CN101824348A - Method for preparing biomass compact fuel with rubber seed hull - Google Patents
Method for preparing biomass compact fuel with rubber seed hull Download PDFInfo
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- CN101824348A CN101824348A CN 201010101427 CN201010101427A CN101824348A CN 101824348 A CN101824348 A CN 101824348A CN 201010101427 CN201010101427 CN 201010101427 CN 201010101427 A CN201010101427 A CN 201010101427A CN 101824348 A CN101824348 A CN 101824348A
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E50/00—Technologies for the production of fuel of non-fossil origin
- Y02E50/10—Biofuels, e.g. bio-diesel
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E50/00—Technologies for the production of fuel of non-fossil origin
- Y02E50/30—Fuel from waste, e.g. synthetic alcohol or diesel
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Abstract
The invention discloses a method for preparing a biomass compact fuel with rubber seed hulls, comprising the following steps: grinding well-stored rubber seed hulls in proper grain diameter, adding a proper amount of organic adhesive, and putting in a pressure-type forming machine after stirring; controlling technological parameters of pressure, humidity, rotate speed and the like to solidify the adhesive rubber seed hulls, changing volume weight, increasing heat value and improving combustibility to produce solid and compact fuel which is convenient for storage and transportation. The biomass compact fuel can be used for direct combustion or combustion with coal in boilers; or can be produced into the rod-shaped biomass compact fuel of wood charcoal by forming into rod-shaped material and further vehiclerying out pyrolysis by a kiln process. The wood charcoal can be widely used for civil life, industrial production, etc.
Description
Technical field
The present invention relates to the technical field of utilizing unconventional feedstock production biomass compact fuel, particularly relate to and utilize rubber seed hull to prepare the biomass compact fuel processing method.
Background technology
As everyone knows, entered since 21st century, human society is faced with serious energy problem, and solving the problem of environmental pollution that causes in energy shortage and the energy development is the key of human kind sustainable development.Biomass compact fuel is a kind of of biomass energy.It has renewable and eco-friendly dual characteristics biomass energy, is considered to the important component part of following sustainable energy system.Biomass energy changes the unit weight of biomass by the curing molding technology, improves fuel value, has improved combustionproperty, makes it become solid, the hard-packed solid forming compact fuel of quality.The solid forming biomass compact fuel is converted into available energy (heat or electric power) by direct burning, is main one of mode of utilizing of biomass energy.
Biomass are various organic substances that occurring in nature has life to grow, and comprise animals and plants and microorganism.Can be used as the part that the energy is used by people in the biomass and be called biomass energy.Wherein the biomass solid compact fuel has the volatiles height, and carbon is active high, and sulphur, nitrogen content are low, the advantage that ash content is low.Existing mineral fuel attribute, the characteristics of can store again, transport, regenerate, changing are the less a kind of energy that is subjected to the natural condition restriction.From the angle analysis of life cycle, the biomass combustion release of carbon dioxide is not given carbon dioxide content increase in the atmosphere.Therefore, according to international agreement, this part carbonic acid gas is not made greenhouse gases and is handled.The Chinese government has included biomass energy in the extrusion position that ensures national development, the important measures of the technical progress of accelerating the material energy as sustainable development stably and energy-saving and emission-reduction, the renewable energy source that comprises biomass energy is the field that China energy is first developed.
