CN101812888B - Concrete brick containing sludge burning ash residue - Google Patents

Concrete brick containing sludge burning ash residue Download PDF

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Publication number
CN101812888B
CN101812888B CN2010101201809A CN201010120180A CN101812888B CN 101812888 B CN101812888 B CN 101812888B CN 2010101201809 A CN2010101201809 A CN 2010101201809A CN 201010120180 A CN201010120180 A CN 201010120180A CN 101812888 B CN101812888 B CN 101812888B
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CN
China
Prior art keywords
ash residue
burning ash
sludge burning
concrete brick
cement
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN2010101201809A
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Chinese (zh)
Other versions
CN101812888A (en
Inventor
陈兴凡
童飞
何春桃
胡玉民
褚联峰
蒋锐
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
TAOPU WASTE WATER TREATMENT PLANT OF SHANGHAI CHENGTOU WASTE WATER TREATMENT CO Ltd
Shanghai Normal University
University of Shanghai for Science and Technology
Original Assignee
TAOPU WASTE WATER TREATMENT PLANT OF SHANGHAI CHENGTOU WASTE WATER TREATMENT CO Ltd
Shanghai Normal University
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Application filed by TAOPU WASTE WATER TREATMENT PLANT OF SHANGHAI CHENGTOU WASTE WATER TREATMENT CO Ltd, Shanghai Normal University filed Critical TAOPU WASTE WATER TREATMENT PLANT OF SHANGHAI CHENGTOU WASTE WATER TREATMENT CO Ltd
Priority to CN2010101201809A priority Critical patent/CN101812888B/en
Publication of CN101812888A publication Critical patent/CN101812888A/en
Application granted granted Critical
Publication of CN101812888B publication Critical patent/CN101812888B/en
Expired - Fee Related legal-status Critical Current
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/02Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/91Use of waste materials as fillers for mortars or concrete

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Inorganic Chemistry (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Curing Cements, Concrete, And Artificial Stone (AREA)
  • Road Paving Structures (AREA)

Abstract

The invention discloses a concrete brick containing sludge burning ash residue, the preparation method of which comprises the following steps that: raw materials are uniformly mixed with water to be formed and to be demolded after the moisture is volatized; raw materials comprises 12 to 50 percent of cement, 0 to 30 percent of sand, 0 to 50 percent of stone, 10 to 50 percent of sludge burning ash residue and 0.1 to 0.5 percent of chemical chelating stabilizer (weight ratio); and the chemical chelating stabilizer is of complexone or organic polybasic phosphonic acid. The sludge burning ash residue which is produced in the sewage treatment plant is used for manufacturing the concrete brick, so not only the consumption of other fine aggregates is reduced without reducing the strength, but also the following processing problems of the sludge discharge reduction and sludge burning ash residue are saved, thereby saving the resource and being economical and envionrment-friendly.

