CN101807614B - Embedded-module photovoltaic system - Google Patents

Embedded-module photovoltaic system Download PDF

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CN101807614B
CN101807614B CN2010101082532A CN201010108253A CN101807614B CN 101807614 B CN101807614 B CN 101807614B CN 2010101082532 A CN2010101082532 A CN 2010101082532A CN 201010108253 A CN201010108253 A CN 201010108253A CN 101807614 B CN101807614 B CN 101807614B
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module
photovoltaic
frame
longitudinal carrier
photovoltaic system
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CN101807614A (en
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罗尧治
吴成万
徐东升
叶幸超
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XIZI UNION HOLDING CO Ltd
Zhejiang University ZJU
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XIZI UNION HOLDING CO Ltd
Zhejiang University ZJU
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02BCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B10/00Integration of renewable energy sources in buildings
    • Y02B10/10Photovoltaic [PV]
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy

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Abstract

本发明公开了一种嵌入模块式太阳能光伏体系。它具有多个光伏模块,光伏模块包括光伏组件、纵向支架、横向支架,光伏组件嵌入由纵向支架、横向支架形成的网格内,光伏组件用自攻螺丝与纵向支架连接,光伏模块之间纵向用径流槽连接,光伏模块之间横向用压板连接,光伏模块末端用封边板密封。所述的光伏组件包括太阳能电池板和组件边框,组件边框上表面局部有凸纹,组件边框一侧有外伸倾斜部分,在倾斜部分上设有垂直竖檐,组件边框另一侧开有空腔和凹槽,太阳能电池板置入凹槽内,组件边框之间用边框角码紧固。本发明实现模块化安装,便于光伏组件维护和更换,同时起到很好的防水效果,可取代传统的建筑围护构件,实现光伏建筑一体化。

Figure 201010108253

The invention discloses an embedded module solar photovoltaic system. It has multiple photovoltaic modules. The photovoltaic modules include photovoltaic modules, longitudinal supports, and transverse supports. The photovoltaic modules are embedded in the grid formed by the longitudinal supports and the transverse supports. Runoff grooves are used to connect, the photovoltaic modules are connected horizontally with pressure plates, and the ends of photovoltaic modules are sealed with edge banding plates. The photovoltaic module includes a solar cell panel and a module frame. The upper surface of the module frame is partially embossed. One side of the module frame has an overhanging inclined part. The cavity and the groove, the solar panel is placed in the groove, and the frame corners are fastened between the frame of the module. The invention realizes modular installation, facilitates the maintenance and replacement of photovoltaic components, and at the same time has a good waterproof effect, can replace traditional building enclosure components, and realize photovoltaic building integration.

Figure 201010108253

Description

嵌入模块式光伏体系Embedded modular photovoltaic system

技术领域 technical field

本发明涉及太阳能发电设备,尤其涉及一种嵌入模块式光伏体系。The invention relates to solar power generation equipment, in particular to an embedded module photovoltaic system.

背景技术 Background technique

在传统能源日益紧缺的今天,太阳能以清洁无污染、储量巨大等优点越来越受到重视。市场上各种类型太阳能发电设备层出不穷,太阳能光伏组件是近年来热门的太阳能发电设备,其主要类型分标准光伏组件、双玻璃光伏组件和薄膜电池组件。标准光伏组件采用普通边框封装太阳能电池板,主要应用于集中式光伏电站和建筑屋顶。在屋顶上的应用是采用附加式集成方式,需要单独的安装骨架,无法实现光伏建筑一体化,存在重复建设问题,同时会破坏屋顶既有防水体系。双玻璃光伏组件是在两片钢化玻璃中间夹有太阳能电池板,主要应用于建筑幕墙以及采光顶等部位,能实现光伏建筑一体化安装,但存在光伏组件电池片的散热性能差,温度导致发电效率降低。薄膜光伏组件是利用粘结剂将组件黏贴于建筑物的表面,发电效率仅6%左右,低于晶体硅光伏组件,同时贴合效果受到外界气候影响较明显,发电效率衰减快。太阳能光伏建筑一体化是指将太阳能光伏组件相互连接形成光伏阵列,取代建筑围护构件,使光伏组件与建筑物相结合,同时满足防止雨水渗漏要求。而上述三种主流光伏组件在建筑物上的应用均存在着不同的局限和不足,有必要加以改进。Today, when traditional energy sources are increasingly scarce, solar energy has attracted more and more attention due to its advantages of cleanness, pollution-free, and huge reserves. Various types of solar power generation equipment are emerging in the market. Solar photovoltaic modules are popular solar power generation equipment in recent years. The main types are standard photovoltaic modules, double-glass photovoltaic modules and thin-film battery modules. Standard photovoltaic modules use ordinary frames to encapsulate solar panels, and are mainly used in centralized photovoltaic power plants and building roofs. The application on the roof adopts an additional integration method, which requires a separate installation framework, which cannot realize the integration of photovoltaic buildings, has the problem of repeated construction, and will destroy the existing waterproof system of the roof. Double-glass photovoltaic modules are two pieces of tempered glass with solar panels sandwiched between them. They are mainly used in building curtain walls and lighting roofs. They can realize building-integrated photovoltaic installations. However, the heat dissipation performance of photovoltaic module cells is poor, and the temperature causes power generation Reduced efficiency. Thin-film photovoltaic modules use adhesives to stick the modules on the surface of buildings. The power generation efficiency is only about 6%, which is lower than that of crystalline silicon photovoltaic modules. At the same time, the bonding effect is significantly affected by the external climate, and the power generation efficiency decays quickly. Solar photovoltaic building integration refers to the interconnection of solar photovoltaic modules to form a photovoltaic array, which replaces building envelope components, combines photovoltaic modules with buildings, and meets the requirements of preventing rainwater leakage. However, the application of the above three mainstream photovoltaic modules in buildings has different limitations and deficiencies, and it is necessary to improve them.