Very abundant in China's biomass energy, many resources are utilized as yet well, herd the residuum overwhelming majority that industry such as pair produces in agricultural and become waste, become the environmental pressure of every profession and trade.And on the other hand, the conventional energy resources of China is in short supply to have had a strong impact on socioeconomic fast development, and the concentrated on a large scale use of fossil energy, has caused harm to existent environment of people.Country has issued the multi-section law for this reason, strengthen the development research of renewable energy technologies energetically.Biomass energy is occupied critical role as the fourth-largest Energy resources in renewable energy source.The shortage that the exploitation biomass energy both can have been replenished conventional energy resources also has great environmental benefit.Compare with other biological mass-energy source technology, the biomass compact fuel technology is easy realization of large-scale production and use more, and its degree easy to use can allow common people easily be easy to accept.So, utilize biomass compact fuel that wide development space and good market outlook are arranged.In numerous biomass energies, the rubber seed shell is a kind of precious resources that people can not forget.Provinces and regions kinds such as Hainan Province of China, Yunnan Province, Guangdong Province, Guangxi Zhuang Autonomous Region are implanted with nearly 13,000,000 mu rubber woods.Only just there is more than 600 ten thousand mu cultivated area in the Xishuangbanna in Yunnan, the annual rubber seed that can produce more than 30 ten thousand tons, these seeds contain abundant grease and protein, through the promotion energetically and the popularization of local scientific research institution and government department, have caused the interest and the concern of industrial community at present.Rubber seed will produce a large amount of rubber seed hulls in the process that is utilized, its ratio will account for 45 percent of gross weight.And rubber seed hull contains a large amount of xylogen (accounting for about 20%), Mierocrystalline cellulose (accounting for about 45%), hemicellulose (accounting for 14.5%), and hydrogen richness reaches 7 percent; Oxygen level reaches 36 percent.Lower heat value reaches 66 percent of mark coal calorific value (29.3MJ/kg) at 19.50MJ/kg behind its compression moulding fuel.Be to manufacture the splendid raw material of biomass energy compact fuel.But this " being misplaced local resource " suffered to treat coldly for a long time, wasted.Now along with people to the re-recognizing of biomass resource, the value of rubber seed and shell thereof more and more is much accounted of.Particularly the provinces and regions of China's establishing in large scale rubber all are the tropical rain forest areas, and ecotope is extremely responsive, environmental protection requirement is than higher, again away from solid fuel supply places such as coals, and the under-supply development that is restricting local economy of primary energy source.And on traditional habit, cut down trees and be fuel by cutting firewood, bring big pressure to ecotope.Utilizing rubber seed hull production to prepare biomass compact fuel and both can satisfy the industrial production and the people demand to the energy, can make waste utilize protection environment and ecology more again, is that part is suited measures to local conditions, and kills two birds with one stone, and benefits the cause of society.
The production of biomass compact fuel prepares cardinal principle: (heat or do not heat) under certain pressure effect, made loose originally, in small, broken bits, unbodied biomass material be compressed into bigger granular, block, the bar-shaped various shaped fuels of density.The contraction principle of biomass compact fuel can be divided into the deformation result of closely knit filling, surface deformation and destruction, three kinds of reasons of viscous deformation.It at first is closely knit filling, little, the loose raw material in small, broken bits of effect lower density in external force is subjected to displacement and rearranges at the mould endoparticle, variation has taken place in intergranular contact condition, change to line or face contact from point, line contact beginning, contact area increases gradually, until the filling of finishing the mould finite space, the unit weight of raw material increases, and has realized closely knit filling; Along with the increase of external pressure, primary particle produces recoverable deformation and because relative displacement causes surface deformation and destruction; After externally pressure further increases, the viscous deformation that is produced by stress is further dwindled intergranular voidage, density continues to increase, the increasing of the increase specific density of its contact area wanted big hundreds of even thousands of times, impel to produce complicated mechanical engagement and intermolecular bonding force (particularly having under the condition of cakingagent), this process is referred to as viscous deformation.
For not making the material rebound deformation after the compression, in compression, an amount of cakingagent must be arranged.Cakingagent can be produced by material itself in compression, also can add on demand.
Because China is vast in territory, raw material types is various, the imbalance of economic technology development in addition, the biomass compact fuel that various places produce also varies on the quality quality, and is very different.Subject matter is:
(1), think little of raw-material collection keeping, cause rotten loss of effective constituent in the raw material, reduced the combustion heat value of biomass compact fuel;
(2), in processing and forming technology, particularly in the bar moulding for improving degree of compactness and intensity, adopt high temperature, highly compressed technology mode, but brought problems such as energy consumption height, mechanical component wearing and tearing are big, the high easy burnt paste of product temperature, spontaneous combustion.This is the manufacturer of each biomass compact fuel, face and need the urgent problem that solves.
At the deficiency and the problem of above-mentioned existence, this patent proposes to have starting material the warehouse style keeping measure of strict demand; The interpolation cakingagent can play and cohere and lubrication in the compression moulding process, can solve the above problems effectively.
