CN101810319B - Yeast diffusion juice - Google Patents

Yeast diffusion juice Download PDF

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Publication number
CN101810319B
CN101810319B CN2009100093594A CN200910009359A CN101810319B CN 101810319 B CN101810319 B CN 101810319B CN 2009100093594 A CN2009100093594 A CN 2009100093594A CN 200910009359 A CN200910009359 A CN 200910009359A CN 101810319 B CN101810319 B CN 101810319B
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China
Prior art keywords
yeast
diffusion juice
protease
water
yeast diffusion
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CN2009100093594A
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Chinese (zh)
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CN101810319A (en
Inventor
张国忠
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YIXING CITY JIANGSHAN BIOTECHNOLOGY CO Ltd
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YIXING CITY JIANGSHAN BIOTECHNOLOGY CO Ltd
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Abstract

The invention discloses yeast diffusion juice. The preparation method of the yeast diffusion juice comprises the following steps: mixing beer yeast or beer yeast powder with water to perform high-pressure wall-breaking at 100MPa, heating to 45-50 DEG C, adding protease for enzymolysis while keeping temperature, then filtering, separating, evaporating, and finally concentrating to obtain the yeast diffusion juice, wherein the protease is 0.03% of the total weight of reactant, and the weight ratio of beer yeast or beer yeast powder to water is 1:1 or 1:4. By using the preparation method of the invention, the cell walls of yeast cells can be completely broken, the wall-broken rate is above 95%, the amino acids in the yeast cells can be fully dissolved under the action of protease, and yeast diffusion juice with higher amino acids can be obtained.

