CN101829873B - Secondary welding fixture for gear-box bracket of small automobile - Google Patents

Secondary welding fixture for gear-box bracket of small automobile Download PDF

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Publication number
CN101829873B
CN101829873B CN2010101572885A CN201010157288A CN101829873B CN 101829873 B CN101829873 B CN 101829873B CN 2010101572885 A CN2010101572885 A CN 2010101572885A CN 201010157288 A CN201010157288 A CN 201010157288A CN 101829873 B CN101829873 B CN 101829873B
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China
Prior art keywords
cylinder
alignment pin
base plate
hold
inserted sheet
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CN2010101572885A
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CN101829873A (en
Inventor
魏忠
程华
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Jiangsu ZOJE Seiko Polytron Technologies Inc
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Wuxi Zhongjie Vibration Isolators Co Ltd
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Publication of CN101829873A publication Critical patent/CN101829873A/en
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Abstract

The invention relates to a secondary welding fixture for a gear-box bracket of a small automobile, which is characterized in that: a set of lateral core-pulling positioning inserted sheet and cylinder positioning hold-down mechanism is symmetrically arranged at the left end and the right end of the upper surface of a bottom board respectively, and piston rods in the two sets of lateral core-pulling positioning inserted sheet and cylinder positioning hold-down mechanisms extend out of the front end of the upper surface of the bottom board parallelly; and a set of hinge type pneumatic hold-down mechanism is symmetrically arranged at the left end and the right end of the upper surface of the bottom board respectively, and hold-down parts of pressing plates of the two sets of hinge type pneumatic hold-down mechanisms are close to the center of the bottom board. Cylinders and the quick pressing plates are adopted to perform positioning and hold-down, so the operation in the welding process is convenient and quick; and the large-area square pressing plates are adopted to perform the hold-down, so the assembling surfaces of products have no welding slag, and the welding slag of the welded products are not needed to be processed.