Summary of the invention
Unconventional raw material of the present invention refers in particular to the shell of rubber seed.The objective of the invention is to utilize rubber seed hull to prepare biomass compact fuel, provide a kind of convenience feasible processing method for raw material production.
Patent of the present invention contains following steps with the method that rubber seed hull prepares biomass compact fuel:
(1), the virgin rubber seed really made rapid drying, shell benevolence separating treatment after, collect and be stored in spiral steel plate vertical silo or the special-purpose warehouse, rubber seed hull raw material water content is controlled at 10~15%, storage and custody is stacked under heap height≤6m condition in temperature≤22 ℃;
(2), pulverize: rubber seed hull is put into pulverizer processing pulverize, grinding particle size is 1~1.5mm;
(3), compression moulding: the rubber seed hull after will pulverizing is suppressed the formation biomass compact fuel in two ways, the one, utilize the roller molding mode that raw material is pressed into particle, patch fuel; Be to utilize the screw extrusion mode that raw material is pressed into rod-type fuel element in addition;
(4), as required, or with kiln process to clavate fuel heat cracking processing charcoal, require to use the baking kiln of building at clayed ground, temperature reaches 280 ℃, just can stop oxygen supply;
(5), be cooled to room temperature packing warehouse-in.
The requirement of described special warehouse is: terrace is intact, solid, smooth, and lays effective moisture-proof barrier; Wall is intact, firm, inboard level and smooth, the high 6m of bearing wall, the damp proof insulation section will be laid damp proof material, exterior wall is coated with light color, guarantees to accomplish: on do not leak, down not damp, ventilate, cover, waterproof.
Described roller moulding is: the raw material after will pulverizing, in the scope of water ratio 12~17%, add the cakingagent of mass percent≤3%, after the stirrer stirring, put into horizontal ring mold forming and become, at rotating speed 140~220r/min, under compression ratio (ratio of the useful length of finger pressure mould and die throat diameter) 1.5~4 processing condition, obtain diameter and be no more than the granular fuel of 50mm, adjust compression ratio, can get patch fuel in 6-12mm length;
Described spiral extrusion shaping is: the raw material after will pulverizing, add the cakingagent of mass percent≤5%, in the scope of water ratio 10~17%, after the stirrer stirring, put into screw extrusion press, at forming pressure 40~75MPa, under the processing condition of the screw rod speed of mainshaft 450~800r/min, be pressed into the hollow circle or the hexagon barred body that are yellow black, external diameter is at 50~55mm, internal orifice dimension is at 15~20mm, and length is the mechanism rod of 450~500mm.
The organic binder that adds in the described rubber seed hull after pulverizing is: wood tar oil, vegetables oil " oil foot ", lac are shellac or molasses, and the mass percent of the cakingagent that is added is between 3~5%.
The described room temperature packing warehouse-in that is cooled to is: being cooled to room temperature all need be with natural wind or pressure wind cooling room temperature in place that the screening canopy is arranged or storehouse; The storehouse of warehouse-in should have good ventilation, moistureproof facility.Particle, block compact fuel can be packed, and excellent type charcoal is used waterproof cloth, paper bag is wrapped up in, and refill the case outward transport.
The present invention realizes by following steps:
(1), raw material is collected and is stored.Shell benevolence is separated back and rubber seed hull collection warehouse-in, be stored in spiral steel plate vertical silo or the special-purpose warehouse.As use special-purpose warehouse, to the requirement in warehouse be: terrace is intact, solid, smooth, and lays effective moisture-proof barrier; Wall is intact, firm, inboard level and smooth, the high 6m of bearing wall, and the damp proof insulation section will be laid damp proof material, and exterior wall is coated with light color.Guarantee to accomplish: on do not leak, down not damp, ventilate, cover, waterproof.In water content 10~15%, storage and custody is stacked under heap height≤6m condition in temperature≤22 ℃.
(2), pulverize.Rubber seed hull is put into pulverizer processing pulverize, grinding particle size is 1~1.5mm;
(3), compression moulding.Rubber seed hull after the pulverizing can be suppressed the formation biomass compact fuel in two ways, and the one, utilize the roller molding mode that raw material is pressed into particle, patch fuel; Be to utilize the screw extrusion mode that raw material is pressed into rod-type fuel element in addition.
