CN101814888A - Method for suppressing low-speed oscillation of hybrid stepper motor - Google Patents
Method for suppressing low-speed oscillation of hybrid stepper motor Download PDFInfo
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- CN101814888A CN101814888A CN 201010192043 CN201010192043A CN101814888A CN 101814888 A CN101814888 A CN 101814888A CN 201010192043 CN201010192043 CN 201010192043 CN 201010192043 A CN201010192043 A CN 201010192043A CN 101814888 A CN101814888 A CN 101814888A
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Abstract
The invention relates to a method for suppressing low-speed oscillation of a hybrid stepping motor, which is characterized in that: according to feedback winding currents and given winding voltages existing in the micro-step control system of a hybrid stepping motor, adopting a magnetic chain estimator, a rotor torque estimator, a band-pass filter and a proportion regulator to effectively inhibit the given winding current phase angle modulation quantity in low-speed rotor oscillation, and then adopting a given winding current phase modulator and a closed-loop type winding current control mode to realize the real-time modulation of the actual winding current phase, thereby suppressing the low-speed rotor oscillation. The control method of the invention is applicable to both two-phase hybrid stepping motors and multi-phase hybrid stepping motors. Moreover, no additional speed or acceleration sensors, idling devices and the like are required, thereby reducing the cost of the stepping driver.
Description
Technical field
The present invention relates to a kind of method for suppressing low-speed oscillation of hybrid stepper motor.
Background technology
Adopt permanent magnet excitation on the composite stepper motor rotor, have big, the efficient advantages of higher of output torque during machine operation, be widely used in Digit Control Machine Tool, engraving machine, embroidery machine, medicine equipment etc. and require the Accurate Position Control occasion.But machine operation is in the stepping state, and the damped oscillation coefficient of motor self is very little, can produce violent rotor oscillating like this on some rotating speed points in low cruise district, has greatly limited the motor operational speed range.For the composite stepper motor of rotor 50 teeth, the typical rotating speed when vibration takes place is about 1r/s, 2r/s, 4r/s.The present invention proposes a kind of effective inhibition method just at composite stepper motor low-speed oscillation problem, realizes that motor is in the low regime even running.
Composite stepper motor adopts micro-stepping control more at present, and its thought is that the N five equilibrium is carried out in each synchronizing at interval, whenever receives an external pulse, very little step angle of rotor rotation, rather than original very big synchronizing angle.The low regime operation stability truly has raising, but the not increase of the damped oscillation coefficient of motor self, low-speed oscillation still exists.Coaxial installation rate or acceleration transducer, formation speed or Acceleration Negative Feedback can effectively suppress low-speed oscillation, but improve the drive system hardware cost, and have reduced the reliability of drive system.Also can utilize the method that installs idle device additional, suppress rotor oscillating, but need be to original driving hardware system redesign, the same existence increases the system cost problem.
Summary of the invention
In view of the deficiencies in the prior art, the purpose of this invention is to provide a kind of method that can effectively suppress the composite stepper motor low-speed oscillation, this method need not to increase extra speed or acceleration transducer, extra idle device etc., has reduced the step actuator cost.
The present invention adopts following scheme to realize: a kind of method for suppressing low-speed oscillation of hybrid stepper motor is characterized in that: according to the already present winding feedback current of composite stepper motor micro-stepping control system
,
With the given voltage of winding
,
, adopt the be effectively suppressed given current phase angle modulation voltage of winding of rotor low-speed oscillation of magnetic linkage estimator, rotor torque estimator, band pass filter, proportional controller
, utilize given current phase modulator of winding and winding current close-loop control mode again, realize the real-time modulation of winding actual current phase place, suppress the rotor low-speed oscillation.
