CN101844132A - Novel mining vibrating screen - Google Patents
Novel mining vibrating screen Download PDFInfo
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- CN101844132A CN101844132A CN 201010212821 CN201010212821A CN101844132A CN 101844132 A CN101844132 A CN 101844132A CN 201010212821 CN201010212821 CN 201010212821 CN 201010212821 A CN201010212821 A CN 201010212821A CN 101844132 A CN101844132 A CN 101844132A
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- vibrating screen
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- vibratory sieve
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Abstract
The invention provides a novel mining vibrating screen, which is mainly formed by a vibrating screen box (1), a vibration exciter (2) formed by two or four exciting motors, an automatic control appliance switchbox (3) and a vibrating screen base (4), wherein the vibrating screen box (1) is supported on the base (4) by four damping springs with unequal rigidities; the vibration exciter (2) is installed on the vibrating screen box (1) through a supporting shaft or a connecting shaft; the automatic control appliance switchbox (3) is installed on the base (4); and a jack mechanism (6) used for adjusting the inclination of the vibrating screen box (1) is installed on a frame at the front end of the vibrating screen box (1). The invention has the advantages of energy saving, high efficiency, simple structure, convenient manufacturing, low cost, high popularization value and the like.
Description
Technical field
The present invention relates to vibrosieve and conveying machinery equipment, particularly relate to a kind of novel mining vibrating screen of efficient energy-saving.
Background technology
Owing to be subjected to the limitation of traditional design theory, for a long time, in the employed inertia vibrating screen of Mineral Engineering, it is several to only limit to justify vibration shape track vibratory sieve, straight line vibration shape track vibratory sieve and general oval vibration shape track vibratory sieve etc., wherein:
Circle vibration shape track vibratory sieve, its " screen blinding " phenomenon that screen cloth (or sieve plate) is gone up critical particle has stronger " unfreezing " ability, makes the critical solid phase particles of blocking screen cloth or sieve plate eyelet tremble up or fall down.But the solid phase particles rebound on its compass screen surface seriously reaches excessive vibrating deflection and has reduced sediment transport chip removal speed.Simultaneously, the wearing and tearing to compass screen surface strengthen the service life of having reduced screen cloth or sieve plate.
Straight line vibration shape vibratory sieve sieves the sediment transport chip removal speed that can improve compass screen surface, the wearing and tearing that alleviate screen cloth or sieve plate than the circle vibration shape.But, owing to exist " dead band " of exciting force, sieve so maximum defective can not show a candle to the round vibration shape with regard to the ability that is " unfreezing " and alleviates " screen blinding ", " sticking screen ".Particularly be used for de-mediated work, if when liquid phase medium has certain viscosity, the linear pattern vibratory sieve more can not well adapt to.
General elliptical orbit vibration shape vibratory sieve also has the existing same defective of round vibration shape track vibratory sieve.
The balanced elliptic vibration shape track vibratory sieve that the present invention relates to, because it has the advantage that round vibration shape vibratory sieve and straight line vibration shape vibratory sieve are had concurrently, and round vibration shape vibratory sieve and the existing inherent shortcoming of straight line vibration shape vibratory sieve have been overcome, thereby, on " screen blinding " problem that effectively alleviates the last critical particle of screen cloth (or sieve plate) and " sticking screen " problem in the de-mediated process, has original advantage, thereby, be necessary to develop this novel balanced elliptic mining vibrating screen.
What the present invention relates to is elemental body, twin shaft (or multiaxis), motor synchronizing, balanced elliptic vibration shape track, inertia mining vibrating screen.
Summary of the invention
Technical problem to be solved by this invention is: a kind of novel elemental body, twin shaft (or multiaxis), motor synchronizing, balanced elliptic vibration shape track, inertia mining vibrating screen are provided, this vibratory sieve not only can overcome the disadvantage of existing inertia vibrating screen, has the advantage of efficient energy-saving simultaneously.
The technical solution adopted in the present invention is: mainly the base of vibrator, automatic control apparatus switch-box and the vibratory sieve of being made up of vibratory sieve screen box, two or four shock electric machines is formed.Wherein: the vibratory sieve screen box is bearing on the base by four unequal damping springs of spring rate.Vibrator is installed on the vibratory sieve screen box by bolster or connecting axle.Automatically the control apparatus switch-box is installed on the base.On the support of vibratory sieve screen box front end, the jack mechanism that adjusts vibratory sieve screen box inclination angle is installed.