1, roller moulding.With the raw material after pulverizing, in the scope of water ratio 12~17%, add the cakingagent of≤3% (mass percent), cakingagent can be any in wood tar oil, plant " pin oil ", lac solvent, the molasses.After the stirrer stirring, putting into horizontal ring mold forming becomes, at rotating speed 140~220r/min, under compression ratio (ratio of the useful length of finger pressure mould and die throat diameter) 1.5~4 processing condition, obtain diameter and be no more than the granular fuel of 50mm in 6-12mm length.Adjust compression ratio, can get patch fuel.
2, spiral extrusion shaping.With the raw material after pulverizing, add the cakingagent of≤5% (mass percent), cakingagent can be wood tar oil, plant " pin oil ", lac solvent, molasses etc.In the scope of water ratio 10~16%, after the stirrer stirring, put into screw extrusion press, at forming pressure 40~75MPa, under the processing condition of the screw rod speed of mainshaft 450~800r/min, be pressed into the hollow circle or the hexagon barred body that are yellow black, external diameter is at 50~55mm, internal orifice dimension is at 15~20mm, and length is the mechanism rod of 450~500mm.
3, with kiln process charcoal is processed in the cracking of clavate fuel heat, required to use the baking kiln of building at clayed ground, temperature reaches 280 ℃, just can stop oxygen supply.
(4), be cooled to room temperature packing warehouse-in
Biomass compact after the compression moulding expects that so temperature is at 70~110 ℃; The temperature of charcoal reaches 280 ℃ during the thermo-cracking kiln discharge.All need in place that the screening canopy is arranged or storehouse, be cooled to room temperature with natural wind, pressure wind.Storehouse should have good ventilation, moistureproof facility.Particle, block compact fuel can be packed, and excellent type charcoal is used the waterproof cloth parcel, refill the case outward transport.
The advantage of this patent is:
(1), with rubber seed hull this at depleted biomass material traditionally, be converted into the biofuel of dense form, both improved the utility value of rubber seed fruit; Protected environment again, reduced destruction ecology.Particularly in China rubber establishing in large scale area, generally all lacking solid fuel, is to be fuel by the bavin firewood traditionally, and its realistic meaning is just more outstanding and important.
(2), highlight the importance that raw material silo is preserved, change the bad habit that domestic part enterprise ignores the production details aborning.Not only can do industry greatly, more can run business into strong one industry.Compare with air storage keeping raw material, utilize warehouse storage keeping raw material, can reduce by 13% power loss at least.
(3), in the compression moulding process, add an amount of cakingagent, can reduce the wearing and tearing of pressing device, prolong the work-ing life (this is particularly important to spiral extrusion equipment) of key parts such as compression screw rod and sleeve, also save simultaneously the electric heater unit of screw extrusion press, thereby reduced production cost of products; Increase product strength simultaneously, reduced the fragmentation in transportation, storage, the use, improved the quality of fuel.
(4), after the compression moulding, can reach following index with the compact fuel of rubber seed hull production and see Table 1:
(5), biomass compact fuel purposes: particle, blocky fuel can be industrial generation and boiler, civilian life staying idle at home provide environmental protection fine clean solid fuel; To the thermo-cracking of rod-type fuel element by kiln process, charcoal.Charcoal has extensive and important purposes, and except that domestic fuel, charcoal can make to hinder flux, is used for metallurgy, STEELMAKING PRODUCTION; Work oozes the charcoal agent, can improve steel components surface hardness and wear resistance; With saltpetre and sulphur preparation black powder; Can be made into graphite, make solid lubricant, and Graphite Electrodes; Make gac and be used for field such as chemical industry, medicine, environmental protection, as the decolouring and the purification of the purification of chemical agent, sugar, fatty deodorizing, gas delivery, filtering out harmful matter, make smoke mask etc.
