processing working space.Implement production-line pass-type plastic oil tank processing device of the present invention and be divided into five stations, be respectively fuel tank and put into station, the first station, fuel tank station turning, the second station, the 3rd station and fuel tank outflow station.Wherein fuel tank is put into station and is claimed again to prepare station, and the first to the 3rd station is the fuel tank processing stations.Be provided with successively detent mechanism and station Fabricating machinery 2 above each processing stations, be respectively equipped with lower detent mechanism 6 below each processing stations.Wherein, described lower detent mechanism 6 can rise or descend, and when it rises, fuel tank 4 can be held up, and make described fuel tank 4 detachment roller kinetic current waterlines 1.Described lower detent mechanism 6, under the combined action of detent mechanism, described fuel tank 4 is raised fixing, and by described station Fabricating machinery, it is processed.According to the actual needs, described station Fabricating machinery can comprise the combination of one or more modes in punching, perforate, punching, polishing, welding, riveted joint, edge steel bushing and boring.The present invention preferably also comprises sensing equipment certainly, so that automatic sensing and processing.
For improving degree of automation of the present invention, implement equipment of the present invention and also comprise main electric cabinet 3 and control case 5.In implementing process of the present invention, can control the manual intervention that case 5 is realized described main electric cabinet 3 by described, finally realize the intellectualized operation under manual intervention.Described main electric cabinet 3 and the described case 5 of controlling form the control unit of implementing production-line pass-type plastic oil tank processing device of the present invention, implement each parts of equipment of the present invention under the control of described control unit, realize intelligence, running in order.
In concrete enforcement process of the present invention, according to concrete needs, fuel tank is put into station, fuel tank station turning and fuel tank and is flowed out station and all can consider to save, and only retains the first to the 3rd station, even station can only retain two, specifically can adjust according to actual needs.
Referring to Fig. 1, when certain fuel tank need to be added man-hour, at first it can be put into to described fuel tank and put into station, under the promotion of rolling at described cylinder kinetic current waterline 1, described fuel tank starts to front slide.When it wants to enter the first station, fuel tank is put into and is stoped the 7(of mechanism can become shifting-position mechanism again) blocked its trend to front slide.Described fuel tank is put into and is stoped mechanism 7 under the control of described control unit, whether the fuel tank that judges former the first station completes processing, if completed, it is emitted from the first station, and, simultaneously to still at fuel tank, putting into the new fuel tank clearance of station, allow it flow into the first station and to be processed.When first station is processed, described fuel tank station turning, second and third station are still carrying out the work of station separately.Before each station, be equipped with described fuel tank and put into prevention mechanism 7, can not produce and impact and harmful effect the fuel tank of just processing at corresponding station with the inflow of guaranteeing new fuel tank.According to above flow process, unprocessed fuel tank is after it is put into described fuel tank and puts into station, just under the effect of described cylinder kinetic current waterline 1, respectively through the first station, fuel tank station turning, the second station, the 3rd station, flow out station until enter described fuel tank, and finally complete omnidistance processing.When a fuel tank flows out from certain processing stations, just have second fuel tank and flow into this station, so, move in circles.Obviously, because the processing of each station is all carried out at the same time, therefore, from average angle consuming time, a fuel tank is equivalent to complete whole processing within the time of a station, and this time refers to the time of the longest that station consuming time certainly.
Must be pointed out some indefiniteness casehistorys that above-described embodiment is just made the present invention.But person of skill in the art will appreciate that, do not departing under aim of the present invention and scope, can make modification to the present invention, replace and change, these modifications, replacement and change still belong to protection scope of the present invention.
Claims (10)
1. a pipeline through plastic oil tank job operation, fuel tank to be processed adopts the mode of pipelining to be processed, be provided with a plurality of fuel tank processing stations on described conveyor line, fuel tank to be processed is sent to each processing stations by conveyor line, each processing stations can simultaneously and carry out machine up to the fuel tank on this processing stations of flowing through independently, fuel tank is complete flows through after each processing stations to process and has accused, it is characterized in that: described conveyor line is provided with the fuel tank mated one by one with described processing stations and puts into and stop mechanism and fuel tank to be emitted to stop mechanism, after control system judges the fuel tank completion of processing of a processing stations and has flowed out this processing stations, just described fuel tank is put into and stoped mechanism to send to put into instruction, described fuel tank is put into and is stoped mechanism just can put into a fuel tank putting into after instruction of receiving that control system sends to enter the processing stations matched, described fuel tank is emitted while stoping mechanism for the correct Working position of the processing stations when fuel tank arrives and this mechanism is complementary fuel tank is stopped to correct Working position, and fuel tank is just emitted fuel tank this processing stations after this processing stations completes corresponding processing.
2. a kind of pipeline through plastic oil tank job operation according to claim 1, it is characterized in that: described machine up comprises the combination of one or more modes in punching, perforate, punching, polishing, welding, riveted joint, edge steel bushing and boring.
3. pipeline through plastic oil tank job operation according to claim 2, it is characterized in that: described welding processing realizes by welding mechanism, weldment on described welding mechanism can the automatic or manual supply, and weldment can be identified and clamp to welding mechanism automatically; The processing of described edge steel bushing is by edge steel bushing winding machine, and described edge steel bushing mechanism can identify and clamp steel bushing automatically, and described steel bushing can the automatic or manual supply.
