CN101843341A - Air-swept type automatic bulking device for laver in sheet - Google Patents

Air-swept type automatic bulking device for laver in sheet Download PDF

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Publication number
CN101843341A
CN101843341A CN201010108278A CN201010108278A CN101843341A CN 101843341 A CN101843341 A CN 101843341A CN 201010108278 A CN201010108278 A CN 201010108278A CN 201010108278 A CN201010108278 A CN 201010108278A CN 101843341 A CN101843341 A CN 101843341A
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CN
China
Prior art keywords
laver
shower nozzle
air
frame
sheet
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201010108278A
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Chinese (zh)
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CN101843341B (en
Inventor
程绍明
王俊
王永维
周万荣
李菊仙
史学文
王凯瑜
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Xiangshan ocean machinery factory
Zhejiang University ZJU
Original Assignee
Xiangshan ocean machinery factory
Zhejiang University ZJU
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Publication date
Application filed by Xiangshan ocean machinery factory, Zhejiang University ZJU filed Critical Xiangshan ocean machinery factory
Priority to CN2010101082782A priority Critical patent/CN101843341B/en
Publication of CN101843341A publication Critical patent/CN101843341A/en
Application granted granted Critical
Publication of CN101843341B publication Critical patent/CN101843341B/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Abstract

The invention discloses an air-swept type automatic bulking device for a laver in sheet, which comprises a stander, a driving sprocket, a speed reducing motor, an air compressor, a controller, a chain, a photoelectric sensor, a supporting plate, a spray nozzle, forming sheet rings, a filter screen, a net rack, a toggle block, a rail, a brake, a driven sprocket, a bearing support, a driving shaft, a driven shaft, a reducing valve and a two-position two-way valve. The supporting plate is fixed on the inner side the stander; spray nozzle groups are uniformly distributed on the supporting plate by grouping, and the number of the spray nozzle groups and a center distance of each group are consistent with the number and the center distance of the forming sheet rings of a former; the spray nozzle consists of a basal tube, a diffusion tube and a porous cover; and one end of the diffusion tube is connected with the basal tube, and the other end of the diffusion tube is provided with the flexible porous cover. The laver in sheet in the forming sheet rings is blown by compressed air from a hole of the porous cover through a pressure pipeline, and then the compact laver in sheet after dehydration is blown fluffily by the compressed air. The air-swept type automatic bulking device allows the compact laver in sheet after dehydration to be bulked automatically, has high production efficiency and safe and sanitary production process, and provides the fluffy, even and uniform laver in sheet for a baking process.