The present invention compared with prior art has following major advantage:
(1) broken through the limitation of traditional design theory, designed a kind of have elemental body, twin shaft (or multiaxis), motor synchronizing, balanced elliptic vibration shape track, novel inertia mining vibrating screen, it belongs to domestic and international initiative in the mining vibrating screen product.
(2), realize switching electricity in turn automatically, when making motor be in " rest " state of outage in turn but do not influence the operate as normal of this vibratory sieve to motor owing to adopted the appliance switch box of built-in automatic control technology.Therefore energy-conservation, can save electric power 37%~58%.
(3) owing to adopted balanced elliptic vibration shape track, thereby have higher disposal ability, and extensively compare at present, can improve screening percentage 6%~10% at straight line vibration shape vibratory sieve with similar parameter to solid material.
The present invention also has advantages such as simple in structure, easily manufactured, with low cost except having above-mentioned advantage, be a kind of novel mining vibrating screen that is worthy to be popularized.
Description of drawings
Fig. 1 is first kind of structural representation of the present invention.
Fig. 2 is the vertical view of Fig. 1.
Fig. 3 is second kind of structural representation of the present invention.
Fig. 4 is the vertical view of Fig. 3.
Among the figure: 1. vibratory sieve screen box; 2. vibrator; 3. automatic control apparatus switch-box; 4. base; 5. become rigidity rubber damping spring; 6. jack mechanism; 7. bolster or connecting axle.
The specific embodiment
The present invention uses " centre of force theory " and " the non-mass-radius product that waits is followed the motor synchronizing theory " carries out the design and installation of vibrator, adopts two or four shock electric machines to arrange in pairs or groups, with realization balanced elliptic vibration shape track.Simultaneously, in the electric control switch case, adopt automatic control technology to realize supplying in turn, cutting off the power supply to shock electric machine.And adopt to become rigidity rubber damping spring and automatic brake mechanism, with guarantee the vibratory sieve screen box start and the parking transient process in smoothness of operation and safety by the resonance region in the transient process.
The invention will be further described below in conjunction with embodiment and accompanying drawing.
The novel mining vibrating screen of 1: the first kind of structure of embodiment
This vibratory sieve adopts the structure of two shock electric machine collocation.As depicted in figs. 1 and 2: be provided with vibratory sieve screen box 1, it becomes rigidity rubber damping spring 5 by four and is bearing on the base 4 of vibratory sieve, the spring rate of these four springs is unequal, guaranteeing the making a concerted effort of these springs, thereby guarantee the stationarity of vibratory sieve screen box 1 in start-up course and operation work by the barycenter of vibratory sieve screen box 1.The vibrator 2 of two shock electric machine compositions is installed on the vibratory sieve screen box 1 by bolster 7, this vibrator according to the inertia vibrating screen centre of force the theoretical and non-mass-radius product that waits follow motor synchronizing and the work of synchronous regime Theory of Stability, move with the balanced elliptic vibration shape that realizes elemental body twin shaft motor synchronizing balanced elliptical shale shaker.Automatically control apparatus switch-box 3 is installed on the base 4.On the support of vibratory sieve screen box 1 front end, the jack mechanism 6 that adjusts vibratory sieve screen box 1 inclination angle is installed, the inclination angle needs when different material being sieved to adapt to; The inclination angle of vibratory sieve screen box 1 is generally-3 and spends positive 6 degree.
The novel mining vibrating screen of 2: the second kinds of structures of embodiment
This vibratory sieve adopts the structure of four shock electric machine collocation.As shown in Figure 3 and Figure 4: be provided with vibratory sieve screen box 1, it becomes rigidity rubber damping spring 5 by four and is bearing on the base 4 of vibratory sieve, the spring rate of these four springs is unequal, guaranteeing the making a concerted effort of these springs, thereby guarantee the stationarity of vibratory sieve screen box 1 in start-up course and operation work by the barycenter of vibratory sieve screen box 1.The vibrator 2 of four side plate shock electric machine compositions is directly installed on the side plate of vibratory sieve screen box 1, four side plate shock electric machines are linked to each other in twos by connecting axle 7, this vibrator according to the inertia vibrating screen centre of force the theoretical and non-mass-radius product that waits follow motor synchronizing and the work of synchronous regime Theory of Stability, move with the balanced elliptic vibration shape that realizes elemental body multiaxis motor synchronizing balanced elliptical shale shaker.Automatically control apparatus switch-box 3 is installed on the base 4.The jack mechanism 6 that adjusts vibratory sieve screen box 1 inclination angle is installed, the inclination angle needs when different material being sieved to adapt on the support of vibratory sieve screen box 1 front end; The inclination angle of vibratory sieve screen box 1 is generally-3 and spends positive 6 degree.