Description

Yeast diffusion juice
Technical field
The invention belongs to the food-making technology field, specifically, the present invention relates to a kind of Yeast diffusion juice.
Background technology
At present, the yeast wall-breaking method has a lot, chemistry, biochemistry, ultrasonic wave, mechanical lapping, refiner fragmentation and Nanometer grade microorganism cell crushing machine fragmentation etc., yeast extract adopts the enzyme system by yeast cells self-dissolving broken wall and yeast self that yeast cells matter is hydrolyzed or is hydrolyzed with enzyme preparation.
Broken wall is really very crucial in the process of yeast extract, directly affects the quality of quality.
1. acid and alkali hydrolysis method broken wall.Add the moisture solution after in the yeast thalline, adding acid or alkali, acid, alkali commonly used are hydrochloric acid, sulfuric acid, NaOH etc., this method is cheap, the amino acid yield is high, but the loss of the product micro-nutrient after the hydrolysis is large, taste bad will, and color and luster is bad, particularly for the safety requirements of food more and more higher today, this method is eliminated gradually.
2. mechanical damage method.Be divided into liquid shear method and solid shearing method, the liquid shear method is when utilizing flow rate, aperture at the homogeneous head, produce strong shear action, and making cytoclastic method, present ultramicro grinding also combine the supersonic wave wall breaking principle, broken wall efficient can reach more than 90%, and can be as requested, broken wall repeatedly.This kind method will operate at low temperatures, makes protein denaturation in case shear heating, affects enzymolysis efficiency.
3. self-dissolving broken wall.This is the method that cell membrane is decomposed in the comprehensive function of the various enzymes (range protein, dextranase, amylase, cellulase etc.) that utilize the yeast thalline to contain itself.Because playing a role of enzyme need certain condition, and endobacillary enzyme majority is in the proenzyme state, if not with activation of zymogen, then enzyme also is difficult to play a role.Need in lower temperature and long time, approximately need 3-7 days, the easy microbiological contamination of production process by self-dissolving fully.
4. enzymatic shell-broken.This is beyond the various enzymes that yeast self contains, more enzyme-added method of decomposing separately.Add the general available starches enzyme of enzyme, protease etc.There is data to show, when β-1.3 dextranase and papain are combined with, can reaches 93% cell membrane by enzymolysis.Wherein β-1.3 dextranase acts on the glucan of cell membrane, causes cell rupture, and papain is mainly used in increasing the hydrolysis rate of albumen, and enzymatic shell-broken will note adding ratio and the order of enzyme, to reach best effect.
The shortcoming of prior art is that the yeast broken wall is incomplete, enzyme be to the effect material be selectable, pass through lot of experiments, comparatively ideal with papain, various enzymes are to polypeptide, and the ability that peptide chain is sheared is different, and some shear abilities are strong, a little less than having, must search out the protease that is fit to own product.
Summary of the invention
The objective of the invention is to provide a kind of Yeast diffusion juice.
In order to realize above-mentioned goal of the invention, the present invention by the following technical solutions:
A kind of Yeast diffusion juice makes with following method: with brewer's yeast or dry powder and water, pressure is 100MPa high pressure broken wall, be warmed up to again 45-50 ℃ and add protease insulation enzymolysis, then after filtration, separate, evaporation, at last concentrated and Yeast diffusion juice; Wherein, protease accounts for 3/10000ths to 5/10000ths of reactant gross weight, and the part by weight of brewer's yeast or dry powder and water is 1: 1 or 1: 4.
Preferably, described protease accounts for 3/10000ths of reactant gross weight; In the described evaporation step, vacuum is 0.05MPa-0.09MPa.
The invention has the advantages that and used the Homogenizing pump principle, make sporoderm-broken rate more than 95%.The present invention is that yeast soln is fallen rapidly temperature under the pressure of 100MPa, make the complete broken wall of yeast cell wall, sporoderm-broken rate is minimum more than 95%, and the amino acid in the yeast cells is fully stripping under the effect of protease, obtains being fit to the higher Yeast diffusion juice of preparation a-amino acid concentration.Although make at present the method for yeast broken wall a lot, sporoderm-broken rate is not ideal, this method is optimal method, and is best by demonstration and experiment effect, the method be two kinds of broken walls to have one concurrently be high pressure explosive decompression broken wall, the 2nd, the high temperature broken wall of lowering the temperature.
The method of old broken wall all is to adopt temperature difference to come to breaking yeast cellule membrane, it is complete that broken wall can not reach rapid moment broken wall fully like this, wall-breaking method of the present invention is through behind the broken wall, and two kinds of methods are examined under a microscope sporoderm-broken rate simultaneously, and method broken wall of the present invention is the most completely.
The specific embodiment
Embodiment 1
1, enzymolysis
1.1 checkout facility is intact normal, clean no-sundries is closed bottom valve in the enzymolysis bucket;
1.2 check and to check raw material quantity zero defect, and operating desk to the utmost;
1.3 add in the enzymolysis bucket evaporation water do end water to ground floor paddle place (about 0.5m 3And open an amount of steam and heat and keep 50 ℃ of water temperatures water);
Stir 1.4 open, the yeast paste that is contained in metal bucket is dropped in the enzymolysis bucket, clout is rinsed well with condensed water in the metal bucket, if throw yeast dry powder, yeast dry powder slowly should be poured into, and bulk should be smashed to pieces;
1.5 finish material, should rinse well around in the enzymolysis bucket, continue to stir half an hour, yeast dry powder mixing time should reach without till the bulk, by the Homogenizing pump broken wall, reaches more than 95% with the sporoderm-broken rate of microscopic examination yeast and just can enter next step; Pressure is 100MPa;
1.6 when being cooled to 45 ℃-50 ℃, close coolant pump, measure pH value in the 6.3-6.8 scope, higher or on the low side such as PH, be adjusted between the 6.5-7.5 with alkali or acid;
The good part by weight of protein enzyme solution protease in wet feed without caking is 0.7kg/t 1.7 slowly add in advance dissolving, and the part by weight of protease in dry powder is 2.5kg/t);
1.8 45 ℃-50 ℃ of material temperatures, build bung, be incubated 9 hours, if temperature reduction, at any time heat regulation;
1.9 insulation finishes, and stops to stir, be heated to 80 ℃-90 ℃ to be filtered;