Description

A kind of concrete brick that contains sludge burning ash residue
Technical field
The present invention relates to building materials field, disclose a kind of concrete brick, be specially a kind of concrete brick that contains sludge burning ash residue.
Background technology
Municipal sewage can produce mud through handling, and the amount of these mud is very big, difficult treatment.Handling these mud by burning, is one of main mode of following mud decrement.
In Shanghai, Shanghai has peach Pu Wastewater Treatment Plant and Shi Dongkou sewage treatment plant that mud is carried out burning disposal at present, peach Pu Wastewater Treatment Plant 6 ten thousand steres of disposing of sewage every day, produce dewatered sludge 6t/d, produce about incineration residue 2t/d every day after the sludge incineration, about 700 tons of year generation incineration residues; Shi Dongkou sewage treatment plant's 40 ten thousand steres of disposing of sewage every day produce dewatered sludge 60t/d, and produce about incineration residue 15t/d every day after the part sludge incineration, year produce about 4500 tons of incineration residues.
Sludge burning ash residue comprises slag and the ashes that produced, and slag is a yellowish-brown graininess granule, mainly comes from the auxiliary fuel coal of sludge incineration, and ashes are the pitchy powder, mainly come from the residue and the coal ash of sludge incineration.
Can predict, along with urban development, the increase of sludge of sewage treatment plants burning amount, the resource of sludge burning ash residue, harmlessness disposing mode are that one of the problem of sustainable development that influences to be solved is arranged.Utilize sludge burning ash residue to research and produce building material product, it is turned waste into wealth, meet energy-conservation, joint soil, sharp useless and the national industrial policies of environmental protection and the development strategy of sustainable development.
Studies show that, raw materials such as resulting lime-ash of sludge incineration and cement are carried out hydration reaction, the mechanical property of the concrete road pavement brick of preparation meets JC/T446-2000 country building material industry standard; The sludge incineration slag can substitute the aggregate as concrete road pavement brick, and the consumption that reduces sand class fines is to save cost.
Summary of the invention
The present invention aims to provide a kind of concrete brick that contains sludge burning ash residue.
This concrete brick that contains sludge burning ash residue, its preparation method may further comprise the steps, and raw material is added the entry mixing, and the demoulding behind the moisture evaporation is treated in moulding; Raw material comprises following components in part by weight:
Cement 12%~50%
Sand 0~30%
Stone 0~50%
Sludge burning ash residue 10%~50%
Chemistry chelate stabilizer 0.1%~0.5%;
Described chemical chelate stabilizer is complexones or organic multicomponent phosphonic acids.
The component of sludge burning ash residue comprises ashes and slag, and both mass ratioes are 2: 1~1: 2, and the mass ratio of preferred ashes and slag is 1: 1~1: 2;
Described complexones is selected from ethylenediamine tetra-acetic acid, aminotriacetic acid or ethylenediamine tetrapropionic acid; Described organic multicomponent phosphonic acids is selected from ATMP, ethylene diamine tetra methylene phosphonic acid or hexamethylene diamine tetramethyl fork phosphonic acids.
Described cement is portland cement or Composite portland cement.
This concrete brick disclosed in this invention can be used as pavior brick, is mainly used in sidewalk road surface pavement brick and other sidewalk road surface pavement brick of laying the road both sides, plays the effect of beautifying the environment and making things convenient for the pedestrian.After testing, its mechanical property meets JC/T446-2000 country building material industry standard.The sludge burning ash residue cheaply owing to mixed in concrete, its raw materials for production cost obviously reduces than conventional concrete brick.
Therefore, the sludge incineration slag can substitute the aggregate as concrete road pavement brick, and the consumption that reduces sand class fines does not influence its intensity to save cost.
Simultaneously,, make heavy metal obtain effectively control, can not cause secondary pollution environment owing to added chemical chelate stabilizer.