Method of the present invention is applicable to two-phase or multiphase composite stepper motor, and implementation step is as follows in preferred embodiment: (1) is with the stator current phase angle of setting
And amplitude
, obtain the predetermined value of winding current through the predetermined device of winding current
,
, promptly
,
, current phase angle wherein
Directly provide or utilize reversible increase and decrease calculator outside input pulse to be counted to get amplitude by host computer with the binary numeral form
Equal the motor windings peak current rating;
(2) will
,
And the modulation voltage of the given current phase angle of winding
Obtain the winding current set-point through the given current phase modulator of winding
,
, promptly
,
(3) calculate current error
,
, and it is given to obtain winding voltage by pi regulator
,
,
,
, wherein:
,
(4)
,
Drive power tube switch controlling signal in the controlled inverter bridge by pulse-width modulation and power tube, realize the winding current closed-loop control;
In the above-mentioned step (2), the modulation voltage of the given current phase angle of described winding
Obtain by following steps:
(2.1) from the inverter bridge circuit, record electric machine phase current by current sensor and corresponding signal processing circuit
,
(2.2) will
,
And
,
Send into the magnetic linkage estimator, obtain rotor flux
,
,
,
, wherein
, L is respectively winding resistance, self-inductance;
(2.3) will
,
And
,
Send in the rotor torque estimator, obtain torque
,
, wherein:
Be the rotor number of teeth;
(2.4) will
Send into band pass filter, obtain containing the high-frequency signal of low speed vibration
(2.5) will
Send into proportional controller, obtain being used for the modulation voltage of the given current phase angle of winding
,
, wherein:
The present invention with existing install speed or acceleration scheme additional and install idle device additional suppress the rotor oscillating method and compare, have the following advantages: 1) utilize existing winding current detected value and voltage given value in the drive system, adopt magnetic linkage estimator, torque estimator, band pass filter, proportional controller, obtain the given current phase angle modulation voltage of winding, the drive system hardware cost does not increase; 2) utilize the rotor torque estimator to observe the electromagnetic torque of rotor flux and winding current interaction generation, and with behind this torque process band pass filter, the proportional controller, the given current phase angle of winding is modulated, wherein do not had the integration delay component, suppress the low-speed oscillation better effects if; 3) add static coordinate transform link after, the present invention is equally applicable to heterogeneous composite stepper motor.
Description of drawings
Fig. 1 has the rotor of inhibition low-speed oscillation function composite stepper motor micro-stepping control principle block diagram.
Fig. 2 is the composite stepper motor dynamic changing process.
Fig. 3 is the band pass filter amplitude-versus-frequency curve.
Fig. 4 is the composite stepper motor micro-stepping control hardware structure of embodiment.
Fig. 5 is embodiment
The phase inverter bridge.
Fig. 6 is winding terminal voltage positive pulse and the negative pulse waveform of embodiment.
Fig. 7 be embodiment have the low-speed oscillation inhibit feature time torque waveform.
Torque waveform when Fig. 8 is the no low-speed oscillation inhibit feature of embodiment.
Embodiment
The present invention is according to the already present winding feedback current of composite stepper motor micro-stepping control system
,
With the given voltage of winding
,
, adopt the be effectively suppressed given current phase angle modulation voltage of winding of rotor low-speed oscillation of magnetic linkage estimator, rotor torque estimator, band pass filter, proportional controller
, utilize given current phase modulator of winding and winding current close-loop control mode again, realize the real-time modulation of winding actual current phase place, suppress the rotor low-speed oscillation.As shown in Figure 1, Fig. 1 has the rotor of inhibition low-speed oscillation function composite stepper motor micro-stepping control principle block diagram.Wherein alternating voltage is filtered into direct voltage through capacitor C again through diode rectification
After, be added on the half-bridge converter of controlling composite stepper motor two-phase winding current respectively.The stator current phase angle
And amplitude
Obtain the predetermined value of winding current through the predetermined device of winding current
,
, obtain the winding current set-point through the given current phase modulator of winding again
,
, it is given that current error obtains winding voltage by pi regulator
,
, drive power tube control signal in the controlled inverter bridge by pulse-width modulation and power tube, realize the winding current closed-loop control.The winding current that detects
,
On the one hand be used to constitute the current closed-loop Control and Feedback, on the other hand with
,
Give the magnetic linkage estimator together, obtain magnetic linkage
,
,
With
,
Give the rotor torque estimator together, obtain rotor torque
Through band pass filter, obtain containing the high-frequency signal of low speed vibration
Through proportional controller, obtain being used for the modulation voltage of the given current phase angle of winding
By the given current phase modulator of winding, realize
To the predetermined value of winding current
,
The phase angle modulation obtains the winding current set-point
,
If 2 parts of frame of broken lines among the figure are removed, will
,
Directly conduct
,
, corresponding theory diagram is the common current closed loop micro-stepping composite stepper motor control principle block diagram of no rotor low-speed oscillation inhibit feature.The composite stepper motor dynamic changing process as shown in Figure 2.Wherein
,
,
Be respectively rotor permanent magnet flux linkage vector, the predetermined vector of winding current, the given vector of winding current.