1.10 check that filter bag is intact, open enzymolysis bucket bottom valve, open filter pump and feed liquid is pumped into filter bag filter, the shake while filtering, filter residue should in time be cleared up to a certain amount of, filtration feed liquid (dividing water) to be separated, filter residue is transported to the feed drying;
1.11 residue in the bucket, impurity should every batch of cleaning;
1.12 from being dosed to filtration, should perform detail record.
2, separate (minute water):
2.1 check that seperator, beverage pump equipment operation are normal, feed pond, clean solution tank are cleaned out;
2.2 open seperator to normal operation, open the feed liquid after beverage pump pumps into filtration, charging is neglected greatly the fluid situation and is decided;
2.3 from minute water second, should add an amount of evaporation water in mixed liquid, general second is 1: 1, the 3rd road is 1: 0.7, and per pass is answered test concentrations, running check clear liquid transparency;
2.4 should often see, listen seperator and beverage pump ruuning situation, pinpoint the problems in time to shut down and process;
2.5 should be according to circumstances the feed liquid of filter vat be added water, heating, keep material temperature greater than 60 ℃, should keep a close eye on and prevent spill-over;
2.6 when clear liquid concentration less than 1 the time, minute water finishes, and measures minute water inventory and a mean concentration (Bahrain), clear liquid is for evaporator evaporation, mixed liquid is dry for feed;
2.7 unpick and wash seperator, the dredging nozzle checks whether each parts is intact, instrument is placed and is neatly put in place;
2.8 from start to shutdown, add water, clear liquid amount, average Bahrain should perform detail record.
3, evaporation
Work well 3.1 check water pump, vavuum pump, circulating pump, evaporimeter, cooling tower Plant in good condition, check that cooling water tank water level and water flow are normal;
3.2 open first the cooling water of all pumps, open cooling water pump, the cooling tower fan, vavuum pump, vacuum reaches-the above feed pump of opening of 0.05MPa, clear liquid is pumped into III effect evaporator, charging rate is controlled by flowmeter, when liquid level to 1/2 from III effect evaporator visor, open III effect circulating pump, to I effect evaporator visor liquid level feed, arrive when I effect evaporator visor liquid level 1/2 the time, when opening I effect circulating pump and being fed into visor liquid level 1/2 to II effect evaporator, open II effect circulating pump to circulate, open simultaneously steam valve (slowly opening) air inlet evaporation, steam pressure is no more than 0.5MPa;
3.3 when all devices all starts and after clear liquid puts in place, should control the flowmeter inlet valve, feed rate 0.9-1m 3/ h, and often make an inspection tour vacuum meter, thermometer and respectively imitate visor all in normal range (NR), that is: the I effect approximately-0.03MPa, 90 ℃; II effect approximately-0.06MPa, 72 ℃; III effect approximately-0.082MPa, 50 ℃;
Have I effect to be drawn to the II effect again to the III effect 3.4 condensed water is evaporation water, each keeps 1/3 liquid level, and logical condensate pump pumps into the basin reuse that feeds intake;
3.5 below the drowning temperature 45 C of condensing tower, inflow temperature is below 30 ℃;
3.6 undesired or have accident to occur and evaporation when having finished when equipment, must close first steam valve, turn around one by one during namely with start and close, close at last cooling water;
3.7 when recording feed liquid from II effect drain hole and reach concentration 40%, implement to shut down blowing, with large mouthful Plastic Drum, every barrel of 50kg is for concentrating;
3.8 from start to shutdown, pressure, temperature, suction blowing situation should perform detailed original record;
3.9 when evaporimeter and condenser long-play, volatility descends, and be diluted to 3% left and right sides concentration with 30% nitric acid 200kg, adds sulphur hydracid sodium 2kg, aniline 4kg, tropine 6kg is made into corrosion inhibitor with the Lip river, squeezes in the evaporimeter, keeps circulation to emit after 8-10 hour, squeeze in the condenser, keep circulation to emit after 4 hours, till rinsing well with clear water, and perform detailed cleaning record.
4, concentrated
Work well 4.1 check concentration pan, multistage vacuum pump, cooling water pump, cooling tower Plant in good condition, close the concentration pan bottom valve;
4.2 unlatching vavuum pump, in vacuum during greater than-0.04MPa, feed liquid after clean solution tank or the evaporation is sucked concentration pan, for the first time about soakage 700L, opening simultaneously steam upper, middle and lower three road valves heats, vacuum should be controlled between the 0.05MPa-0.065MPa, opens cooling water pump and cooling tower fan, and cooling water carries out recycling;
4.3 after the concentrated pull-up of vacuum, observe the pot inner coil pipe from the visor mouth and reveal, carry out again suction, by that analogy, until this batch of material liquid sucks, if two pots of feed liquids are few, should at concentration about 60% and pot, concentrate again;
4.4 when feed liquid reaches concentration 67% when above through sampling and testing, shut down blowing;
4.5 detect by the laboratory sampling, implement blowing, stick lot number, quantity label semifinished product warehouse to be entered;
4.6 it is stand-by for feeding intake that the condensed water that produces in concentrated should often be opened hot water pipeline pump suction basin;
4.7 from suction to blowing, should perform detailed original record;
4.8 depending on concentration pan inwall and coil pipe fouling situation, during concentrated hydraulic performance decline, carry out pickling with salpeter solution, in case of necessity, should open manhole cover, carry out artificial scale removal, and perform record.
5, finished product packing:
5.1 according to customer requirements, can be divided into 25kg, 30kg, 32kg circle Plastic Drum, 25kg paint can and 8kg * 3 plastics GPB packed in cases.
The performance of the Yeast diffusion juice product of embodiment 1 gained is as shown in table 1.
The performance of the Yeast diffusion juice of table 1 embodiment 1 gained
The name of an article Proterties Nitrogen content % Ammonia nitrogen % Chlorine root % Concentration % Residue %
Yeast diffusion juice The blue thick liquid of palm fibre ≥7 ≥3 ≤5 ≥67 ≤15
Examine under a microscope sporoderm-broken rate, the Yeast diffusion juice of the present embodiment 1 gained, its broken wall is the most completely.
Above Yeast diffusion juice provided by the present invention is described in detail, has used specific case herein principle of the present invention and embodiment are set forth, the explanation of above embodiment just is used for helping to understand method of the present invention and core concept thereof; Simultaneously, for one of ordinary skill in the art, according to thought of the present invention, all will change in specific embodiments and applications, in sum, this description should not be construed as limitation of the present invention.

