Automatic conveyor of baking-free brick supporting plate
Technical field
The present invention relates to a kind of automatic conveyor of baking-free brick supporting plate, belong to brick press corollary equipment technical field.
Background technology
At present, more than 6000 hectare is taken up an area of in 120,000 of the existing brick and tile enterprises of China, and 14.3 billion cubic meters that fetch earth damage 1,200,000 mu in soil; The annual about 6,000 ten thousand tons of mark coals of its energy consumption.Annual energy consumption that only is used to produce materials for wall and northern heating energy consumption add up to and just account for annual more than 15% of total energy consumption of China.Annual 1.7 hundred million tons of the CO2s that discharge in the sintered clay brick production process have aggravated the formation of city acid rain and green-house effect in addition.For this reason, national wall is corrected requirement and is banned use of clay brick in all cities, the whole nation in 2010, strict simultaneously restriction fired brick project.
Corresponding therewith, be the emergence of non-burning brick mechanical equipment.Non-baking brick machine is a primary raw material with fly ash, river sand, sea sand, mountain sand, breeze, slag, stone flour, cinder, gangue, mine tailings, residue of chemical industry etc. mainly; Forming non-burning brick, steam-cured sanded brick, fire brick, porous brick, color paving tile and glace etc. through mechanical compaction, is country's environmental protection building material equipment of mediation energetically.
Baking-free brick supporting plate is the accessory equipment that holds up the brick embryo in the non-burning brick production process, is one of necessary equipment of non-baking brick machine.But existing non-baking brick machine mainly relies on a dead lift when using baking-free brick supporting plate, both took a lot of work, require great effort, and influences work efficiency again.
Summary of the invention
The purpose of this invention is to provide and a kind ofly can substitute a dead lift, saving of labor, laborsaving, the automatic conveyor of baking-free brick supporting plate that work efficiency is higher.
Its technical scheme is: a kind of automatic conveyor of baking-free brick supporting plate; It is characterized in that: comprise by playing the material mechanism that material frame, goods shelf, lift oil tank, pulley, chain and roller bearing are formed; The feed mechanism of being made up of feeding frame, feeding cylinder and lift cylinder is by the conveying mechanism of carrying frame and feeding device to form and the electrical control mechanism that is made up of microprocessor and electromagnetic valve;
The material frame that rises that rises in the material mechanism is made up of with vertical portal frame the portal frame base that lies low; The left and right side frame of vertical portal frame is two C type channel-section steels that notch is relative; The head of lift oil tank is installed on the lift oil tank permanent seat that is provided with on the vertical gate-type Frame door sill rear side; The rod end of lift oil tank connects pulley base, and the two ends of sheave shaft are separately installed with pulley in the pulley base; The chain that detoured respectively on the pulley, an end of chain are connected on the crossbeam chaining plate that vertical gate-type Frame door frame rear side middle part is provided with, and the other end is connected on the chaining plate at goods shelf cross sill back; Two risers that roller bearing is installed of bottom rear side vertical fixing of goods shelf, the roller bearing of installing on the riser place in the notch of vertical portal frame left and right side frame C type channel-section steel.
Feed mechanism has been arranged on a side of goods shelf in the material mechanism, and its feeding frame is made up of " T " font base that the lies low C type channel strut relative with two notches that are vertically fixed on " T " font base head midway that lies low; Lift cylinder vertically is fixed on two adapter plates that are provided with between two pillar notches, its rod end be arranged on two supporting plates between the pillar notch and be connected; The head of the feeding cylinder of affixed horizontally set on the supporting plate, the rod end of feeding cylinder are positioned at a side of goods shelf, and level is connected with push pedal on it; The affixed support that travel switch is installed of pillar of push pedal one side upper end;
Conveying mechanism is arranged on and the corresponding goods shelf opposite side of feed mechanism, and it carries frame to be provided with the feeding device that is made up of motor, reductor and sprocket wheel, chain and transmission shaft; Motor bonded assembly reductor is fixed on the support of carrying the upper rack setting; Be symmetrical set two pairs of parallel bearing seats that transmission shaft is installed on the both sides of this support; The two ends of bearing seat intermediate solid drive shaft are affixed sprocket wheel respectively; Be wound with the chain of closed loop between two sprocket wheels on two transmission shafts in the same side and the sprocket wheel on the speed reducer output shaft, also be wound with the chain of closed loop between two sprocket wheels on two transmission shafts of opposite side; Symmetry is connected with pulley on the transmission shaft of sprocket wheel inboard; Conveying frame top near goods shelf one side is provided with travel switch.
Its technique effect is: after the microprocessor CPU in the electrical control mechanism receives the information of the conveying supporting plate that is sent by non-baking brick machine, promptly connected the power of electromagnetic valve of control lift oil tank action in the material mechanism, the piston rod of lift oil tank is risen through chain pulley seat and chain pulling goods shelf; When the supporting plate on being placed on goods shelf rose to the travel switch of installing on the feeding frame in the feed mechanism, the trip switch was connected the power of electromagnetic valve of control feeding cylinder action automatically in the power of electromagnetic valve that cuts off the action of control lift oil tank automatically; The feeding cylinder action; The push pedal that its rod end is affixed is pushed into conveying mechanism with supporting plate, when supporting plate touches the travel switch in the conveying mechanism; The trip switch is promptly connected motor power; Electric motor starting is after the reductor deceleration, again through sprocket wheel, chain and transmission shaft, pulley drive; Supporting plate is transported on the relevant position of non-baking brick machine, thereby has realized the supporting plate purpose of carrying automatically.It is saving of labor, laborsaving both, and work efficiency is high again.And it is simple in structure, and is reliable, easy to use.