4. pipeline through plastic oil tank job operation according to claim 1, it is characterized in that: be respectively equipped with the upper detent mechanism be complementary with processing stations on described processing stations, the lifting locking mechanism of lower detent mechanism and the lower detent mechanism of promotion, promote lower detent mechanism and rise when fuel tank arrives this processing stations and emitted while stoping mechanism that fuel tank is stopped to correct position the lifting locking mechanism on this processing stations by fuel tank, described lower detent mechanism rises to behind predefined position with described upper detent mechanism jointly by after the correct location of described fuel tank fixing and locking, described processing stations side starts the fuel tank on this processing stations is processed.
5. pipeline through plastic oil tank job operation according to claim 4, it is characterized in that: described lower detent mechanism can rise or descend, and when it rises, the fuel tank on this processing stations can be held up and make described fuel tank to leave described conveyor line; When it descends, described fuel tank can be put back on described conveyor line.
6. pipeline through plastic oil tank job operation according to claim 1, is characterized in that: on described conveyor line, except being provided with described processing stations, also comprise that fuel tank is put into station, fuel tank flows out station and/or fuel tank station turning; Wherein, described fuel tank is put on station and is provided with barcode scanner with identification fuel tank identity, and described fuel tank station turning, for fuel tank is overturn, is processed fuel tank in order to described processing stations.
7. pipeline through plastic oil tank job operation according to claim 1, it is characterized in that: also comprise control unit, described control unit is controlled the action of each functional component and the processing of each processing stations, and described control unit can be inputted, revises, optimizes and carry out the various machined parameters in described machine up and can store and export the process data of described fuel tank.
8. pipeline through plastic oil tank job operation according to claim 1, it is characterized in that: each described processing stations all is provided with safety door or safe grating.
9. according to the described pipeline through plastic oil tank job operation of any one claim in claim 1 to 8, it is characterized in that: described processing stations is no less than two, and each processing stations all can work independently, mutually noninterfere.
10. according to the described pipeline through plastic oil tank job operation of any one claim in claim 1 to 8, it is characterized in that: described conveyor line is cylinder kinetic current waterline and/or unpowered conveyor line.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009101063971A CN101850716B (en) | 2009-04-03 | 2009-04-03 | Method for processing pipeline through plastic oil tank |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009101063971A CN101850716B (en) | 2009-04-03 | 2009-04-03 | Method for processing pipeline through plastic oil tank |
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| CN101850716A CN101850716A (en) | 2010-10-06 |
| CN101850716B true CN101850716B (en) | 2013-12-11 |
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| CN2009101063971A Active CN101850716B (en) | 2009-04-03 | 2009-04-03 | Method for processing pipeline through plastic oil tank |
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Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102862030B (en) * | 2012-09-25 | 2016-04-13 | 江苏高博智融科技有限公司 | The slide unit technological process of production |
| CN103464642A (en) * | 2013-09-13 | 2013-12-25 | 天津大田包装容器有限公司 | Automatic riveting and punching device of steel drum cover |
| CN104296935B (en) * | 2014-10-30 | 2016-11-30 | 芜湖杰诺科技有限公司 | A kind of valve seal is tested with from switching stations testboard |
| CN104493888B (en) * | 2014-12-20 | 2016-06-29 | 芜湖亚奇汽车部件有限公司 | A kind of plastic fuel tank perforating press |
| CN106737054B (en) * | 2016-11-30 | 2019-05-28 | 浙江赫克力能源有限公司 | A kind of battery automatic polishing machine |
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|---|---|---|---|---|
| US5007783A (en) * | 1988-06-02 | 1991-04-16 | Alps Electric Co., Ltd. | Positioning apparatus for an automatic carrier system |
| CN2432600Y (en) * | 2000-07-04 | 2001-05-30 | 郑晓刚 | Safety grating module |
| CN2721304Y (en) * | 2004-01-18 | 2005-08-31 | 超人集团有限公司 | Non-nickel stainless steel netting sheet production line |
| CN101304836A (en) * | 2005-09-05 | 2008-11-12 | 本田技研工业株式会社 | Conveying assembling system |
| CN201389744Y (en) * | 2009-04-03 | 2010-01-27 | 深圳市远望工业自动化设备有限公司 | Production-line pass-type plastic oil tank processing device |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR2898084A1 (en) * | 2006-03-03 | 2007-09-07 | Inergy Automotive Systems Res | PROCESS FOR MANUFACTURING A FUEL SYSTEM |
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- 2009-04-03 CN CN2009101063971A patent/CN101850716B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5007783A (en) * | 1988-06-02 | 1991-04-16 | Alps Electric Co., Ltd. | Positioning apparatus for an automatic carrier system |
| CN2432600Y (en) * | 2000-07-04 | 2001-05-30 | 郑晓刚 | Safety grating module |
| CN2721304Y (en) * | 2004-01-18 | 2005-08-31 | 超人集团有限公司 | Non-nickel stainless steel netting sheet production line |
| CN101304836A (en) * | 2005-09-05 | 2008-11-12 | 本田技研工业株式会社 | Conveying assembling system |
| CN201389744Y (en) * | 2009-04-03 | 2010-01-27 | 深圳市远望工业自动化设备有限公司 | Production-line pass-type plastic oil tank processing device |
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| CN101850716A (en) | 2010-10-06 |
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