Claims (4)

1. Yeast diffusion juice, it is characterized in that, make take following method: brewer's yeast or its dry powder and water at pressure broken wall under the 100MPa high pressure, are warmed up to 45-50 ℃ again and add protease insulation enzymolysis, then after filtration, separate, evaporation, at last concentrated and Yeast diffusion juice; Wherein, protease accounts for 3/10000ths to 5/10000ths of reactant gross weight, and the part by weight of brewer's yeast or its dry powder and water is 1:1 or 1:4.
2. Yeast diffusion juice according to claim 1, it is characterized in that: described protease accounts for 3/10000ths of reactant gross weight.
3. Yeast diffusion juice according to claim 1, it is characterized in that: in the described evaporation step, vacuum is 0.05MPa-0.09MPa.
4. Yeast diffusion juice according to claim 1, it is characterized in that: in the described enzymolysis step, the part by weight of protease in wet feed is 0.7kg/t, and the part by weight of protease in dry powder is 2.5kg/t.
CN2009100093594A 2009-02-20 2009-02-20 Yeast diffusion juice Expired - Fee Related CN101810319B (en)

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Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111172094A (en) * 2020-01-16 2020-05-19 安琪酵母(伊犁)有限公司 Yeast extract and preparation method thereof

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1806653A (en) * 2006-01-23 2006-07-26 杭州中得水产饲料有限公司 Method for preparing immune polysaccharide and yeast extract by utilizing beer yeast dregs for feeding
CN101195813A (en) * 2008-01-04 2008-06-11 中国农业大学 High-efficiency cracking method of monoplast microorganism
CN101250490A (en) * 2008-03-28 2008-08-27 天津科技大学 Method for producing active yeast cell derivative

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1806653A (en) * 2006-01-23 2006-07-26 杭州中得水产饲料有限公司 Method for preparing immune polysaccharide and yeast extract by utilizing beer yeast dregs for feeding
CN101195813A (en) * 2008-01-04 2008-06-11 中国农业大学 High-efficiency cracking method of monoplast microorganism
CN101250490A (en) * 2008-03-28 2008-08-27 天津科技大学 Method for producing active yeast cell derivative

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
杨翠竹 等."酵母细胞破壁技术研究与应用进展".《食品科技》.2006,(第7期),

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