Description of drawings
Fig. 1 is a structural representation of the present invention;
Fig. 2 has been the vertical portal frame construction scheme drawing in the material mechanism;
Fig. 3 has been the goods shelf structural representation in the material mechanism;
Fig. 4 is the structural representation of feed mechanism.
The specific embodiment
As shown in Figure 1; Automatic conveyor of baking-free brick supporting plate; Comprise by playing the material mechanism 2 that material frame, goods shelf, lift oil tank, pulley, chain and roller bearing are formed; The feed mechanism of being made up of feeding frame, feeding cylinder, lift cylinder and correction cylinder 1 is by the conveying mechanism 3 of carrying frame, feeding device and correction cylinder to form and the electrical control mechanism that is made up of microprocessor and electromagnetic valve.
The material frame that rises that rises in the material mechanism 2 is made up of with vertical portal frame the portal frame base 22 that lies low.The both sides of vertical portal frame 21 thresholds 211 are fixed in the portal frame 22 both sides frames that lie low (seeing Fig. 2,3); The left and right side frame of vertical portal frame is two C type channel-section steels that notch is relative; The rear side of doorframe and both sides are connected fixing respectively with the portal frame that lies low by the reinforced rib that tiltedly draws 222; The head of lift oil tank 214 is installed on the lift oil tank permanent seat 212 that is provided with on the vertical gate-type Frame door sill rear side; The rod end of lift oil tank connects pulley base 215, and the two ends of sheave shaft are separately installed with pulley 216 in the pulley base; The chain 217 that detoured respectively on the pulley, an end of chain are connected on the crossbeam chaining plate 218 that vertical gate-type Frame door frame rear side middle part is provided with, and the other end is connected on the chaining plate 238 at goods shelf 23 cross sill backs.Two of the bottom rear side vertical fixing of goods shelf are equipped with the riser 233 of roller bearing 234, and the roller bearing 234 of installing on the riser places in the notch of vertical portal frame left and right side frame C type channel-section steel.The bottom of goods shelf both sides is welded with the pallet fork 231 that extends forward, and the bottom of pallet fork is a groove-like, can be fastened on two frames of the portal frame base that lies low.
Feed mechanism 1 has been arranged on a side of goods shelf in the material mechanism; Its feeding frame is by " T " font base 12 that lies low; Relative C type channel strut 11 and the interval of two notches that is vertically fixed on " T " font base head midway that lies low is arranged on two connecting panels formation (see figure 4)s between the upper strut; Vertically install and fix the head of lift cylinder 112 between two connecting panels, the rod end of lift cylinder and to be symmetricly set on two supporting plates 113 between the C type channel strut notch affixed.The head of the feeding cylinder 116 of affixed horizontally set on the supporting plate, the rod end of feeding cylinder is positioned at a side of goods shelf, and level is connected with push pedal 117 on it, the affixed support 118 that travel switch 119 is installed of pillar of push pedal one side upper end.
For prevent and avoid being placed on the goods shelf blade position not just; And the problem that causes the feed mechanism feeding to be partial to; Between the head of lift cylinder 112 rod end bonded assembly supporting plates 113 and feeding cylinder 116; Through slide plate 115 be fixed with horizontally set about proofread and correct the head 114 of cylinder, about proofread and correct cylinder rod end be positioned at a side of goods shelf, so that placement location out-of-position supporting plate is proofreaied and correct.
Be vertically fixed on the both sides, front and back and the left side of two pillars of " T " font base head midway, " T " font base bonded assembly reinforced rib 121 is respectively equipped with and lies low.
Conveying mechanism 3 is arranged on and the corresponding goods shelf opposite side of feed mechanism, and it carries frame 31 is rectangular frame, which is provided with the feeding device 32 that is made up of motor, reductor and sprocket wheel, chain and transmission shaft.Motor 321 bonded assembly reductors 322 are fixed on the support 320 of carrying the upper rack setting; Be symmetrical set two pairs of parallel bearing seats 324 that transmission shaft 323 is installed on the both sides of this support; The two ends of bearing seat intermediate solid drive shaft are affixed sprocket wheel 325 respectively; Be wound with the chain 326 of closed loop between two sprocket wheels on two transmission shafts in the same side and the sprocket wheel on the speed reducer output shaft, also be wound with the chain of closed loop between two sprocket wheels on two transmission shafts of opposite side.Symmetry is connected with pulley 327 on the transmission shaft of sprocket wheel inboard.Be provided with the travel switch 318 of control motor 321 power supplys near the conveying frame top of goods shelf one side.
Carry the fixing respectively intilted shaft bearing plate 311 in top on both sides, frame 31 front and back, install and fix the chain bearing 312 in the same way between a group and two transmission shafts of homonymy on the shaft bearing plate.Be interval with two pressing plate shafts 314 between two shaft bearing plates in front and back, be set with pulley 315 on the pressing plate shaft a little more than the shaft bearing plate head bearing.
Equally; For prevent and avoid being placed on the goods shelf blade position not just; And the problem that causes the feed mechanism feeding to be partial to is connected with the connecting rod 316 that stretches to goods shelf one side in the place ahead shaft bearing plate side of carrying frame, and cylinder 317 is proofreaied and correct in the front and back that the affixed piston rod of connecting rod end protracts.
The electric control box 4 of this machine is installed in the front side of carrying frame 31.