According to known motor movement equation as seen, under load one stable condition, the rotor speed control performance directly depends on the motor electromagnetic torque.In current closed-loop micro-stepping composite stepper motor control system, electromagnetic torque is directly controlled at the stator current phase angle.When
Greater than zero, show that rotor oscillating causes the motor electromagnetic torque greater than load torque, rotating speed has increase tendency, increases in order to suppress rotating speed, reduces the stator current phase angle, the instantaneous electromagnetic torque that reduces; Otherwise, when
Less than zero, show that rotor oscillating causes the motor electromagnetic torque less than load torque, rotating speed has the trend of reducing, and reduces in order to suppress rotating speed, increases the stator current phase angle, instantaneous increase electromagnetic torque.Adopt the modulation of stator current phase angle, effectively suppress electromagnetic torque pulsation, effectively suppress the fluctuation of rotating speed, realize that rotor steadily rotates.
Method of the present invention is applicable to two-phase and heterogeneous composite stepper motor, in order to allow those skilled in the art better understand the present invention, specifically is described below performing step in the present embodiment:
(1) with the stator current phase angle of setting
And amplitude
, obtain the predetermined value of winding current through the predetermined device of winding current
,
, promptly
,
, current phase angle wherein
Directly provide or utilize reversible increase and decrease calculator outside input pulse to be counted to get amplitude by host computer with the binary numeral form
Equal the motor windings peak current rating;
(2) will
,
And the modulation voltage of the given current phase angle of winding
Obtain the winding current set-point through the given current phase modulator of winding
,
, promptly
,
(3) calculate current error
,
, and it is given to obtain winding voltage by pi regulator
,
,
,
, wherein:
,
(4)
,
Drive power tube switch controlling signal in the controlled inverter bridge by pulse-width modulation and power tube, realize the winding current closed-loop control;
In the above-mentioned step (2), the modulation voltage of the given current phase angle of described winding
Obtain by following steps:
(2.1) from the inverter bridge circuit, record electric machine phase current by current sensor and corresponding signal processing circuit
,
(2.2) will
,
And
,
Send into the magnetic linkage estimator, obtain rotor flux
,
,
,
, wherein
, L is respectively winding resistance, self-inductance, obtain from motor nameplate;
(2.3) will
,
And
,
Send in the rotor torque estimator, obtain torque
,
, wherein:
For the rotor number of teeth, obtain from motor nameplate;
(2.4) will
Send into band pass filter, obtain containing the high-frequency signal of low speed vibration
(2.5) will
Send into proportional controller, obtain being used for the modulation voltage of the given current phase angle of winding
,
, wherein:
The band pass filter amplitude-versus-frequency curve as shown in Figure 3 in the above step (2.4).
,
Be respectively the upper and lower of band pass filter by the electric angle frequency.If winding current first-harmonic electric angle frequency is
, then
, will
The middle reliable filtering of fundametal compoment.Supposing the system switching angle frequency is
Then be coupled to system input, disturb the normal performance of rotor oscillating inhibit feature, then for fear of the system switching action
For three-phase hybrid stepping motor, from the inverter bridge circuit, record any biphase current in the motor three-phase by current sensor and corresponding signal processing circuit
,
, adopt 3/2 coordinate transform to calculate
,
As follows:
For three-phase hybrid stepping motor, need to adopt three phase inverter bridge control motor windings voltage, obtaining voltage given
,
After, adopt the space voltage vector modulator approach can obtain to drive the power tube switch controlling signal of three phase inverter bridge.
Please continue referring to Fig. 4, Fig. 4 is a composite stepper motor micro-stepping control hardware structure of the present invention, and it comprises: rectification circuit, filter capacitor, inverter, composite stepper motor, busbar voltage Acquisition Circuit, winding current Acquisition Circuit, isolation drive, central controller, man-machine interface.
Here we are that central controller is an example with TMS320F2808DSP, are the controlling object checking that experimentizes with the two-phase hybrid stepping motor.The composite stepper motor parameter is in the experiment: R=1
L=0.0018H; P=50; I
N=4A;
Experiment condition: DC bus-bar voltage
Be 30V; Sampling period 50
The electric current fundamental frequency
(when corresponding rotating speed 1.875r/s, no low-speed oscillation inhibit feature, this motor produces thermal agitation on this rotating speed point); Unloaded.
We carry out according to the following steps in the experiment:
(3.1). from the inverter bridge circuit, record electric machine phase current by current sensor and corresponding signal processing circuit
,
(3.4). will
Send into band pass filter, obtain containing the high-frequency signal of low speed vibration
(3.5). calculate the modulation voltage that is used for the given current phase angle of winding by following formula
:
According to segmentation number, input pulse,
, calculate the predetermined value of winding current
,
:
5.