Among the foregoing description 1 and the embodiment 2:
Described shock electric machine can adopt microscler or the brachmorphy motor, for example can adopt the microscler shock electric machine of XXCD-1X type, or adopts VBCB type series brachmorphy motor.
Described automatic control apparatus switch-box 3 can adopt the automatic control apparatus switch-box of XXDK-1 type.Built-in automatic control hardware of this automatic control apparatus switch-box and software; And be provided with automatic brake mechanism, can be in braking procedure to guarantee screen box 1 safely by the resonance region in the transient process.
Described change rigidity rubber damping spring 5 can adopt the XXZY-1 type to become the rigidity rubber-spring complex.
It is XXQD-1 type jack that described jack mechanism 6 can adopt model.
Novel mining vibrating screen provided by the invention, have the advantage that present circular shale shaker and linear vibrating screen has concurrently, and overcome defective separately, have original advantage in " screen blinding " that effectively alleviate the last critical particle of screen cloth (sieve plate) and " sticking screen " in the de-mediated process.Solved in the Mineral Engineering demand to elemental body twin shaft motor synchronizing balanced elliptic inertia vibrating screen.
Novel mining vibrating screen provided by the invention, it all belongs to initiative both at home and abroad in mining vibrating screen.In the mining industry sieve at home and abroad, have only the balanced elliptical shale shaker of baroque pair of plastid now, and do not have the functional characteristics of efficient energy-saving.
Described mining industry is meant mine, coal, iron and steel, metallurgy, chemical industry, the energy, light industry or grain processing industry etc.
Above-mentioned mining vibrating screen provided by the invention, its to the material in the mining industry sieve, the method for de-mediated and conveying operation is: utilize the combination of stimulation screen box of two or four sharp motors 2 to produce the balanced elliptic motion, and exciting force is acted on the vibratory sieve screen box 1 by motor bearing axle or connecting axle 7, the material that makes Different Weight is formed different heap districts according to it by the distance of casting distance under the operating mode of balanced elliptic vibration, thereby realizes sifting out and the conveying of compass screen surface material of stock grading and thin material and special thin material.Wherein: particle diameter drains in the Material collecting box for harvesting below screen cloth or the sieve plate by eyelet less than the material of screen cloth or sieve plate eyelet; Particle diameter is then arrived the compass screen surface exit along compass screen surface by vibrating transportation greater than the material of screen cloth or sieve plate eyelet.For the solidliquid mixture material, then the balanced elliptic oscillation trajectory more helps peeling off and is rolled in the lip-deep liquid phase layer of solid phase particles, and the liquid phase liquid phase is drained under the compass screen surface by the eyelet on screen cloth or the sieve plate, well realizes Separation of Solid and Liquid.
Operation principle of the present invention is: according to the raw meal particle size difference in size, and vary in weight, perhaps two kinds of different materials, granularity equates but proportion does not wait, or the solidliquid mixture material, when doing balanced elliptic track oscillating movement, thin material and weight the lighter, far away by the distance of throwing; And particle reaches the big person of weight greatly by the throwing closer distance, thereby forms the heap district of material of different grain size.And for the solidliquid mixture material, then the balanced elliptic oscillation trajectory more helps peeling off and is rolled in the lip-deep liquid phase layer of solid phase particles, and the liquid phase liquid phase is drained under the compass screen surface by the eyelet on screen cloth or the sieve plate, well realizes Separation of Solid and Liquid.Simultaneously, particle diameter drains in the Material collecting box for harvesting below screen cloth or the sieve plate by eyelet less than the material of screen cloth or sieve plate eyelet; Particle diameter is then arrived the compass screen surface exit along compass screen surface by vibrating transportation greater than the material of screen cloth or sieve plate eyelet.