发明内容 Contents of the invention

本发明的目的是克服现有技术的不足,提供一种嵌入模块式光伏体系。The purpose of the present invention is to overcome the deficiencies of the prior art and provide an embedded module photovoltaic system.

嵌入模块式光伏体系具有多个光伏模块,光伏模块包括光伏组件、纵向支架、横向支架,光伏组件嵌入由纵向支架、横向支架形成的网格内,光伏组件用自攻螺丝与纵向支架连接,光伏模块之间纵向用径流槽连接,光伏模块之间横向用压板连接,光伏模块末端用封边板密封。The embedded modular photovoltaic system has multiple photovoltaic modules. The photovoltaic module includes photovoltaic modules, vertical supports, and horizontal supports. The photovoltaic modules are embedded in the grid formed by the longitudinal supports and transverse supports. Runoff grooves are used to connect the modules vertically, and pressure plates are used to connect the photovoltaic modules horizontally, and the ends of the photovoltaic modules are sealed with edge banding plates.

所述的光伏组件包括太阳能电池板和组件边框,组件边框上表面局部有凸纹,组件边框一侧有外伸倾斜部分,在倾斜部分上设有垂直竖檐,组件边框另一侧开有空腔和凹槽,太阳能电池板置入凹槽内,组件边框之间用边框角码紧固。所述的边框角码设有与光伏组件空腔相匹配的锯齿状凸纹。所述的纵向支架上部有垂直竖檐,纵向支架一侧设有托板和封板固定孔(,纵向支架另一侧设有折边连接板,纵向支架设有空腔,纵向支架底部设有螺栓滑槽,垂直竖檐中点刻有定位线。所述的横向支架与托板连接后的上表面与纵向支架齐平,横向支架两端上表面分别开有圆孔。所述的压板两端有填充腔,防水胶条置于填充腔内,在压板的上表面刻有定位线,两端有弯折部分。所述的封边板上与封板固定孔对应处开有椭圆孔。The photovoltaic module includes a solar cell panel and a module frame. The upper surface of the module frame is partially embossed. One side of the module frame has an overhanging inclined part. The cavity and the groove, the solar panel is placed in the groove, and the frame corners are fastened between the frame of the module. The frame corners are provided with zigzag embosses matching the cavity of the photovoltaic module. The upper part of the longitudinal support has vertical vertical eaves, one side of the longitudinal support is provided with a supporting plate and a sealing plate fixing hole (the other side of the longitudinal support is provided with a hemming connecting plate, the longitudinal support is provided with a cavity, and the bottom of the longitudinal support is provided with The bolt chute, the midpoint of the vertical vertical eaves is engraved with a positioning line. The upper surface of the horizontal support and the supporting plate is flush with the longitudinal support, and the upper surfaces of the two ends of the horizontal support are respectively provided with round holes. The two pressing plates There is a filling cavity at the end, and the waterproof rubber strip is placed in the filling cavity. The upper surface of the pressure plate is engraved with a positioning line, and there are bending parts at both ends. There are elliptical holes on the edge banding plate corresponding to the fixing hole of the sealing plate.