The present invention has utilized the sludge burning ash residue that Wastewater Treatment Plant produced, and is used to make concrete brick, both can reduce the consumption of other finess, and not reduce its intensity; Solve the subsequent treatment problem of mud reduction of discharging and sludge burning ash residue again, economized on resources economic environmental protection.
The specific embodiment
Embodiment 1
With the sludge burning ash residue 2Kg of cement 3Kg, sand 5Kg, stone 8Kg, municipal sewage plant (from Shanghai Tao Pu Wastewater Treatment Plant or Shi Dongkou sewage treatment plant, the mass ratio of ashes and slag is 1: 1), chemical chelate stabilizer (ethylenediamine tetra-acetic acid) 18g mixes, add entry again and stir into sticky shape, add extruding in the concrete road pavement brick model, compacting, treat the demoulding behind the moisture evaporation, get final product with the maintenance of ordinary concrete member same procedure under field conditions (factors).
The sand of selecting for use is commercially available common yellow sand; Stone is commercially available common melon seeds sheet, and cement is commercially available portland cement, and label is 425.
Testing result is: the brickmaking specification 200*100*60 of institute, with reference to JC/T446-2000 " concrete road pavement brick " standard, the length of side/thickness<5, the Cc30 grade, compressive strength standard 〉=30MPa, the length of side/thickness 〉=5, Cf3.5 grade rupture strength standard 〉=3.5MPa, with Common Concrete Pavement brick (cement: yellow sand: stone=1: 2: 3) relatively, do not influence the intensity of brick behind the doping sludge burning ash residue.
After the maintenance 45 days, this concrete brick compressive strength average 〉=30MPa that contains sludge burning ash residue as pavior brick; Rupture strength average 〉=3.5MPa.
Utilize chemical chelate stabilizer to make heavy metal obtain effectively control, environment is not caused secondary pollution.The concrete road pavement brick that this doping sludge burning ash residue is prepared through environmental administration carries out the Simulated Acid Rain dipping, mensuration obtains the content of each heavy metal species in its maceration extract (lead, cadmium, copper, chromium, nickel, zinc, manganese, arsenic), with reference to GB3838-2002 " surface water environment quality " standard, flood after 24 hours, each the Environmental Monitoring index that is detected all meets above-mentioned III class water quality standard.
Ethylenediamine tetra-acetic acid also can use aminotriacetic acid, ethylenediamine tetrapropionic acid, ATMP, ethylene diamine tetra methylene phosphonic acid or hexamethylene diamine tetramethyl fork phosphonic acids to replace, and effect is identical.
Embodiment 2
The sludge burning ash residue 5Kg of cement 4Kg, stone 9Kg, municipal sewage plant is (from Shanghai Tao Pu Wastewater Treatment Plant or Shi Dongkou sewage treatment plant, ashes and slag mass ratio are 1: 1), chemical chelate stabilizer (ethylene diamine tetra methylene phosphonic acid) 27g mixes, add an amount of water again and stir into sticky shape, add extruding in the concrete road pavement brick model, compacting, treat the demoulding behind the moisture evaporation, get final product with the maintenance of ordinary concrete member same procedure under field conditions (factors).Testing result is with embodiment 1.
Stone is commercially available common melon seeds sheet, and cement is commercially available portland cement, and label is 425.
Ethylene diamine tetra methylene phosphonic acid also can use ethylenediamine tetra-acetic acid, aminotriacetic acid, ethylenediamine tetrapropionic acid, ATMP or hexamethylene diamine tetramethyl fork phosphonic acids to replace, and effect is identical.
Embodiment 3
The sludge burning ash residue 7.5Kg of cement 7.5Kg, municipal sewage plant is (from Shanghai Tao Pu Wastewater Treatment Plant or Shi Dongkou sewage treatment plant, ashes and slag mass ratio are 1: 1.5), chemical chelate stabilizer (ethylenediamine tetra-acetic acid) 60g mixes, add an amount of water again and stir into sticky shape, add extruding in the concrete road pavement brick model, compacting, treat the demoulding behind the moisture evaporation, get final product with the maintenance of ordinary concrete member same procedure under field conditions (factors).Testing result is with embodiment 1.
Cement is commercially available Composite portland cement, label 425.
Ethylenediamine tetra-acetic acid also can use aminotriacetic acid, ethylenediamine tetrapropionic acid, ATMP, ethylene diamine tetra methylene phosphonic acid or hexamethylene diamine tetramethyl fork phosphonic acids to replace, and effect is identical.