,
And
Obtain the winding current set-point through the given current phase modulator of winding
,
:
,
8. the half-bridge converter of two winding employings is identical, with
Be mutually the example inverter bridge as shown in Figure 5, the winding two ends produce positive pulse and negative pulse waveform as shown in Figure 6,
Be the sampling period 50
,
Phase winding voltage pulsewidth is respectively
,
According to
,
Carry out pulse-width modulation, produce the switching signal of driving power pipe, its pulsewidth is as follows:
Fig. 7 is the torque experimental waveform when having the low-speed oscillation inhibit feature, and Fig. 8 torque experimental waveform during for no low-speed oscillation inhibit feature.Relatively as seen, 39.4% the when pulsation of torque peak-to-peak value only has or not the low-speed oscillation inhibit feature when having the low-speed oscillation inhibit feature, the rotor low-speed oscillation is effectively suppressed.
The above only is preferred embodiment of the present invention, and all equalizations of being done according to the present patent application claim change and modify, and all should belong to covering scope of the present invention.
Claims (5)
1. a method for suppressing low-speed oscillation of hybrid stepper motor is characterized in that: according to the already present winding feedback current of composite stepper motor micro-stepping control system
,
With the given voltage of winding
,
, adopt the be effectively suppressed given current phase angle modulation voltage of winding of rotor low-speed oscillation of magnetic linkage estimator, rotor torque estimator, band pass filter, proportional controller
, utilize given current phase modulator of winding and winding current close-loop control mode again, realize the real-time modulation of winding actual current phase place, suppress the rotor low-speed oscillation.
2. method for suppressing low-speed oscillation of hybrid stepper motor according to claim 1 is characterized in that: this control method is applicable to two-phase or multiphase composite stepper motor.
3. method for suppressing low-speed oscillation of hybrid stepper motor according to claim 2 is characterized in that: the controlled step of described two-phase or multiphase composite stepper motor is as follows:
(1) with the stator current phase angle of setting
And amplitude
, obtain the predetermined value of winding current through the predetermined device of winding current
,
, promptly
,
, current phase angle wherein
Directly provide or utilize reversible increase and decrease calculator outside input pulse to be counted to get amplitude by host computer with the binary numeral form
Equal the motor windings peak current rating;
(2) will
,
And the modulation voltage of the given current phase angle of winding
Obtain the winding current set-point through the given current phase modulator of winding
,
, promptly
,
(3) calculate current error
,
, and it is given to obtain winding voltage by pi regulator
,
,
,
, wherein:
,
(4)
,
Drive power tube switch controlling signal in the controlled inverter bridge by pulse-width modulation and power tube, realize the winding current closed-loop control;
In the above-mentioned step (2), the modulation voltage of the given current phase angle of described winding
Obtain by following steps:
(2.1) from the inverter bridge circuit, record electric machine phase current by current sensor and corresponding signal processing circuit
,
(2.2) will
,
And
,
Send into the magnetic linkage estimator, obtain rotor flux
,
,
,
, wherein
, L is respectively winding resistance, self-inductance;
(2.3) will
,
And
,
Send in the rotor torque estimator, obtain torque
,
, wherein:
Be the rotor number of teeth;
(2.4) will
Send into band pass filter, obtain containing the high-frequency signal of low speed vibration
4. method for suppressing low-speed oscillation of hybrid stepper motor according to claim 3 is characterized in that: set the upper and lower of band pass filter in the described step (2.4) and be respectively by the electric angle frequency
,
, winding current first-harmonic electric angle frequency is
, in order to incite somebody to action
The middle reliable filtering of fundametal compoment then
, supposing the system switching angle frequency is