Table 1: biofuel technical parameter
Annotate: the special low ash content steam coal ash content of national standard is: the thermal value of one ton of mark of≤10.0% (GB/T17608) coal is: 29.3MJ/kg
Mainly form because rubber seed hull is the same with other biomass material by Mierocrystalline cellulose, half fiber and xylogen.And the content of carbon, hydrogen and oxygen has reached 99% (massfraction) in dried rubber seed, is the principal element that burning produces heat.And rubber seed hull must be peeled off with rubber seed benevolence under drying conditions, at this time the water content of rubber seed hull is 10~12%, if in time rubber seed hull is stored in keeping in the good warehouse of condition, can reduce the loss of compositions such as carbon, hydrogen, oxygen effectively, guarantee to produce the fuel mass of preparing.Moisture is important key factor in the compact fuel moulding, and moisture content is the most suitable between pressed charge moulding in 10~15% o'clock.
In the moulding of biomass compact fuel, keep certain shape and intensity in order to make the fuel after the compressed moulding, need an amount of cakingagent loose raw material is binded moulding under pressure.Normal conditions are to take following method:
1, the cakingagent that utilizes the xylogen in the raw material to become raw material itself to be had at high temperature (120~250 ℃) melting, and its temperature is during up to 300 ℃, and stickiness is the highest.But high temperature has also brought negative problem, has most importantly strengthened plant capacity consumption, has increased product cost; The at high temperature easy spontaneous combustion of shaped fuel has also stayed big hidden danger for safety in production.
2, the extra cakingagent that adds when combust molding.The cakingagent that is used for the biomass compact fuel moulding has: inorganic binder, organic binder and fiber-like cakingagent three major types.Use inorganic binder,, can play certain cohesive action, but this class cakingagent has increased the ash content of fuel, reduced calorific value, the weak effect of use as clay, cement, water glass etc.And organic class cakingagent petroleum tar, pitch, resin, paper waste, starch etc. also have good cohesive action, exist combustion product gases big simultaneously, easily the defective of the moisture absorption.The emission of harmful substances amount increases in the time of generally all can making burning with fiber-like cakingagents such as paper wastes, particularly sulfide SO
2Surpass 150mg/m
3, cause bigger infringement to surrounding enviroment.
Through long-term experiment, it is the moulding cakingagent of rubber seed hull compact fuel that this patent proposes to adopt the organic binder that has more environmental protection characteristic.They can be a kind of in following several material:
1, wood tar oil.Wood tar oil is the kiln gas in the carbonization process to be cooled off reclaim a kind of black viscous liquid that obtains.The main component of wood tar oil is a wood creosote, also contains organic compound such as hydro carbons, acids, phenols.Have advantages such as soften is good, ageing-resistant, high temperature resistant.Also can be used for fuel, quality is equal to oil fuel.
2, vegetables oil " oil foot ".Plant " oil foot ", the tankage that in refining Vegetable oil lipoprotein processes such as soybean, vegetable seed, cottonseed, produced exactly.Similarly rubber seed also will produce " oil foot " in the oil expression process.Past " oil foot " is used as offal treatment always, is not well utilized, and has not only caused the wasting of resources, also causes environmental pollution.The main component of plant " oil foot " is stearic acid, multiple mixed fatty acid and a small amount of oil plant raw material.By the oil foot that squeezing, filter type obtain, stickiness is big, and significant lubricated, cohesive action is arranged, and do not contain any chemical additive, also be the good merchantable brand in the cakingagent.
3, lac (shellac).Lac is by the tachardia lacca excretory pure natural resin of living on the host plant, have that cementability is strong, insulation, moistureproof, film smooth, bright, features such as chemical property is stable, and nontoxic, tasteless, nontoxic pair is residual, is unique thermosetting natural resin.
4, molasses.Molasses are byproducts of sugar industry, measure big and inexpensive.
Embodiment
Further specify flesh and blood of the present invention with example below, but content of the present invention is not limited to this.
" processing method of a kind of rubber seedcake (dregs of rice) preparation protein fodder " (State Intellectual Property Office's patent of invention publication number: CN101194669) patent that the present invention uses the inventor herein to have, " microwave treatment and extruding puffing synthesis method prepare the processing method of rubber seed oil " (State Intellectual Property Office's patent of invention publication number: patent CN 101597542A), the rapid drying of the virgin rubber seed fruit of being adopted, special technologies such as shell benevolence separation, the preparation technology of rational Application compact fuel again, the then annual number that can obtain reaches 19.5MJ/kg in the net calorific value of hundreds of thousands of ton and even tons up to a million, is about the rubber seed hull compact fuel of mark calorific value of coal 29.3MJ/kg 66 percent.
