Punch tongue forming die structure of vehicle trim strips
Technical field
The present invention relates to a kind of mould structure, particularly relate to a kind of punch tongue forming die structure of vehicle trim strips.
Background technology
At present, car is entering huge numbers of families apace, and meanwhile, the car inner decorative engineering also arises at the historic moment, and is also more and more higher to the requirement of automobile interior.It generally all is to adopt traditional punching molding technology that the interior water of existing vehicle is cut towards the tongue molding structure, water is cut towards the tongue molding structure as shown in Figure 2 in this vehicle, be generally the material of strip, have a plurality of above with respect to this rectangular tongue piece that bends to certain angle.The punching molding technology of this tongue piece employing two usually is rapid step by step, first step tongue piece otch, the tongue piece moulding of second step.Usually can be divided into following three kinds of processes: 1) single die; promptly earlier with a secondary blanking die blanking; back with a minor bend mould or the bending of many minor bends mould; 2) progressive die, promptly at the last operation stamping-out of this mould, the operation bending of back; 3) multiple station die; promptly after last station stamping-out, by manipulator or pick mechanism automatically, deliver to following station bending.Traditional punching molding tongue piece technology, as shown in Figure 1, the concavo-convex mould of this diel adopts positive assembling structure, and promptly punch is last, and die is following, but such diel, because interior water is cut the style characteristic of product, adopt the die-cut tongue piece of the positive assembling structure of mould, after die-cut the finishing, tongue piece is understood some bending in die, will produce like this to take off the material difficulty.And be divided into two-step and make product, repetitive positioning accuracy can't guarantee that production efficiency is also lower.In addition, can produce product distortion, tongue piece off plumb phenomenon with conventional method punching molding tongue piece.
Summary of the invention
Technical problem to be solved by this invention is that a kind of punch tongue forming die structure of vehicle trim strips that product takes off material and die-cut crooked one-step shaping of being convenient to is provided at above-mentioned prior art present situation.
The present invention solves the problems of the technologies described above the technical scheme that is adopted: a kind of punch tongue forming die structure of vehicle trim strips, comprise upper bolster, spacing guiding mechanism between die shoe and upper bolster and the die shoe, it is characterized in that: described die shoe is provided with the holding pad placed for panel and top and interts drift in holding pad, have on the described upper bolster and the corresponding upper module of described holding pad, form and the corresponding die of described drift on this upper module, described upper bolster moves up and down along described spacing guiding mechanism, and can drive described holding pad and make described drift be exposed to holding pad and die-cut panel to form tongue piece to described die shoe side shifting.By drift is arranged on the die shoe, can be die-cut simultaneously and the bent products panel on tongue piece and convenient die-cut after product take off material.
Take off material for the ease of the product after die-cut, ejector beam also is installed in the described upper module, be provided with spring between described ejector beam and the upper module.
And preferably, described upper bolster comprises that also the patrix that is positioned at upper module inserts, and described die is formed in described patrix inserts.Also have backing plate, fixed head, guide pillar, drift sheath on the described die shoe, described fixed head is positioned on the backing plate, described guide pillar and drift sheath are positioned on the fixed head, described holding pad is parallel to described fixed head and is provided with at interval with fixed head, has the holding pad spring between described holding pad and the fixed head.
Preferably, described spacing guiding mechanism comprises pull bar and lays respectively at helping pull a cart and limited post of pull bar two ends, and at pull bar, help pull a cart and the outside of limited post is with spring.
In order to make drift die-cut one side vertical curve tongue piece on one side, the head of described drift has the inclination angle that is 12 ± 1 degree with level.
In order to make after the die-cut bending of tongue piece not resilience and to keep the vertical of tongue piece, the described drift height partly that contacts with described tongue piece is at least 2/3 of tongue piece height.
For can guarantee drift can vertical curve tongue piece, in the gap between place's drift and the die of bending of product less than the thickness of tongue piece.
