A kind of carbide slag pretreatment process that is used for wet desulphurization
Technical field
The invention belongs to the air pollution control technique field, relate to a kind of pretreating process of carbide slag slurry in wet method carbide slag/desulfurization of gypsum technology.
Background technology
Flue gas desulfurization is the sulfur method of unique large-scale commercial applications application of carrying out in the world, is control acid rain and SO
2The effective technical means of polluting the most.Wet type limestone/gypsum method has become the main flow of current flue gas desulfurization technique.In wet desulfurizing process, after the slurries absorbing sulfur dioxide, be that the neutralization reaction through lime stone, the oxidation reaction of sulphite obtain regenerating, the end product of desulfurization is a dihydrate gypsum.But limestone/gypsum method investment is higher with operating cost, takes up an area of greatlyyer, consumes limestone mineral resource simultaneously, the destruction environment
Because the generated by polyvinyl chloride by calcium carbide production technology is day by day ripe, the production of China's polyvinyl chloride is main with carbide mainly.And one ton of calcium carbide of every consumption will produce the 1.2-1.45t carbide slag, and according to statistics, annual carbide slag discharge capacity has reached ten million ton, and whole nation accumulative total heaped measure has exceeded hundred million tons.The main component of carbide slag is a calcium hydroxide, and is water-soluble, and long-term air storage meeting contaminated soil and phreatic water make the soil salinization and salinization of soil, and the stacking of a large amount of carbide slags also ties up valuable land resource.Therefore how recycling carbide slag, is the emphasis difficult problem of a lot of enterprises pay attention.Because the composition of carbide slag and desulfurizing agent lime, lime stone is very similar,, thereby realize the treatment of wastes with processes of wastes against one another, the realization changing waste into resources of turning waste into wealth so carbide slag also is used as the absorbent of flue gas desulfurization.It is ripe that the wet method carbide slag of replacing carbide slag with lime stone/gypsum method sulfur removal technology also obtains practice through actual items.Compare with lime, lime stone, carbide slag contains more reducing substances, like CaC
2, S
2-Deng, in the carbide slag slurry most of reducing substances in desulphurization system under about 6.0 the pH value condition its oxidation rate very slow, and calcium sulfite is the CaC in carbide slag slurry in the process that air blast starts oxidation
2, S
2-Just begin Deng after the reducing substances oxidation fully, the oxidization time that has prolonged slurries and slurries need the tower still of the bigger volume of design to satisfy the process conditions needs in the time of staying of tower still, increase invest, operating cost.The preliminary treatment of carbide slag becomes one of the key that carbide slag/gypsum method sulfur removal technology optimizes.
Summary of the invention
The present invention provides a kind of carbide slag pretreatment process that is used for wet desulphurization, in carbide slag, adds oxidant, and reducing substances causes the long problem of desulfurizing agent oxidization time in the carbide slag to solve.
A kind of carbide slag pretreatment process that is used for wet desulphurization; Handle as desulfurizing agent flue gas being carried out wet desulphurization after carbide slag slurry ball milling, the modulation concentration; In carbide slag slurry ball milling and/or modulation concentration process, add oxidant, described oxidant is one or more in hypochlorite, chlorate, the perchlorate.Oxidant relatively more commonly used has: NaClO
3, Mg (ClO
3)
2, HClO
4, Ca (ClO)
2, NaClO etc.
Because the reducing substances major part is with CaC in the carbide slag
2, S
2-Exist etc. situation, and can oxidation under high pH value.Utilize this characteristic in the ball milling of carbide slag pretreatment process and/or carbide slag slurry concentration process for preparation, to add proper amount of oxidant, with the reducing substances oxidation in the carbide slag.The absorption tower (oxidation in the tower) or the excessive cost of investment that produces of oxidizing tower (tower external oxidation) volume that cause the calcium sulfite oxidation hysteresis to produce because of reducing substances in the carbide slag have been saved.
The addition of described oxidant according to the content of reducing substances in the carbide slag, reasonably adds according to the stoichiometric relationship of reducing substances and oxidant reaction.With the calcium hypochlorite is example, and reducing substances is with S in the carbide slag
2-Calculate calcium hypochlorite and S
2-The mol ratio of reaction is 1: 1, then adds calcium hypochlorite according to this ratio.