Biomass compact after the compression moulding expects that so temperature is at 70~110 ℃; The charcoal temperature reaches 280 ℃ during the thermo-cracking kiln discharge.All need be with natural wind or pressure wind cooling room temperature in place that the screening canopy is arranged or storehouse.Storehouse should have good ventilation, moistureproof facility.Particle, block compact fuel can be packed, and excellent type charcoal is used waterproof cloth, paper bag is wrapped up in, and refill the case outward transport.
Embodiment 1 takes out rubber seed hull 50KG from the warehouse (process breaks away from benevolence before depositing the warehouse in, moisture is 12~17%), put into beater grinder and be crushed to 1mm, change the stirrer cakingagent 1.25KG that is in harmonious proportion with ethanol and lac of admixture (press massfraction 2.5%) simultaneously over to, after fully stirring, on ring mode pressure roller granule-forming machine, with the rotating speed of 175r/minr, be to be pressed into granular fuel under 2 the condition at compression ratio, to be cooled to room temperature packing warehouse-in.
Embodiment 2 takes out rubber seed hull 100KG from the warehouse (process breaks away from benevolence before depositing the warehouse in, moisture is 12~17%), put into beater grinder and be crushed to 1.2mm, change the stirrer modulated molasses cakingagent 3KG that makes of admixture (press massfraction 3%) simultaneously over to, after fully stirring, on ring mode pressure roller granule-forming machine, with the rotating speed of 220r/minr, be to be pressed into granular fuel under 3.5 the condition at compression ratio, to be cooled to room temperature packing warehouse-in.
Embodiment 3 takes out from the warehouse through breaking away from the benevolence skin, the rubber seed hull 75KG of moisture between 10~16%, putting into beater grinder is crushed to 1.5mm and changes stirrer over to, " oil foot " cakingagent 3KG of the modulated rubber seed oil that makes of admixture (press massfraction 4%) simultaneously, after fully stirring, insert in the spiral extrusion machine, with the rotating speed of screw rod main shaft 475r/min, the pressure of 60MPa, extruding growth 550mm, diameter 50mm band diameter of bore are the hexagon mechanism carbon rod of 20mm.
Embodiment 4 takes out from the warehouse through breaking away from the benevolence skin, the rubber seed hull 120KG of moisture between 10~16%, putting into beater grinder is crushed to 1.5mm and changes stirrer over to, the modulated wood tar oil cakingagent 6KG that makes of admixture (press massfraction 5%) simultaneously, after fully stirring, insert in the spiral extrusion machine, with the rotating speed of screw rod main shaft 650r/min, the pressure of 40MPa, extruding growth 500mm, diameter 55mm band diameter of bore are the hexagon mechanism carbon rod of 15mm.
The clavate fuel of above-mentioned gained, further charcoal is processed in charing as required, then need adopt kiln process to carry out thermo-cracking and handle, and requires to use the baking kiln of building at clayed ground, and temperature reaches 280 ℃, just can stop oxygen supply, is the charcoal finished product after the cooling.
Claims (6)
1. one kind prepares the method for biomass compact fuel with rubber seed hull, it is characterized in that containing following steps:
(1), the virgin rubber seed really made rapid drying, shell benevolence separating treatment after, collect and be stored in spiral steel plate vertical silo or the special-purpose warehouse, rubber seed hull raw material water content is controlled at 10~15%, storage and custody is stacked under heap height≤6m condition in temperature≤22 ℃;
(2), pulverize: rubber seed hull is put into pulverizer processing pulverize, grinding particle size is 1~1.5mm;
(3), compression moulding: the rubber seed hull after will pulverizing is suppressed the formation biomass compact fuel in two ways, the one, utilize the roller molding mode that raw material is pressed into particle, patch fuel; Be to utilize the screw extrusion mode that raw material is pressed into rod-type fuel element in addition;
(4), as required, or with kiln process to clavate fuel heat cracking processing charcoal, require to use the baking kiln of building at clayed ground, temperature reaches 280 ℃, just can stop oxygen supply;
(5), be cooled to room temperature packing warehouse-in.