And do not produce friction when guaranteeing that tongue piece is crooked, have the space between the edge of described die oral area and tongue piece with die.Preferably, described space is 0.05mm.
Compared with prior art, the invention has the advantages that: this punch tongue forming die structure adopts the tongue piece one-step punching forming, has improved product quality and production efficiency greatly, has reduced the frock cost.This punch die structure adopts the structure of punch-die upside-down mounting, and adopts ejector beam to take off material, has overcome effectively and has adopted general infrastructure product to take off the problem of material difficulty.This mould structure has made full use of the compressible characteristic of PVC material, and the gap of tongue piece moulding is set to negative clearance, has effectively prevented product distortion and tongue piece off plumb situation.Reduced the frock cost, improved production efficiency and improved product quality.
Description of drawings
Fig. 1 is the structure of tongue piece punching molding mould in the prior art.
Fig. 2 is the finished product schematic diagram of vehicle trim strips of the present invention towards the tongue molding structure.
Fig. 3 is the schematic perspective view of the mould structure of the embodiment of the invention
Fig. 4 is the phantom of the mould structure of the embodiment of the invention.
Fig. 5 is the cutaway view of the mould structure of the embodiment of the invention along A-A ' line among Fig. 4.
Fig. 6 be the embodiment of the invention mould structure along A-A ' line among Fig. 4 with the reciprocal cutaway view of Fig. 5.
Fig. 7 is the cutaway view of the mould structure of the embodiment of the invention along B-B ' line among Fig. 6.
Fig. 8 is the schematic diagram of drift in the mould structure of the embodiment of the invention.
Fig. 9 is provided with figure for the gap that tongue piece in the mould structure of the embodiment of the invention bends between die and the drift.
The specific embodiment
Embodiment describes in further detail the present invention below in conjunction with accompanying drawing.
The interior water of vehicle of the present invention is cut towards the product of tongue moulding as shown in Figure 2, comprise body 1 and tongue piece 2, and interior water is cut punch tongue forming die structure, shown in Fig. 3-5, comprises the spacing guiding mechanism 20 between upper bolster 3, die shoe 4 and upper bolster 3 and the die shoe 4.
Wherein upper bolster 3 patrix that comprised upper module 31 and be positioned at upper module 31 inserts 32 and ejector beam 33.Ejector beam 33 is positioned at upper module 31, and and upper module 31 between be provided with spring 34, so ejector beam 33 can compress spring 34, and relies on the elastic force of spring 34 to prop up product, and when upper bolster 3 is up, helps product to take off material by the elastic force of spring 34.Patrix is inserted and 32 is formed at die with respect to 9 correspondences of the drift on the die shoe 4, and its machining accuracy is higher than upper module 31, and according to different drift sizes, can change this patrix and insert 32.
Have backing plate 5 on the die shoe 4, have fixed head 6, guide pillar 7, drift sheath 8, drift 9 and holding pad 10 on the backing plate 5.Fixed head 6 is positioned on the backing plate 5, guide pillar 7 and drift sheath 8 all are positioned on the fixed head 6, holding pad 10 keeps at a certain distance away and be arranged in parallel with fixed head 6, drift 9 in the drift sheath 8 passes holding pad 10, under the effect that does not have pressure, the top of drift 9 is positioned at holding pad 10 inboards can not expose, and both sides and holding pad 10 that described guide pillar 7 is positioned at holding pad 10 can move down along guide pillar 7.Also has the holding pad spring 18 that props up holding pad 10 from the below, as shown in Figure 7.Also be provided with the spring base 61 for this holding pad spring 18 location on the fixed head 6, holding pad spring 18 is butted between holding pad 10 and the fixed head 6, and holding pad spring 18 is not shown in Fig. 3, shown in Fig. 4,7.
Upper bolster 3 can move down under the effect of spacing guiding mechanism 20 near die shoe 4, spacing guiding mechanism 20 comprise help pull a cart 11, pull bar 13, limited post 14 and be positioned at pull bar 13, help pull a cart 11 and the spring 12 in limited post 14 outsides, help pull a cart 11 and limited post 14 lay respectively at the two ends of pull bar 13, and help pull a cart 11 and limited post 14 lay respectively on upper bolster 3 and the die shoe 4.