Claims (6)
1. novel mining vibrating screen, the vibrator (2) that it is characterized in that mainly being made up of vibratory sieve screen box (1), two or four shock electric machines, the base (4) of control apparatus switch-box (3) and vibratory sieve is formed automatically, and wherein: vibratory sieve screen box (1) is bearing on the base (4) by four unequal damping springs of spring rate; Vibrator (2) is installed on the vibratory sieve screen box (1) by bolster or connecting axle; Automatically control apparatus switch-box (3) is installed on the base (4); On the support of vibratory sieve screen box (1) front end, the jack mechanism (6) that adjusts vibratory sieve screen box (1) inclination angle is installed.
2. novel mining vibrating screen according to claim 1 is characterized in that described damping spring adopts change rigidity rubber damping spring (5).
3. novel mining vibrating screen according to claim 2 is characterized in that described change rigidity rubber damping spring (5) adopts model to become the rigidity rubber-spring complex into the XXZY-1 type.
4. novel mining vibrating screen according to claim 1 is characterized in that it is the microscler shock electric machine of XXCD-1X type that described shock electric machine adopts model, and perhaps adopting model is VBCB type series brachmorphy motor.
5. novel mining vibrating screen according to claim 1 is characterized in that it is the automatic control apparatus switch-box of XXDK-1 type that described automatic control apparatus switch-box (3) adopts model.
6. novel mining vibrating screen according to claim 1 is characterized in that it is XXQD-1 type jack that described jack mechanism (6) adopts model.
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CN 201010212821 CN101844132A (en) | 2010-06-30 | 2010-06-30 | Novel mining vibrating screen |
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CN 201010212821 CN101844132A (en) | 2010-06-30 | 2010-06-30 | Novel mining vibrating screen |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106513303A (en) * | 2017-01-16 | 2017-03-22 | 西南石油大学 | Disc type motor driven dual-vibration-exciter vibrating screen |
CN106799348A (en) * | 2015-11-26 | 2017-06-06 | 池州市方圆矿山机械制造有限公司 | A kind of straight-line oscillation vibratory sieve |
CN115815111A (en) * | 2022-12-02 | 2023-03-21 | 唐山森普矿山装备有限公司 | Method for reducing vibration screen resonance and vibration screen |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
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CN2116536U (en) * | 1992-03-26 | 1992-09-23 | 建设部长沙建筑机械研究所 | Amplitude-changed oscillating screen |
CN2569925Y (en) * | 2002-09-10 | 2003-09-03 | 邓康贤 | Multiple moving path low-noise high-performance and energy-saving sieve |
EP1857224A1 (en) * | 2006-05-17 | 2007-11-21 | Rösler Oberflächentechnik GmbH | Apparatus for vibratory polishing |
CN201702104U (en) * | 2010-06-30 | 2011-01-12 | 钟祥市新宇机电制造有限公司 | Novel mining vibrating screen |
-
2010
- 2010-06-30 CN CN 201010212821 patent/CN101844132A/en active Pending
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN2116536U (en) * | 1992-03-26 | 1992-09-23 | 建设部长沙建筑机械研究所 | Amplitude-changed oscillating screen |
CN2569925Y (en) * | 2002-09-10 | 2003-09-03 | 邓康贤 | Multiple moving path low-noise high-performance and energy-saving sieve |
EP1857224A1 (en) * | 2006-05-17 | 2007-11-21 | Rösler Oberflächentechnik GmbH | Apparatus for vibratory polishing |
CN201702104U (en) * | 2010-06-30 | 2011-01-12 | 钟祥市新宇机电制造有限公司 | Novel mining vibrating screen |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106799348A (en) * | 2015-11-26 | 2017-06-06 | 池州市方圆矿山机械制造有限公司 | A kind of straight-line oscillation vibratory sieve |
CN106513303A (en) * | 2017-01-16 | 2017-03-22 | 西南石油大学 | Disc type motor driven dual-vibration-exciter vibrating screen |
CN115815111A (en) * | 2022-12-02 | 2023-03-21 | 唐山森普矿山装备有限公司 | Method for reducing vibration screen resonance and vibration screen |
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Application publication date: 20100929 |