Description

Air-swept type automatic bulking device for laver in sheet
Technical field
The present invention relates to processing of farm products equipment, relate in particular to a kind of air-swept type automatic bulking device for laver in sheet.
Background technology
The laver nutritive composition is abundant, but new fresh laver is apt to deteriorate, unsuitable long preservation, and new fresh laver must be made dry laver cake through manufacturing procedures such as cleaning, dryings, so that storage.At present, after new fresh laver cleans, make the laver cake through castable, dehydration, but the laver cake is through adopting mechanical centrifugal dehydration or extrusion dehydration, dehydration back laver cake is closely knit, heating is inhomogeneous during oven dry, and drying efficiency is low, and energy consumption for drying increases, the artificial fluffy laver cake that evenly is shaped that very easily destroys, the amount of labour is big simultaneously, and production efficiency is low, and sanitary condition is difficult to ensure.Therefore, very need the development laver cake bulking device that a kind of speed of production is fast, automaticity is high, make the closely knit laver cake in castable dehydration back become fluffy, keep the smooth even of laver cake simultaneously, for baking operation provides fluffy, even, smooth laver cake.
Summary of the invention
The objective of the invention is to overcome the deficiencies in the prior art a kind of dehydration back laver cake automatic bulking device that makes is provided.
Air-swept type automatic bulking device for laver in sheet comprises frame, drive sprocket, decelerator, air compressor, controller, chain, photoelectric sensor, supporting plate, shower nozzle, shaping cake circle, filter screen, rack, pulling block, track, brake, driven sprocket, bearing spider, driving shaft, driven shaft, pressure-reducing valve, two position two-way valve, supporting plate is fixed on the frame inboard, shower nozzle is evenly arranged in grouping on the supporting plate, driving shaft, driven shaft is individually fixed in the two ends of frame by bearing spider, two drive sprockets are installed on the driving shaft, two driven sprockets are installed on the driven shaft, article two, track is installed on the frame, drive sprocket, driven sprocket, track is in the frame inboard and on same straight line, drive sprocket, driven sprocket is formed two groups of chain transmissions in the frame inboard with chain, chain is provided with the wedge shape pulling block, driving shaft one end is connected with decelerator by shaft coupling, driven shaft one end is provided with brake, decelerator, brake all is fixed on the frame, photoelectric sensor is arranged on the frame of driving shaft one side, by shaping cake circle, filter screen and rack constitute former, former is placed on the chain, during chain drive, the wedge-like portion of pulling block can slip in the rectangular opening on the rack of former, the drive former moves, shower nozzle is connected with pressure-reducing valve through two position two-way valve, decelerator, brake, air compressor and two position two-way valve are controlled by controller.
Described shower nozzle is made up of parent tube, anemostat and perforated lid, and anemostat one end is connected with parent tube, and the anemostat other end is installed flexible perforated lid, and anemostat, parent tube inside are connected.
The group number of described shower nozzle and every group centre-to-centre spacing are consistent with the shaping cake circle of former, and every group of shower nozzle is distributed in the circle of diameter less than the diameter of shaping cake circle, and each group shower nozzle is connected in parallel by force pipe.
Described rack is a rectangle frame, and filter screen is arranged in the rack, has evenly arranged circular shaping cake circle in rack, and rack and shaping cake circle are rigidly connected, the quantity of shaping cake circle, centre-to-centre spacing respectively with the group number of shower nozzle, respectively to organize the centre-to-centre spacing of shower nozzle identical.
The present invention can realize that the laver cake of fresh laver after immersion castable, dehydration is fluffy, for baking operation provides fluffy, smooth, uniform laver cake, and the production efficiency height, the dry requirement of laver biscuit is satisfied in the production process safety and sanitation.
Description of drawings
The present invention is further described below in conjunction with drawings and Examples.
Fig. 1 is the air-swept type automatic bulking device for laver in sheet front view;
Fig. 2 is the air-swept type automatic bulking device for laver in sheet vertical view;
Fig. 3 is the longitudinal sectional drawing of air-swept type automatic bulking device for laver in sheet shower nozzle;
Fig. 4 is the pneumatic control schematic diagram of air-swept type automatic bulking device for laver in sheet;
Fig. 5 is the electrical control figure of air-swept type automatic bulking device for laver in sheet;
