CN204195229U - A kind of blower motor assembly streamline - Google Patents

A kind of blower motor assembly streamline Download PDF

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Publication number
CN204195229U
CN204195229U CN201420670790.XU CN201420670790U CN204195229U CN 204195229 U CN204195229 U CN 204195229U CN 201420670790 U CN201420670790 U CN 201420670790U CN 204195229 U CN204195229 U CN 204195229U
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China
Prior art keywords
assembly line
jacking platform
pneumatic
chain
platform
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Expired - Lifetime
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CN201420670790.XU
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Chinese (zh)
Inventor
周雷
刘升虎
任巍
董先庆
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Dunham Bush China Co ltd
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DUNHAM-BUSH YANTAI Co Ltd
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Abstract

本实用新型是有关于一种风机电机总成流水线,包括滚筒流水线、气动顶升平台、气缸、支架、链条和工字梁,所述的气动顶升平台安装在滚筒流水线上,气动顶升平台上焊接有工字梁,所述的气动顶升平台与链条连接,所述的滚筒流水线上安装有气缸,气缸上设有连杆,连杆和链条连接,所述的支架安装在滚筒流水线底部,气动顶升平台与支架连接。本实用新型既能够实现产品在线流水作业,又能满足产品的特殊性,在顶升平台上进行操作;提高生产效率和产品装配质量,降低操作人员的技能要求。

The utility model relates to a fan motor assembly line, including a drum assembly line, a pneumatic jacking platform, a cylinder, a bracket, a chain and an I-beam, the pneumatic jacking platform is installed on the drum assembly line, and the pneumatic jacking platform I-beams are welded on the top, the pneumatic lifting platform is connected with the chain, the cylinder is installed on the drum assembly line, and the cylinder is equipped with a connecting rod, which is connected with the chain. The bracket is installed at the bottom of the drum assembly line , the pneumatic jacking platform is connected with the bracket. The utility model can not only realize the on-line flow operation of the product, but also meet the particularity of the product, and operate on the jacking platform; improve the production efficiency and product assembly quality, and reduce the skill requirements of the operators.

Description

一种风机电机总成流水线A fan motor assembly line

技术领域technical field

本实用新型涉及风机电机的装配领域,特别是涉及一种风机电机总成流水线。The utility model relates to the assembly field of fan motors, in particular to a fan motor assembly line.

背景技术Background technique

风机电机总成的装配过程比较特殊,需要在底部穿螺栓固定风机和电机,因此需要支架将整个风机总成组件架空进行操作作业,由于这种特殊性,前期生产沿用单台单人操作组装的生产方式,效率慢和操作工技能要求高等缺点;因此,更改生产方式使之流水生产,但传统的板链线、滚筒线、皮带线由于底部板链、滚筒、皮带都是一个平面,无法从底部操作固定螺栓和螺母,都无法满足装配需求,如何创设一种可进行底部安装操作、效率高、操作方法简单的风机电机总成流水线,具有十分重要的意义。The assembly process of the fan motor assembly is quite special. It is necessary to fix the fan and the motor with bolts at the bottom. Therefore, a bracket is required to lift the entire fan assembly assembly above the ground for operation. The production method has shortcomings such as slow efficiency and high skill requirements for operators; therefore, the production method is changed to make it streamlined, but the traditional plate chain line, drum line, and belt line cannot be used from the same plane because the bottom plate chain, drum, and belt line are all flat Bottom operation fixing bolts and nuts cannot meet assembly requirements. How to create a fan motor assembly line that can perform bottom installation operations, high efficiency, and simple operation methods is of great significance.

实用新型内容Utility model content

本实用新型要解决的技术问题是提供一种风机电机总成流水线,使其操作简单、可实现风机电机总成流水线生产、方便快捷。The technical problem to be solved by the utility model is to provide a fan motor assembly assembly line, which is easy to operate, can realize the fan motor assembly assembly line production, and is convenient and fast.