, be coupled to system input for fear of the system switching action, disturb the normal performance of rotor oscillating inhibit feature, then
5. method for suppressing low-speed oscillation of hybrid stepper motor according to claim 4, it is characterized in that:, from the inverter bridge circuit, record any biphase current in the motor three-phase by current sensor and corresponding signal processing circuit for three-phase hybrid stepping motor
,
, adopt 3/2 coordinate transform to calculate
,
As follows:
,
;
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Cited By (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102624307A (en) * | 2011-01-26 | 2012-08-01 | 山东朗进科技股份有限公司 | Constant torque driving method and driving circuit of stepping motor |
CN102689600A (en) * | 2011-03-21 | 2012-09-26 | 通用汽车环球科技运作有限责任公司 | Unstable signal detection for electro-mechanical vehicle component |
CN104320034A (en) * | 2014-10-30 | 2015-01-28 | 福州大学 | Permanent magnet brushless direct current motor low-speed and zero-speed rotor position observing method |
CN104539204A (en) * | 2014-12-05 | 2015-04-22 | 深圳市雷赛智能控制股份有限公司 | Interference torque measuring method and low-speed vibration restraining method of stepping motor |
CN104779888A (en) * | 2015-04-28 | 2015-07-15 | 浙江格兰菲德电子科技有限公司 | Low EMI motor driver structure |
CN104779886A (en) * | 2015-04-28 | 2015-07-15 | 浙江格兰菲德电子科技有限公司 | Low-vibration motor driver structure |
CN105313962A (en) * | 2014-07-30 | 2016-02-10 | 操纵技术Ip控股公司 | Wheel imbalance rejection module |
CN109600086A (en) * | 2018-12-17 | 2019-04-09 | 安徽江淮汽车集团股份有限公司 | The oscillation suppression method of hybrid vehicle |
WO2021128862A1 (en) * | 2019-12-24 | 2021-07-01 | Zhejiang Dahua Technology Co., Ltd. | Systems and methods for controlling stepping motor |
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CN2865133Y (en) * | 2005-06-03 | 2007-01-31 | 孙力 | Sine-wave subdivision drive for three-phase mixed stepping motor |
CN101702614A (en) * | 2009-11-03 | 2010-05-05 | 深圳市雷赛机电技术开发有限公司 | Device and method for inhibiting rotor rotation and oscillation of hybrid stepping motor |
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CN2865133Y (en) * | 2005-06-03 | 2007-01-31 | 孙力 | Sine-wave subdivision drive for three-phase mixed stepping motor |
CN101702614A (en) * | 2009-11-03 | 2010-05-05 | 深圳市雷赛机电技术开发有限公司 | Device and method for inhibiting rotor rotation and oscillation of hybrid stepping motor |
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Cited By (14)
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CN102624307A (en) * | 2011-01-26 | 2012-08-01 | 山东朗进科技股份有限公司 | Constant torque driving method and driving circuit of stepping motor |
CN102689600A (en) * | 2011-03-21 | 2012-09-26 | 通用汽车环球科技运作有限责任公司 | Unstable signal detection for electro-mechanical vehicle component |
CN102689600B (en) * | 2011-03-21 | 2014-09-17 | 通用汽车环球科技运作有限责任公司 | Unstable signal detection for electro-mechanical vehicle component |
CN105313962B (en) * | 2014-07-30 | 2021-07-27 | 操纵技术Ip控股公司 | Wheel imbalance suppression module |
CN105313962A (en) * | 2014-07-30 | 2016-02-10 | 操纵技术Ip控股公司 | Wheel imbalance rejection module |
CN104320034A (en) * | 2014-10-30 | 2015-01-28 | 福州大学 | Permanent magnet brushless direct current motor low-speed and zero-speed rotor position observing method |
CN104539204B (en) * | 2014-12-05 | 2017-03-15 | 深圳市雷赛智能控制股份有限公司 | A kind of interference torque detection method of motor and its low speed vibration suppressing method |
CN104539204A (en) * | 2014-12-05 | 2015-04-22 | 深圳市雷赛智能控制股份有限公司 | Interference torque measuring method and low-speed vibration restraining method of stepping motor |
CN104779886A (en) * | 2015-04-28 | 2015-07-15 | 浙江格兰菲德电子科技有限公司 | Low-vibration motor driver structure |
CN104779888A (en) * | 2015-04-28 | 2015-07-15 | 浙江格兰菲德电子科技有限公司 | Low EMI motor driver structure |
CN109600086A (en) * | 2018-12-17 | 2019-04-09 | 安徽江淮汽车集团股份有限公司 | The oscillation suppression method of hybrid vehicle |
CN109600086B (en) * | 2018-12-17 | 2020-11-03 | 安徽江淮汽车集团股份有限公司 | Oscillation suppression method for hybrid electric vehicle |
WO2021128862A1 (en) * | 2019-12-24 | 2021-07-01 | Zhejiang Dahua Technology Co., Ltd. | Systems and methods for controlling stepping motor |
US12015370B2 (en) | 2019-12-24 | 2024-06-18 | Zhejiang Dahua Technology Co., Ltd. | Systems and methods for controlling stepping motor |
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Application publication date: 20100825 |