Described oxidant is superior to adding in the process of carbide slag slurry modulation concentration most; Carbide slag during modulation concentration has passed through ball milling; Carbide slag is smaller through particle behind the ball milling; Be wrapped in the abundant stripping of reducing substances in the carbide slag, adding oxidant in this link of modulation concentration can be fast fully with the reducing substances oxidation.
Technology of the present invention is carried out oxidation pre-treatment to carbide slag slurry, has saved absorption tower (oxidation in the tower) or the excessive cost of investment that produces of oxidizing tower (tower external oxidation) volume because of the long generation of oxidization time of calcium sulfite.Oxidation rate with calcium sulfite and calcium bisulfite in the catalyst ability while catalytic oxidation tower on carbide slag slurry entering absorption tower shortens oxidization time, reduces the content of the calcium sulfite in the slurries, raising gypsum quality.
Description of drawings
Fig. 1 is the change slurry system schematic in the carbide slag/gypsum method sulfur removal technology that utilizes pretreating process of the present invention.
The specific embodiment
As shown in Figure 1; Carbide slag water in the usefulnessization pulp-water storage tank 7 in changing slag bath 1 is made into slurries and screens; Enter after pond 2 proportionings become the concentration of ball milling requirement in the middle of the slurries by changing stock pump, pump into ball mill 3 through the slurries line pump, the carbide slag slurry that mill is good is made into the required carbide slag slurry concentration of desulphurization system in carbide slag slurry concentration preparation pond 4; Add the oxidant that is stored in right amount in the oxidant storage tank 5 simultaneously at carbide slag slurry concentration process for preparation, the reducing substances in the oxidation carbide slag.The carbide slag slurry that in carbide slag slurry concentration preparation pond 4, stirs stop about 5 minutes pumps into finished product serum pot 6 through the finished product slush pump and stores.
Following examples are carried out according to above-mentioned pretreating process flow process shown in Figure 1.
Embodiment 1
Certain 130t/h of steam power plant coal furnace adopts carbide slag/gypsum wet sulfur removal technology desulfurization, exhaust gas volumn 140000m
3/ h, absorption tower import sulfur dioxide concentration 2200mg/Nm
3, add 2.3% calcium hypochlorite (the 2.3%th, the weight ratio of calcium hypochlorite and carbide slag) in carbide slag slurry concentration proportioning pond.Sulfurous acid is lower than 10mmol/L with concentration in the absorption tower, and chloride ion content is lower than 5000ppm.Gypsum purity is higher than 96.5%, calcium hydroxide residual volume 0.001%.
Embodiment 2
Certain chemical plant 220t/h coal furnace adopts carbide slag/gypsum wet sulfur removal technology, exhaust gas volumn 210000m
3/ h, absorption tower import SO 2 from fume concentration 3100mg/Nm
3, adding 3.5% hypochlorous acid (the 3.5%th, the weight ratio of hypochlorous acid and carbide slag) in carbide slag slurry concentration proportioning pond, sulfurous acid is lower than 9mmol/L with concentration in the absorption tower, and chloride ion content is lower than 3000ppm.Gypsum purity is higher than 97.2%, calcium hydroxide residual volume 0.001%.
Embodiment 3
Certain the 2 * 135MW/h of steam power plant unit coal-burning stove adopts carbide slag/gypsum wet sulfur removal technology, exhaust gas volumn 1200000m
3/ h, absorption tower import SO 2 from fume concentration is 1700mg/Nm
3, add 1.2% postassium hypochlorite (the 1.2%th, the weight ratio of postassium hypochlorite and carbide slag) in carbide slag slurry concentration proportioning pond.Sulfurous acid is lower than 8mmol/L with concentration in the absorption tower, and chloride ion content is lower than 1000ppm.The gypsum moisture content is lower than 9%, and purity is greater than 96.9%, and the calcium hydroxide residual volume is 0.0005%.
Embodiment 4
Certain 410t/h of steam power plant coal-burning boiler adopts carbide slag/gypsum wet flue gas desulfurizing technology, exhaust gas volumn 580000m
3/ h, absorption tower import SO 2 from fume concentration is 3300mg/Nm
3, adding 4% potassium chlorate (the 4%th, the weight ratio of potassium chlorate and carbide slag) in carbide slag slurry concentration proportioning pond, sulfurous acid is lower than 10mmol/L with concentration in the absorption tower, and chloride ion content is lower than 5000ppm.Gypsum purity is greater than 98.0%, and the calcium hydroxide residual volume is 0.001%.