Claims (6)

1. a concrete brick that contains sludge burning ash residue is characterized in that the preparation method may further comprise the steps, and raw material is added the entry mixing, and the demoulding behind the moisture evaporation is treated in moulding;
Raw material comprises following components in part by weight:
Cement 12%~50%
Sand 0~30%
Stone 0~50%
Sludge burning ash residue 10~50%
Chemistry chelate stabilizer 0.1%~0.5%;
Described chemical chelate stabilizer is complexones or organic multicomponent phosphonic acids.
2. the described a kind of concrete brick that contains sludge burning ash residue of claim 1 is characterized in that described complexones is selected from ethylenediamine tetra-acetic acid, aminotriacetic acid or ethylenediamine tetrapropionic acid.
3. the described a kind of concrete brick that contains sludge burning ash residue of claim 1 is characterized in that, described organic multicomponent phosphonic acids is selected from ATMP, ethylene diamine tetra methylene phosphonic acid or hexamethylene diamine tetramethyl fork phosphonic acids.
4. the described a kind of concrete brick that contains sludge burning ash residue of claim 1 is characterized in that described cement is portland cement or Composite portland cement.
5. the described a kind of concrete brick that contains sludge burning ash residue of claim 1 is characterized in that described sludge burning ash residue comprises ashes and slag, and both mass ratioes are 2: 1~1: 2.
6. the described a kind of concrete brick that contains sludge burning ash residue of claim 5 is characterized in that the mass ratio of described ashes and slag is 1: 1~1: 2.
CN2010101201809A 2010-03-09 2010-03-09 Concrete brick containing sludge burning ash residue Expired - Fee Related CN101812888B (en)

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Families Citing this family (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102152383B (en) * 2011-01-06 2012-07-04 江苏明轩环保科技有限公司 Method for manufacturing ecological building blocks of riverway protection slope from sewage plant sludge
CN102774971A (en) * 2011-05-09 2012-11-14 江苏晋煤恒盛化工有限公司 Recycling system integration apparatus used for zero discharge of sewage produced in gas making
CN102321496A (en) * 2011-06-14 2012-01-18 北京科技大学 Method for recycling dredged sediment
CN103449766A (en) * 2013-07-31 2013-12-18 潘逸东 Sludge air-added brick
CN106242353A (en) * 2016-08-02 2016-12-21 山东宏艺科技股份有限公司 A kind of ocean engineering concrete additive
CN106467386B (en) * 2016-09-14 2019-01-11 深圳市绿福源投资有限公司 A kind of electroplating sludge cement brick and preparation method thereof
CN106630815B (en) * 2016-10-09 2019-07-02 南京师范大学 Waste incineration bottom ash baking-free ceramicite and preparation method thereof
CN106747086B (en) * 2016-12-12 2019-05-21 武汉大学 A kind of ecological permeable concrete and preparation method based on sludge incineration ash
CN109796172A (en) * 2019-02-20 2019-05-24 陕西朗正环保科技有限公司 It is a kind of using waterworks sludge as brick of raw material and the preparation method and application thereof
CN110668748A (en) * 2019-09-25 2020-01-10 上海市政工程设计研究总院(集团)有限公司 Method suitable for curing sludge incineration ash for making bricks
CN111268971B (en) * 2020-02-28 2022-03-01 郑州市格沃环保开发有限公司 Modified concrete brick containing sludge gasification dry distillation residues and preparation method thereof
CN111440011A (en) * 2020-03-13 2020-07-24 中国科学院武汉岩土力学研究所 Method for preparing phosphate fertilizer from municipal sludge
CN113562997A (en) * 2021-07-30 2021-10-29 上海国惠环境科技股份有限公司 Method for producing geopolymer by using sludge incineration ash
CN113955738A (en) * 2021-11-12 2022-01-21 上海交通大学 Biochar and preparation method thereof, foam concrete and preparation method thereof

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1136542A (en) * 1995-05-23 1996-11-27 黄彰标 High strength light concrete product and its producing method
CN101100347A (en) * 2007-07-09 2008-01-09 刘莉萍 Technique for manufacturing aerated brick by burning sludge dried by chemical method
KR100802055B1 (en) * 2006-11-27 2008-02-12 유성콘크리트(주) Low toxity concrete block manufacturing method

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1136542A (en) * 1995-05-23 1996-11-27 黄彰标 High strength light concrete product and its producing method
KR100802055B1 (en) * 2006-11-27 2008-02-12 유성콘크리트(주) Low toxity concrete block manufacturing method
CN101100347A (en) * 2007-07-09 2008-01-09 刘莉萍 Technique for manufacturing aerated brick by burning sludge dried by chemical method

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Granted publication date: 20110914

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