Description

The weld jig second time of gear-box bracket of small automobile
Technical field
The present invention relates to a kind of weld jig, the especially a kind of weld jig second time of gear-box bracket of small automobile.
Background technology
Gear-box bracket of small automobile is used for gearbox and vehicle frame are installed; In welding process the product clamping stable be directly to have influence on dimensional accuracy of products and welding quality reliably; If assembling is unstable in welding process; The gap of weld will the time little when big, will cause that weld strength is unstable, the fusion penetration of welding is unstable, will cause scrapping of product.Simultaneously temperature can be very high in welding process, heat also can be very big, will cause the distortion of product to strengthen if the location is unstable, unreliable, makes the stable very poor of product, size be difficult to control.In welding process, also exist a large amount of splashing; All be welding slag on some important fitting surfaces of the product that makes; So also will spend lot of manpower and material resources and remove these and be melted in splashing of product surface, also influence the apparent of product, the surface quality of products that makes reduces greatly.After accomplishing, welding, product is taken out also very difficulty from anchor clamps owing to welding deformation.
Summary of the invention
The objective of the invention is to overcome the deficiency that exists in the prior art, provide that a kind of welding process is easy to operate, quick, do not have the weld jig second time of welding slag gear-box bracket of small automobile on the fitting surface of product.
According to technical scheme provided by the invention; The weld jig second time of said gear-box bracket of small automobile; The left end and the right-hand member that are included in the upper surface of base plate are provided with a cover side core-pulling location inserted sheet symmetrically and add the cylinder alignment hold-down mechanism; Two cover side core-pullings location inserted sheets add piston rod in the cylinder alignment hold-down mechanism all to parallel the stretching out of upper surface front end of base plate; Left end and right-hand member at the upper surface of base plate are provided with a cover hinge type pneumatic clamping mechanism symmetrically, and the compressed part of the pressing plate in the two cover hinge type pneumatic clamping mechanisms is all near the center of base plate;
Said side core-pulling location inserted sheet adds the cylinder alignment hold-down mechanism and comprises the firm banking that fixedly installs; One end of firm banking is set with the cylinder holder; The other end of firm banking is set with the location inserted sheet; On the firm banking between cylinder holder and the location inserted sheet, be set with mount pad, on the cylinder holder, cylinder be installed, be connected with on the piston rod of cylinder and compress alignment pin; The said alignment pin that compresses has at the bottom of the alignment pin of compressing section and compresses the alignment pin leading portion; The diameter that compresses section at the bottom of the alignment pin is greater than the diameter that compresses the alignment pin leading portion, compress alignment pin at the bottom of section be slidingly connected in the mount pad, compress the alignment pin leading portion and be slidingly connected in the inserted sheet of location;
Said hinge type pneumatic clamping mechanism is included in the cylinder that base plate is installed; The piston rod end of cylinder is equipped with connector; Plate upper surface is fixed with mount pad, is hinged with connecting plate on the mount pad, and the middle part of pressing plate is hinged on the top ends of connecting plate; The tail end of pressing plate is hinged on the connector, and the compressed part of pressing plate is a tabular.
Be fixed with first support post at plate upper surface, on first support post, be provided with first alignment pin near a side guide.Be fixed with second support post at plate upper surface, near second support post, be provided with second alignment pin near the opposite side pressing plate.
Plate upper surface outside side core-pulling location inserted sheet adds the cylinder alignment hold-down mechanism is fixed with anchor clamps installing and locating pin.
The present invention because adopted cylinder, fast pressing plate is located, is compressed, so operation is very easy in welding process, quick.The present invention is owing to adopted square large-area pressing plates, so do not have welding slag on the fitting surface of product, the product that welds is without the place to go welding slag.Anchor clamps of the present invention can a clamping under the cooperation of welding robot and rotary table just with product welding completion.It can be fit to large batch of manufactured parts.
Description of drawings
Fig. 1 is an overall structure sketch map of the present invention.
Fig. 2 is the left view of Fig. 1.
Fig. 3 is the structural representation of the hinge type pneumatic clamping mechanism among the present invention.
Fig. 4 is that the side core-pulling location inserted sheet among the present invention adds the cylinder alignment hold-down mechanism.
Fig. 5 is the left view of Fig. 4.
The specific embodiment
Below in conjunction with concrete accompanying drawing and embodiment the present invention is described further.
As shown in the figure: the weld jig second time of this gear-box bracket of small automobile; The left end and the right-hand member that are included in the upper surface of base plate 2 are provided with a cover side core-pulling location inserted sheet symmetrically and add the cylinder alignment hold-down mechanism; Two cover side core-pullings location inserted sheets add piston rod in the cylinder alignment hold-down mechanism all to parallel the stretching out of upper surface front end of base plate 2; Left end and right-hand member at the upper surface of base plate 2 are provided with a cover hinge type pneumatic clamping mechanism symmetrically, and the compressed part of the pressing plate 15 in the two cover hinge type pneumatic clamping mechanisms is all near the center of base plate 2
Said side core-pulling location inserted sheet adds the cylinder alignment hold-down mechanism and comprises the firm banking 3 that fixedly installs; One end of firm banking 3 is set with cylinder holder 1; The other end of firm banking 3 is set with location inserted sheet 4; On the firm banking 3 between cylinder holder 1 and the location inserted sheet 4, be set with mount pad 5, on cylinder holder 1, cylinder be installed, be connected with on the piston rod of cylinder and compress alignment pin 10; The said alignment pin 10 that compresses has at the bottom of the alignment pin of compressing section 10.1 and compresses alignment pin leading portion 10.2; The diameter that compresses section 10.1 at the bottom of the alignment pin is greater than the diameter that compresses alignment pin leading portion 10.2, compress alignment pin at the bottom of section 10.1 be slidingly connected in the mount pad 5, compress alignment pin leading portion 10.2 and be slidingly connected in the inserted sheet 4 of location;
Said hinge type pneumatic clamping mechanism is included in the cylinder that base plate 2 lower surfaces are installed; The piston rod end of cylinder is equipped with connector 12; Base plate 2 upper surfaces are fixed with mount pad 13, are hinged with connecting plate 14 on the mount pad 13, and the middle part of pressing plate 15 is hinged on the top ends of connecting plate 14; The tail end of pressing plate 15 is hinged on the connector 12, and the compressed part of pressing plate 15 is a tabular.
Base plate 2 upper surfaces near a side guide 15 are fixed with first support post 8, on first support post 8, are provided with first alignment pin 9.Base plate 2 upper surfaces near opposite side pressing plate 15 are fixed with second support post 6, near second support post 6, are provided with second alignment pin 7.
Base plate 2 upper surfaces outside side core-pulling location inserted sheet adds the cylinder alignment hold-down mechanism are fixed with anchor clamps installing and locating pin 11.
After the welding of gear-box bracket of small automobile semi-finished product is accomplished; Being added cylinder alignment hold-down mechanism and two by two on the base plate 2 cover side core-pulling location inserted sheet overlaps hinge type pneumatic clamping mechanisms and compresses; Second support post 6 and first support post 8 all are used to support the gear-box bracket of small automobile semi-finished product; First alignment pin 9 and second alignment pin 7 are used for the gear-box bracket of small automobile semi-finished product are positioned at anchor clamps of the present invention; Side core-pulling location inserted sheet adds and compresses that the front end face of section 10.1 compresses gear-box bracket of small automobile semi-finished product two ends with location inserted sheet 4 at the bottom of the alignment pin in the cylinder alignment hold-down mechanism among the present invention; Pressing plate 15 among the present invention in the hinge type pneumatic clamping mechanism compresses the other two ends of gear-box bracket of small automobile semi-finished product, after compressing, can carry out the welding operation second time.