The following description of groundwork state of described mould, as Fig. 6, shown in 7, the product mould of packing into is put after on the holding pad 10, upper bolster 3 begins action, move down along spacing guiding mechanism 20, upper bolster 3 is descending pushes down product with holding pad 10, then, along with upper bolster 3 continues descending, product is also along with upper bolster 3 continues descending, ejector beam 7 on the upper module 3 withstands product from the top, the holding pad 10 of product below along with upper module 31 descending along guide pillar 7 also descending and compression holding pad spring 18, correspondingly be provided with and porosely stretch into (as shown in Figure 5) in the position with guide pillar 7 on the upper bolster 3 for guide pillar 7.Therefore product between upper module 31 and holding pad 10, fix and along with the descending continuation of upper bolster 3 down, make drift 9 from holding pad 10, stretch out and begin die-cut product.After drift 9 cut tongue piece 2 with product, along with the mould continuation is descending, drift 9 bended tongue piece 2.Mold stroke up resets then, and the ejector beam 7 that is installed on the upper bolster 3 can eject product under the effect of spring force, realizes the material that takes off of product, and so far, the die-cut process of entire die has just been finished.
Fig. 6 be after the tongue product also on mould, up and down die holder separately but also do not had the schematic diagram of discharging, Fig. 7 is the cutaway view along B-B ' line among Fig. 6, before die-cut, drift 9 is positioned at the inside of holding pad 10, product is positioned at the top of holding pad 10.When die-cut, along with the decline drift 9 of holding pad 10 is exposed to holding pad 10, and tongue piece 2 bendings of product, as shown in phantom in Figure 7.Perpendicularity when guaranteeing that tongue piece 2 bends, when the tongue piece that bends was finished, the height of drift 9 should reach 2/3 of tongue piece 2 height at least, and the height that is to say drift 9 is H, and drift 9 is at least 2/3H with the height that tongue piece 2 contacts.Can prevent like this after the die-cut bending tongue piece 2 resiliences, guarantee the vertical of tongue piece 2.
In order to guarantee that drift again can crooked tongue piece in die-cut process, the setting of the head angle of drift 9 has also had influence on the angle of bending after tongue piece is die-cut, if the head angle of drift 9 is too big, tongue piece forms Texturized in shear history easily owing to stress is concentrated, tongue piece finally just can't form 90 degree, and is too small if angle is provided with, and just can't realize the moulding of bending, therefore, the head of drift 9 should have the inclination angle of 12 ± 1 degree with level.Punch shape as shown in Figure 8.
And because interior water is cut product is to press the PVC material to be made by covering on the steel band, therefore this mould structure makes full use of the compressive characteristics of PVC material, as shown in Figure 9, the sectional view of drift and die part when Fig. 9 is die-cut, because drift 9 is positioned at die shoe 4, the patrix that corresponds to drift 9 on the upper bolster 3 32 dies that need to form with respect to drift 9 of inserting, in order to guarantee that tongue piece 2 can vertically bend after punched, the gap c of die and drift 9 is set to the thick t of material less than the product of the bending between die and the drift 9.And also leave certain space between the edge of tongue piece blank and the die oral area and prevent that tongue piece is stuck in the process of bending on die, this space a is generally 0.05mm.
By such setting, on one side the tongue piece that can when on one side die-cut, bend, and since drift on die shoe, be bent upwards with respect to product tongue piece bends after, and employing ejector beam, wait upper bolster to remove after, make things convenient for the material that takes off of product.
Although more than described the preferred embodiments of the present invention in detail, should be expressly understood that for a person skilled in the art, the present invention can have various changes and variation.All any modifications of being done within the spirit and principles in the present invention, be equal to replacement, improvement etc., all should be included within protection scope of the present invention.