2. according to claim 1ly prepare the method for biomass compact fuel with rubber seed hull, it is characterized in that: the requirement of described special warehouse is: terrace is intact, solid, smooth, and lays effective moisture-proof barrier; Wall is intact, firm, inboard level and smooth, the high 6m of bearing wall, the damp proof insulation section will be laid damp proof material, exterior wall is coated with light color, guarantees to accomplish: on do not leak, down not damp, ventilate, cover, waterproof.
3. the method for preparing biomass compact fuel with rubber seed hull according to claim 1, it is characterized in that: described roller moulding is: the raw material after will pulverizing, in the scope of water ratio 12~17%, add the cakingagent of mass percent≤3%, after the stirrer stirring, putting into horizontal ring mold forming becomes, at rotating speed 140~220r/min, under compression ratio (ratio of the useful length of finger pressure mould and die throat diameter) 1.5~4 processing condition, obtain diameter and be no more than the granular fuel of 50mm in 6-12mm length, adjust compression ratio, can get patch fuel.
4. the method for preparing biomass compact fuel with rubber seed hull according to claim 1, it is characterized in that: described spiral extrusion shaping is: the raw material after will pulverizing, add the cakingagent of mass percent≤5%, in the scope of water ratio 10~17%, after the stirrer stirring, put into screw extrusion press, at forming pressure 40~75MPa, under the processing condition of the screw rod speed of mainshaft 450~800r/min, be pressed into the hollow circle or the hexagon barred body that are yellow black, external diameter is at 50~55mm, and internal orifice dimension is at 15~20mm, and length is the mechanism rod of 450~500mm.
5. the method for preparing biomass compact fuel with rubber seed hull according to claim 1, it is characterized in that: the organic binder that adds in the described rubber seed hull after pulverizing is: wood tar oil, vegetables oil " oil foot ", lac are shellac or molasses, and the mass percent of the cakingagent that is added is between 3~5%.
6. prepare the method for biomass compact fuel according to claim 1 is described with rubber seed hull, it is characterized in that: the described room temperature packing warehouse-in that is cooled to is: be cooled to room temperature all need be in the place that hides canopy or storehouse be arranged with natural wind or force wind cooling room temperature; The storehouse of warehouse-in should have good ventilation, moistureproof facility.Particle, block compact fuel can be packed, and excellent type charcoal is used waterproof cloth, paper bag is wrapped up in, and refill the case outward transport.
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CN103619996A (en) * | 2011-06-23 | 2014-03-05 | 联邦科学与工业研究组织 | Process and apparatus for continuous production of densified charcoal |
CN112410091A (en) * | 2020-10-10 | 2021-02-26 | 北京林业大学 | Biomass compact forming method |
CN114693189A (en) * | 2022-05-31 | 2022-07-01 | 南京信息工程大学 | Plate body turning and positioning method and system, storage medium and computing equipment |
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CN101012404A (en) * | 2007-02-07 | 2007-08-08 | 蔡文树 | Biomass granular fuel and producing method thereof |
CN101139538A (en) * | 2007-10-23 | 2008-03-12 | 张百良 | Straw rod-shaped compact formed fuel and method for manufacturing same |
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CN101323787B (en) * | 2008-07-29 | 2013-11-20 | 王新里 | Method for comprehensive utilization of rubber seed |
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2010
- 2010-01-27 CN CN 201010101427 patent/CN101824348B/en not_active Expired - Fee Related
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CN102676198B (en) * | 2011-12-29 | 2015-03-11 | 新奥科技发展有限公司 | Method for preparing bio-oil and/or pyrolytic gas by pyrolysis of biomass |
CN102676259A (en) * | 2012-04-18 | 2012-09-19 | 吉林大学 | Preparation method and novel using methods of carbon monolith binder |
CN112410091A (en) * | 2020-10-10 | 2021-02-26 | 北京林业大学 | Biomass compact forming method |
CN114693189A (en) * | 2022-05-31 | 2022-07-01 | 南京信息工程大学 | Plate body turning and positioning method and system, storage medium and computing equipment |
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