Claims (4)

1. the weld jig second time of a gear-box bracket of small automobile; It is characterized in that: the left end and the right-hand member that are included in the upper surface of base plate (2) are provided with a cover side core-pulling location inserted sheet symmetrically and add the cylinder alignment hold-down mechanism; Two cover side core-pullings location inserted sheets add piston rod in the cylinder alignment hold-down mechanism all to parallel the stretching out of upper surface front end of base plate (2); Left end and right-hand member at the upper surface of base plate (2) are provided with a cover hinge type pneumatic clamping mechanism symmetrically, and the compressed part of the pressing plate (15) in the two cover hinge type pneumatic clamping mechanisms is all near the center of base plate (2);
Said side core-pulling location inserted sheet adds the cylinder alignment hold-down mechanism and comprises the firm banking (3) that fixedly installs; One end of firm banking (3) is set with cylinder holder (1); The other end of firm banking (3) is set with location inserted sheet (4); On the firm banking (3) between cylinder holder (1) and the location inserted sheet (4), be set with first mount pad (5); At cylinder holder (1) cylinder go up to be installed, to be connected with on the piston rod of cylinder and to compress alignment pin (10), the said alignment pin (10) that compresses has section at the bottom of the alignment pin of compressing
(10.1) with compress alignment pin leading portion (10.2); The diameter that compresses section (10.1) at the bottom of the alignment pin is greater than the diameter that compresses alignment pin leading portion (10.2); Section (10.1) is slidingly connected in first mount pad (5) at the bottom of compressing alignment pin, compresses alignment pin leading portion (10.2) and is slidingly connected in the location inserted sheet (4);
Said hinge type pneumatic clamping mechanism is included in the cylinder that base plate (2) is installed, and the piston rod end of cylinder is equipped with connector (12), and base plate (2) upper surface is fixed with second mount pad (13), second mount pad
(13) be hinged with connecting plate (14) on, the middle part of pressing plate (15) is hinged on the top ends of connecting plate (14), and the tail end of pressing plate (15) is hinged on the connector (12), and the compressed part of pressing plate (15) is a tabular.
2. the weld jig second time of gear-box bracket of small automobile as claimed in claim 1, it is characterized in that: base plate (2) upper surface near a side guide (15) is fixed with first support post (8), on first support post (8), is provided with first alignment pin (9).
3. the weld jig second time of gear-box bracket of small automobile as claimed in claim 1; It is characterized in that: base plate (2) upper surface near opposite side pressing plate (15) is fixed with second support post (6), near second support post (6), is provided with second alignment pin (7).
4. the weld jig second time of gear-box bracket of small automobile as claimed in claim 1 is characterized in that: base plate (2) upper surface that inserted sheet adds the cylinder alignment hold-down mechanism outside in the side core-pulling location is fixed with anchor clamps installing and locating pin (11).
CN2010101572885A 2010-04-14 2010-04-14 Secondary welding fixture for gear-box bracket of small automobile Active CN101829873B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2010101572885A CN101829873B (en) 2010-04-14 2010-04-14 Secondary welding fixture for gear-box bracket of small automobile

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Application Number Priority Date Filing Date Title
CN2010101572885A CN101829873B (en) 2010-04-14 2010-04-14 Secondary welding fixture for gear-box bracket of small automobile

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CN101829873A CN101829873A (en) 2010-09-15
CN101829873B true CN101829873B (en) 2012-05-23

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Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102909507B (en) * 2011-08-05 2015-10-28 昆山荣仕杰自动焊接设备有限公司 Welding device for automobile intermediate support
CN102720830B (en) * 2012-06-26 2016-01-20 无锡市中捷减震器有限公司 The embedded rubber bearing vibration damper of gearbox
CN107627063B (en) * 2017-11-03 2023-10-20 北京北方车辆集团有限公司 Welding positioning device for vehicle body control mechanism
CN111376194B (en) * 2020-04-27 2021-04-13 六安市龙兴汽车零部件有限公司 Multi-group clamping mechanism for producing acceleration boxes and using method thereof

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2843714Y (en) * 2005-11-18 2006-12-06 河南中轴集团有限公司 Special clamp for submerged-arc welder
CN201776583U (en) * 2010-04-14 2011-03-30 无锡市中捷减震器有限公司 Secondary welding fixture for bracket of small-sized automobile gearbox

Family Cites Families (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP3928308B2 (en) * 1999-08-06 2007-06-13 日産自動車株式会社 Product assembly method
JP2005319969A (en) * 2004-05-11 2005-11-17 Toyota Motor Corp Welding auxiliary device of chassis frame

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2843714Y (en) * 2005-11-18 2006-12-06 河南中轴集团有限公司 Special clamp for submerged-arc welder
CN201776583U (en) * 2010-04-14 2011-03-30 无锡市中捷减震器有限公司 Secondary welding fixture for bracket of small-sized automobile gearbox

Non-Patent Citations (2)

* Cited by examiner, † Cited by third party
Title
JP特开2001-47338A 2001.02.20
JP特开2005-319969A 2005.11.17

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Address after: 214199 Donggang Town, Xishan District, Jiangsu, China

Patentee after: Jiangsu ZOJE Seiko Polytron Technologies Inc

Address before: Donggang Guo Town Industrial Park of Xishan District, Wuxi city of Jiangsu Province in 214199

Patentee before: Wuxi Zhongjie Vibration Isolators Co., Ltd.