为解决上述技术问题,本实用新型提供一种风机电机总成流水线,包括滚筒流水线、气动顶升平台、气缸、支架、链条和工字梁,所述的气动顶升平台安装在滚筒流水线上,气动顶升平台上焊接有工字梁,所述的气动顶升平台与链条连接,所述的滚筒流水线上安装有气缸,气缸上设有连杆,连杆和链条连接,所述的支架安装在滚筒流水线底部,气动顶升平台与支架连接。In order to solve the above technical problems, the utility model provides a fan motor assembly line, including a drum line, a pneumatic jacking platform, a cylinder, a bracket, a chain and an I-beam, and the pneumatic jacking platform is installed on the drum line, I-beams are welded on the pneumatic jacking platform, the pneumatic jacking platform is connected with the chain, the cylinder is installed on the drum assembly line, the cylinder is provided with a connecting rod, the connecting rod is connected with the chain, and the bracket is installed At the bottom of the drum assembly line, the pneumatic lifting platform is connected with the bracket.

所述的气动顶升平台上焊接有三根工字梁。Three I-beams are welded on the pneumatic jacking platform.

采用这样的设计后,本实用新型至少具有以下优点:After adopting such design, the utility model has the following advantages at least:

本实用新型结构简单,操作方便,既能够实现产品在线流水作业,又能满足产品的特殊性,在顶升平台上进行操作;提高生产效率和产品装配质量,降低操作人员的技能要求,便于推广使用。The utility model has simple structure and convenient operation, which can not only realize the online flow operation of the product, but also meet the particularity of the product, and operate on the jacking platform; improve production efficiency and product assembly quality, reduce the skill requirements of operators, and facilitate popularization use.

附图说明Description of drawings

上述仅是本实用新型技术方案的概述,为了能够更清楚了解本实用新型的技术手段,以下结合附图与具体实施方式对本实用新型作进一步的详细说明。The above is only an overview of the technical solution of the utility model. In order to better understand the technical means of the utility model, the utility model will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.

图1是本实用新型一种风机电机总成流水线的结构示意图。Fig. 1 is a structural schematic diagram of a fan motor assembly line of the present invention.

图2是本实用新型的俯视结构示意图。Fig. 2 is a top view structural diagram of the utility model.

具体实施方式Detailed ways

参照图1-2所示,本实用新型提供一种风机电机总成流水线,包括滚筒流水线1、气动顶升平台2、气缸3、支架4、链条5和工字梁6,所述的气动顶升平台2安装在滚筒流水线上,气动顶升平台2上焊接有工字梁6,所述的气动顶升平台2与链条5连接,所述的滚筒流水线1上安装有气缸3,气缸上设有连杆7,连杆7和链条5连接,所述的支架4安装在滚筒流水线1底部,气动顶升平台2与支架4连接。Referring to Figure 1-2, the utility model provides a fan motor assembly line, including a drum line 1, a pneumatic jacking platform 2, a cylinder 3, a bracket 4, a chain 5 and an I-beam 6, the pneumatic jack The lifting platform 2 is installed on the drum assembly line, and an I-beam 6 is welded on the pneumatic lifting platform 2. The pneumatic lifting platform 2 is connected with the chain 5, and the cylinder 3 is installed on the drum assembly line 1. Connecting rod 7 is arranged, and connecting rod 7 is connected with chain 5, and described support 4 is installed on the bottom of drum assembly line 1, and pneumatic jacking platform 2 is connected with support 4.

较优的,所述的气动顶升平台2上焊接有三根工字梁6,工字梁在顶升平台上的排布可以根据工件所需操作区域自行设定。Preferably, three I-beams 6 are welded on the pneumatic jacking platform 2, and the arrangement of the I-beams on the jacking platform can be set according to the required operation area of the workpiece.

所述的气缸由脚踏开关控制其进气和放气,从而实现顶升平台的升降。三根工字梁在平台未升起前,顶面略低于滚筒平面,这样工件在流水线上推动没有阻碍;顶升平台升起后,三根工字梁升起随之将工件顶起,操作人员能够从底部进行作业操作。滚筒流水线上在顶升平台工字梁所对应的位置的滚筒需要拆除,使得工字梁能够从滚筒线内部升起,实现了滚筒流水线与顶升平台的多功能流水线。The air intake and discharge of the air cylinder is controlled by a foot switch, so as to realize the lifting of the jacking platform. Before the platform is raised, the top surface of the three I-beams is slightly lower than the plane of the roller, so that there is no obstacle for the workpiece to be pushed on the assembly line; after the jacking platform is raised, the three I-beams are raised to lift the workpiece, and the operator Work operation can be done from the bottom. The drum at the position corresponding to the I-beam of the jacking platform on the drum assembly line needs to be removed, so that the I-beam can be lifted from the inside of the drum line, realizing the multi-functional assembly line of the drum assembly line and the jacking platform.