Among the figure: frame 1, drive sprocket 2, decelerator 3, air compressor 4, controller 5, chain 6, photoelectric sensor 7, supporting plate 8, shower nozzle 9, shaping cake circle 10, filter screen 11, rack 12, pulling block 13, track 14, brake 15, driven sprocket 16, bearing spider 17, driving shaft 18, driven shaft 19, pressure-reducing valve 20, two position two-way valve 21, parent tube 22, anemostat 23, perforated lid 24.
The specific embodiment
As shown in drawings, air-swept type automatic bulking device for laver in sheet comprises frame 1, drive sprocket 2, decelerator 3, air compressor 4, controller 5, chain 6, photoelectric sensor 7, supporting plate 8, shower nozzle 9, shaping cake circle 10, filter screen 11, rack 12, pulling block 13, track 14, brake 15, driven sprocket 16, bearing spider 17, driving shaft 18, driven shaft 19, pressure-reducing valve 20, two position two-way valve 21, supporting plate 8 is fixed on frame 1 inboard, shower nozzle 9 is evenly arranged in grouping on the supporting plate 8, driving shaft 18, driven shaft 19 is individually fixed in the two ends of frame 1 by bearing spider 17, two drive sprockets 2 are installed on the driving shaft 18, two driven sprockets 16 are installed on the driven shaft 19, article two, track 14 is installed on the frame 1, drive sprocket 2, driven sprocket 16, track 14 is in frame 1 inboard and on same straight line, drive sprocket 2, driven sprocket 16 is formed two groups of chain transmissions in frame 1 inboard with chain, chain 6 is provided with wedge shape pulling block 13, driving shaft 18 1 ends are connected with decelerator 3 by shaft coupling, driven shaft 19 1 ends are provided with brake 15, decelerator 3, brake 15 all is fixed on the frame 1, photoelectric sensor 8 is arranged on the frame 1 of driving shaft 18 1 sides, by shaping cake circle 10, filter screen 11 and rack 12 constitute former, former is placed on the chain 6, during chain 6 transmissions, the wedge-like portion of pulling block 13 can slip in the rectangular opening on the rack 12 of former, the drive former moves, shower nozzle 9 is connected with pressure-reducing valve 20 through two position two-way valve 21, decelerator 3, brake 15, air compressor 4 and two position two-way valve 21 are by controller 5 controls.
Described shower nozzle 9 is made up of parent tube 22, anemostat 23 and perforated lid 24, and anemostat 23 1 ends are connected with parent tube 22, and anemostat 23 other ends are installed flexible perforated lid 24, and anemostat 23, parent tube 22 inside are connected.
The group number of described shower nozzle 9 and every group centre-to-centre spacing are consistent with the shaping cake circle 10 of former, and every group of shower nozzle 9 is distributed in the circle of diameter less than the diameter of shaping cake circle 10, and each group shower nozzle 9 is connected in parallel by force pipe.
Described rack 12 is a rectangle frame, filter screen 11 is arranged in the rack 12, evenly arranged circular shaping cake circle 10 in rack 12, rack 12 is rigidly connected with shaping cake circle 10, the quantity of shaping cake circle 10, centre-to-centre spacing respectively with the group number of shower nozzle 9, respectively to organize the centre-to-centre spacing of shower nozzle 9 identical.
The course of work of the present invention: start complete machine, controller 5 control air compressors 4 are started working, controller 5 control two position two-way valves 21 are in the closed position, brake 15 brake offs, decelerator 3 runnings, decelerator 3 drives drive sprocket 2 by driving shaft, and chain 6 just rotates around drive sprocket 2, driven sprocket 16 along track 14.Manual adjustments pressure-reducing valve 20 is to setting air pressure.
Fresh laver forms evenly more closely knit laver cake in former after immersion cast, dehydration, former is continued to be fed forward, when former enters the delivery assembly inlet of air-swept type automatic bulking device for laver in sheet, transmission along with chain 6, the wedge-like portion of pulling block 13 just slips in the rectangular opening on the rack 12 of former on the chain 6, moves thereby drive former.When the front side shaping cake circle 10 of former arrives photoelectric sensors 7 positions, photoelectric sensor 7 just detects the former position and this signal is passed to controller 5, controller 5 makes that decelerator shuts down, the brake braking, controller 5 control two position two-way valves 21 are opened and are delayed time simultaneously, compressed air in the air compressor 4 is directly blown out laver cake shape cake circle 10 in through pressure piping by shower nozzle 9 perforated lids 24 apertures with the pressure set, through the air-blowing of delay time section, the laver cake in the shaping cake circle 10 is compressed air and blows fluffy.After time-delay finished, controller 5 control two position two-way valves were 21 in the closed position, brake 15 brake offs, decelerator 3 runnings, and fluffy laver cake leaves the jet head sets top with former.Then, next former that the laver cake is housed enters delivery assembly, repeats said process.