本发明实现模块化安装,便于光伏组件维护和更换,同时起到很好的防水效果,可取代传统的建筑围护构件,实现光伏建筑一体化。The invention realizes modular installation, facilitates the maintenance and replacement of photovoltaic components, and at the same time has a good waterproof effect, can replace traditional building enclosure components, and realize photovoltaic building integration.

附图说明 Description of drawings

下面结合附图对本发明利作详细说明:Below in conjunction with accompanying drawing the present invention is described in detail:

图1是嵌入模块式光伏体系主视图;Figure 1 is the front view of the embedded modular photovoltaic system;

图2是嵌入模块式光伏体系左视图;Figure 2 is a left view of the embedded modular photovoltaic system;

图3是嵌入模块式光伏体系俯视图;Figure 3 is a top view of the embedded modular photovoltaic system;

图4是本发明的组件边框断面图;Fig. 4 is a sectional view of the frame of the module of the present invention;

图5是本发明的边框角码断面图;Fig. 5 is a cross-sectional view of a frame corner code of the present invention;

图6是本发明的组件边框与组件角码连接图;Fig. 6 is a connection diagram of the component frame and the component corner code of the present invention;

图7是本发明的纵向支架断面图;Fig. 7 is a cross-sectional view of the longitudinal support of the present invention;

图8是本发明的纵横向支架连接图;Fig. 8 is a connection diagram of vertical and horizontal supports of the present invention;

图9是本发明的纵向支架与组件边框、径流槽连接图;Fig. 9 is a connection diagram of the longitudinal support of the present invention, the component frame and the runoff groove;

图10是本发明的纵向支架与延长件连接图;Fig. 10 is a connection diagram of the longitudinal support and the extension piece of the present invention;

图11(a)本发明的是压板断面图;Fig. 11 (a) the present invention is the sectional view of pressing plate;

图11(b)本发明的是压板长度方向示意图;Figure 11 (b) is a schematic diagram of the length direction of the pressing plate of the present invention;

图12是本发明的封边板与纵向支架连接图Fig. 12 is a connection diagram of the edge banding plate and the longitudinal support of the present invention

图中,延长件01、光伏组件1、角码2、纵向支架3、横向支架4、径流槽5、压板6、封边板7、螺栓8、自攻螺丝9、太阳能电池板10、组件边框11、凸纹12、边框外伸段13、边框竖檐14、空腔15、凹槽16、边框冲坑17、锯齿21、纵向支架竖檐31、托板32、封边固定孔33、螺栓滑槽34、支架空腔35、折边连接板36、定位线37、圆孔41、折边51、防水胶条61、防水腔62、压板定位线63、弯折部分64、椭圆孔71。In the figure, extension piece 01, photovoltaic module 1, corner bracket 2, longitudinal bracket 3, horizontal bracket 4, runoff groove 5, pressure plate 6, edge banding plate 7, bolt 8, self-tapping screw 9, solar panel 10, component frame 11. Embossed lines 12, frame overhangs 13, frame vertical eaves 14, cavities 15, grooves 16, frame punching pits 17, sawtooth 21, longitudinal bracket vertical eaves 31, supporting plates 32, edge fixing holes 33, bolts Chute 34, bracket cavity 35, flange connecting plate 36, positioning line 37, circular hole 41, flange 51, waterproof adhesive tape 61, waterproof cavity 62, pressure plate positioning line 63, bending part 64, oval hole 71.

具体实施方式 Detailed ways

以下结合附图,对本发明的嵌入模块式光伏体系进一步详细说明。应理解,以下实施例仅用于说明的目的,而非用于限定本发明的范围。The embedded modular photovoltaic system of the present invention will be further described in detail below in conjunction with the accompanying drawings. It should be understood that the following examples are for the purpose of illustration only, and are not intended to limit the scope of the present invention.

如图1、图2和图3所示,嵌入模块式光伏体系具有多个光伏模块,光伏模块包括光伏组件1、纵向支架3、横向支架4。光伏组件1嵌入由纵向支架3、横向支架4形成的网格内,在竖檐14处用自攻螺丝与纵向支架竖檐31连接。光伏模块纵向利用径流槽5的折边51连接于折边连接板36,横向间隙利用压板6在定位线63处用自攻螺丝连接于横向支架4。嵌入模块式光伏体系端部利用封边板7进行密封。防水胶条61压在光伏组件凸纹11处,在定位线63处自攻螺丝将压板6与光伏组件1、横向支架4紧固。挤压作用下凸纹11使防水胶条61更紧密,提高密封和防水效果。As shown in FIG. 1 , FIG. 2 and FIG. 3 , the embedded modular photovoltaic system has a plurality of photovoltaic modules, and the photovoltaic module includes a photovoltaic module 1 , a vertical support 3 and a horizontal support 4 . The photovoltaic module 1 is embedded in the grid formed by the vertical support 3 and the horizontal support 4, and is connected with the vertical support vertical eaves 31 at the vertical eaves 14 with self-tapping screws. The photovoltaic module is longitudinally connected to the flange connecting plate 36 by using the flange 51 of the runoff groove 5 , and the lateral gap is connected to the lateral bracket 4 by self-tapping screws at the positioning line 63 by using the pressure plate 6 . The end of the embedded modular photovoltaic system is sealed with an edge banding plate 7 . The waterproof rubber strip 61 is pressed against the raised lines 11 of the photovoltaic module, and the self-tapping screws at the positioning line 63 fasten the pressure plate 6 with the photovoltaic module 1 and the transverse support 4 . The embossed lines 11 make the waterproof rubber strip 61 tighter under the action of extrusion, improving the sealing and waterproof effect.

如图4所示,为嵌入模块式光伏组件边框断面图。太阳能电池板10嵌于光伏组件边框中,在光伏组件的凹槽16内注入硅胶密封。空腔15内置入边框角码2冲坑组装边框。As shown in Figure 4, it is a cross-sectional view of the frame of the embedded modular photovoltaic module. The solar panel 10 is embedded in the frame of the photovoltaic module, and silicone is injected into the groove 16 of the photovoltaic module for sealing. The cavity 15 is built into the frame corner code 2 and punches the pit to assemble the frame.

如图5和图6所示,所述边框角码2具有锯齿21,组件边框冲坑16将挤压角码锯齿21,形成紧固力封装光伏组件。As shown in FIG. 5 and FIG. 6 , the corner brackets 2 of the frame have serrations 21 , and the punching holes 16 on the frame of the module will press the corner brackets 21 to form a fastening force to encapsulate the photovoltaic module.

如图7所示,所述纵向支架3设有竖檐31、托板32、封边固定孔33、螺栓滑槽34、支架空腔35、折边连接板36及定位线37。在安装光伏组件1前,将纵向支架3与横向支架4、径流槽5相连接,形成安装网格。As shown in FIG. 7 , the longitudinal support 3 is provided with a vertical eaves 31 , a supporting plate 32 , an edge fixing hole 33 , a bolt chute 34 , a bracket cavity 35 , a flange connecting plate 36 and a positioning line 37 . Before the photovoltaic module 1 is installed, the longitudinal support 3 is connected with the transverse support 4 and the runoff groove 5 to form an installation grid.

如图8和图9所示,在安装纵向支架3时,在螺栓滑槽34内放置高强螺栓8,将纵向支架3与下部建筑结构构件相连接,螺栓8可以在螺栓滑槽34内自由滑动但不可转动。径流槽5的折边51直接利用自攻螺丝9与左右纵向支架3的折边连接板36相连接,横向支架4置于托板32,横向支架4两端上表面铣有圆孔41,穿过圆孔41用自攻螺丝9紧固横向支架4和托板32。光伏组件1边框下部置于托板32上,边框竖檐13和纵向支架竖檐31刚好相接触,在定位线37处用自攻螺丝9将边框竖檐13紧固于纵向支架竖檐13上。边框倾斜外伸部分12遮挡住自攻螺丝9,阻止了雨水滴落于此处。As shown in Figures 8 and 9, when installing the longitudinal support 3, place high-strength bolts 8 in the bolt chute 34 to connect the longitudinal support 3 with the structural components of the lower part of the building, and the bolts 8 can slide freely in the bolt chute 34 But it cannot be rotated. The flanging 51 of the runoff groove 5 is directly connected with the flanging connecting plates 36 of the left and right longitudinal supports 3 by self-tapping screws 9, the transverse support 4 is placed on the supporting plate 32, and the upper surfaces of the two ends of the transverse support 4 are milled with circular holes 41, through which Fasten the transverse support 4 and the supporting plate 32 with the self-tapping screw 9 through the round hole 41 . The lower part of the frame of the photovoltaic module 1 is placed on the supporting plate 32, the vertical eaves 13 of the frame and the vertical eaves 31 of the vertical support are just in contact, and the vertical eaves 13 of the frame are fastened to the vertical eaves 13 of the longitudinal support with self-tapping screws 9 at the positioning line 37 . The inclined overhanging part 12 of the frame covers the self-tapping screw 9, preventing rainwater from dripping here.