Claims (4)

1. air-swept type automatic bulking device for laver in sheet, it is characterized in that comprising frame (1), drive sprocket (2), decelerator (3), air compressor (4), controller (5), chain (6), photoelectric sensor (7), supporting plate (8), shower nozzle (9), shaping cake circle (10), filter screen (11), rack (12), pulling block (13), track (14), brake (15), driven sprocket (16), bearing spider (17), driving shaft (18), driven shaft (19), pressure-reducing valve (20), two position two-way valve (21), supporting plate (8) is fixed on frame (1) inboard, supporting plate (8) is gone up grouping and is evenly arranged shower nozzle (9), driving shaft (18), driven shaft (19) is individually fixed in the two ends of frame (1) by bearing spider (17), driving shaft (18) is gone up two drive sprockets (2) is installed, driven shaft (19) is gone up two driven sprockets (16) is installed, article two, track (14) is installed on the frame (1), drive sprocket (2), driven sprocket (16), track (14) is in frame (1) inboard and on same straight line, drive sprocket (2), driven sprocket (16) is formed two groups of chain transmissions in frame (1) inboard with chain, chain (6) is provided with wedge shape pulling block (13), driving shaft (18) one ends are connected with decelerator (3) by shaft coupling, driven shaft (19) one ends are provided with brake (15), decelerator (3), brake (15) all is fixed on the frame (1), photoelectric sensor (8) is arranged on the frame (1) of driving shaft (18) one sides, by shaping cake circle (10), filter screen (11) and rack (12) constitute former, former is placed on the chain (6), during chain (6) transmission, the wedge-like portion of pulling block (13) can slip in the rectangular opening on the rack (12) of former, the drive former moves, shower nozzle (9) is connected with pressure-reducing valve (20) through two position two-way valve (21), decelerator (3), brake (15), air compressor (4) and two position two-way valve (21) are controlled by controller (5).
2. a kind of air-swept type automatic bulking device for laver in sheet according to claim 1, it is characterized in that described shower nozzle (9) is made up of parent tube (22), anemostat (23) and perforated lid (24), anemostat (23) one ends are connected with parent tube (22), anemostat (23) other end is installed flexible perforated lid (24), and anemostat (23), parent tube (22) inside are connected.
3. a kind of air-swept type automatic bulking device for laver in sheet according to claim 1, the centre-to-centre spacing that it is characterized in that the group number of described shower nozzle (9) and every group is consistent with the shaping cake circle (10) of former, every group of shower nozzle (9) is distributed in the circle of diameter less than the diameter of shaping cake circle (10), and each group shower nozzle (9) is connected in parallel by force pipe.
4. a kind of air-swept type automatic bulking device for laver in sheet according to claim 1, it is characterized in that described rack (12) is a rectangle frame, filter screen (11) is arranged in the rack (12), in rack (12), evenly arranged circular shaping cake circle (10), rack (12) and shaping cake circle (10) are rigidly connected, the quantity of shaping cake circle (10), centre-to-centre spacing respectively with the group number of shower nozzle (9), respectively to organize the centre-to-centre spacing of shower nozzle (9) identical.
CN2010101082782A 2010-02-09 2010-02-09 Air-swept type automatic bulking device for laver in sheet Expired - Fee Related CN101843341B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2010101082782A CN101843341B (en) 2010-02-09 2010-02-09 Air-swept type automatic bulking device for laver in sheet

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2010101082782A CN101843341B (en) 2010-02-09 2010-02-09 Air-swept type automatic bulking device for laver in sheet

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CN101843341A true CN101843341A (en) 2010-09-29
CN101843341B CN101843341B (en) 2012-09-26

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106818959A (en) * 2016-12-26 2017-06-13 山东益锦食品有限公司 A kind of manufacture craft of golden crispy moon cake
CN106983166A (en) * 2017-05-26 2017-07-28 纪合溪 A kind of marine alga cake equipment
CN108013391A (en) * 2018-01-17 2018-05-11 宁波大学 A kind of processing unit (plant) and its application method of porphyra haitanensis dry product

Family Cites Families (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN100493383C (en) * 2006-08-03 2009-06-03 陕西科技大学 Method and equipment for continuously drying laver sheets
CN201243610Y (en) * 2008-09-04 2009-05-27 王行安 Drawable type dewatering equipment for one-step laver-processing machine unit dewatering segment
CN201356042Y (en) * 2009-02-09 2009-12-09 王行安 Peeling, sucking and conveying all-in-one peeling device for agar primary processing set

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106818959A (en) * 2016-12-26 2017-06-13 山东益锦食品有限公司 A kind of manufacture craft of golden crispy moon cake
CN106818959B (en) * 2016-12-26 2022-07-22 山东益锦食品有限公司 Golden crisp moon cake making process
CN106983166A (en) * 2017-05-26 2017-07-28 纪合溪 A kind of marine alga cake equipment
CN108013391A (en) * 2018-01-17 2018-05-11 宁波大学 A kind of processing unit (plant) and its application method of porphyra haitanensis dry product

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