如图10所示,描述了纵向支架3延长时利用延长件01置入空腔35内,在纵向支架一侧用自攻螺丝9紧固。网格形成后,将光伏组件1嵌入至每个网格,边框竖檐13与纵向支架竖檐31相连接。As shown in FIG. 10 , it is described that when the longitudinal support 3 is extended, the extension piece 01 is used to put it into the cavity 35 , and fasten with a self-tapping screw 9 on one side of the longitudinal support. After the grids are formed, the photovoltaic modules 1 are embedded in each grid, and the vertical eaves 13 of the frame are connected with the vertical eaves 31 of the vertical support.

如图11所示,为压板的断面图和长度方向示意图。在压板6的防水腔62内装有防水胶条61,压板6的上表面处有定位线63,同时压板6长度方向的端部均有弯折部分64,角度与组件外伸倾斜部分12角度相同。光伏组件1与纵向支架3连接后,组件之间存在着空隙,采用压板6进行密封。As shown in Figure 11, it is a cross-sectional view and a schematic diagram of the length direction of the pressing plate. A waterproof rubber strip 61 is installed in the waterproof cavity 62 of the pressure plate 6, and there is a positioning line 63 on the upper surface of the pressure plate 6. At the same time, the end of the length direction of the pressure plate 6 has a bent part 64, and the angle is the same as that of the protruding inclined part 12 of the component. . After the photovoltaic module 1 is connected to the longitudinal support 3 , there is a gap between the modules, which is sealed with a pressure plate 6 .

如图12所示,描述封边板7与纵向支架3的连接。光伏组件1安装完毕后,封边板7在椭圆孔71处用自攻螺丝与纵向支架3的封板固定孔33相紧固。As shown in FIG. 12 , the connection of the edge banding plate 7 to the longitudinal support 3 is described. After the photovoltaic module 1 is installed, the edge sealing plate 7 is fastened to the sealing plate fixing hole 33 of the longitudinal support 3 at the oval hole 71 with self-tapping screws.

Claims (7)

1. merge module formula photovoltaic system; It is characterized in that having a plurality of photovoltaic modules, photovoltaic module comprises photovoltaic module (1), longitudinal carrier (3), horizontal support (4), and photovoltaic module (1) embeds in the grid that is formed by longitudinal carrier (3) and horizontal support (4); Photovoltaic module (1) is connected with longitudinal carrier (3) with self-tapping screw; Vertically connect with footpath chute (5) between the photovoltaic module, laterally connect with pressing plate (6) between the photovoltaic module, photovoltaic module is terminal to be sealed with banded plate (7); Described photovoltaic module (1) comprises solar panel (10) and module frame (11); Described pressing plate (6) two ends are provided with fills chamber (62), and waterproof adhesive tape (61) places fills in the chamber (62).
2. a kind of merge module formula photovoltaic system as claimed in claim 1; It is characterized in that there is burr (12) described module frame (11) upper surface part; Module frame (11) one sides have overhanging sloping portion (13), on sloping portion (13), are provided with vertical perpendicular eaves (14), and module frame (11) opposite side has cavity (15) and groove (16); Solar panel (10) is inserted in the groove (16), and is fastening with frame angle sign indicating number (2) between the module frame (11).
3. a kind of merge module formula photovoltaic system as claimed in claim 2 is characterized in that described frame angle sign indicating number (2) is provided with the zigzag burr (21) that is complementary with photovoltaic module cavity (15).
4. a kind of merge module formula photovoltaic system as claimed in claim 1; It is characterized in that vertical perpendicular eaves (31) is arranged at described longitudinal carrier (3) top; Longitudinal carrier (3) one sides are provided with supporting plate (32) and shrouding fixing hole (33), and longitudinal carrier (3) opposite side is provided with flanging connecting plate (36), and longitudinal carrier is provided with cavity (35); Longitudinal carrier (3) bottom is provided with bolt chute (34), and vertically perpendicular eaves (31) mid point is carved with position line (37).
5. a kind of merge module formula photovoltaic system as claimed in claim 1, the upper surface after it is characterized in that described horizontal support (4) and supporting plate (32) being connected flushes with longitudinal carrier (3), and horizontal support (4) two ends upper surface has circular hole (41).
6. a kind of merge module formula photovoltaic system as claimed in claim 1 is characterized in that the upper surface of described pressing plate (6) is carved with position line (63), and there is bending part 64 at two ends.
7. a kind of merge module formula photovoltaic system as claimed in claim 4 is characterized in that described banded plate (7) is gone up and shrouding fixing hole (33) corresponding position has elliptical aperture (71).
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