每个滚筒流水线上设置有3个组装工位,气动顶升平台的尺寸根据风机电机总成尺寸确定。There are 3 assembly stations on each drum assembly line, and the size of the pneumatic jacking platform is determined according to the size of the fan motor assembly.

该流水线的操作流程是,工件最初放置在流水线上,流动到气动顶升平台位置后,踩下气动脚踏开关,气动顶升平台升起则工件随之升起,然后进行所需操作;待操作完成后,踩下气动脚踏开关,顶升平台下降,工件落到滚筒线上,将工件沿流水线推动到下一顶升平台位置进行再作业,直至最后工序完成,整个操作过程既满足工件需升起后进行操作的要求,又实现流水生产,按工位进行操作,效率和质量都大幅提高。The operation process of this assembly line is that the workpiece is initially placed on the assembly line, and after it flows to the position of the pneumatic jacking platform, the pneumatic foot switch is stepped on, and the pneumatic jacking platform rises, and the workpiece rises accordingly, and then the required operations are performed; After the operation is completed, step on the pneumatic foot switch, the jacking platform descends, the workpiece falls on the roller line, and the workpiece is pushed to the next jacking platform position along the assembly line for rework until the final process is completed. The whole operation process satisfies the workpiece The requirements for operation after lifting are required, and flow production is realized, and the operation is carried out according to the station, and the efficiency and quality are greatly improved.

以上所述,仅是本实用新型的较佳实施例而已,并非对本实用新型作任何形式上的限制,本领域技术人员利用上述揭示的技术内容做出些许简单修改、等同变化或修饰,均落在本实用新型的保护范围内。The above are only preferred embodiments of the present utility model, and are not intended to limit the present utility model in any form. Those skilled in the art may use the technical content disclosed above to make some simple modifications, equivalent changes or modifications. Within the protection scope of the present utility model.

Claims (2)

1.一种风机电机总成流水线,其特征在于,包括滚筒流水线、气动顶升平台、气缸、支架、链条和工字梁,所述的气动顶升平台安装在滚筒流水线上,气动顶升平台上焊接有工字梁,所述的气动顶升平台与链条连接,所述的滚筒流水线上安装有气缸,气缸上设有连杆,连杆和链条连接,所述的支架安装在滚筒流水线底部,气动顶升平台与支架连接。1. A fan motor assembly line, characterized in that it comprises a drum assembly line, a pneumatic jacking platform, a cylinder, a support, a chain and an I-beam, the pneumatic jacking platform is installed on the drum assembly line, and the pneumatic jacking platform I-beams are welded on the top, the pneumatic jacking platform is connected with the chain, the cylinder is installed on the drum assembly line, the cylinder is provided with a connecting rod, and the connecting rod is connected with the chain, and the bracket is installed at the bottom of the drum assembly line , the pneumatic jacking platform is connected with the bracket. 2.一种权利要求1所述的风机电机总成流水线,其特征在于,所述的气动顶升平台上焊接有三根工字梁。2. A blower motor assembly line according to claim 1, characterized in that three I-beams are welded on the pneumatic jacking platform.
CN201420670790.XU 2014-11-11 2014-11-11 A kind of blower motor assembly streamline Expired - Lifetime CN204195229U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104875013A (en) * 2015-05-14 2015-09-02 上海大学 Assembling device and assembling method of rotary fan cover
CN104875012A (en) * 2015-05-14 2015-09-02 上海大学 Assembling device and method for linear blower cover

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104875013A (en) * 2015-05-14 2015-09-02 上海大学 Assembling device and assembling method of rotary fan cover
CN104875012A (en) * 2015-05-14 2015-09-02 上海大学 Assembling device and method for linear blower cover

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C56 Change in the name or address of the patentee
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Address after: 264000 Shandong city of Yantai province Laishan dunham-bush Road Economic Development Zone No. 1

Patentee after: DUNHAM-BUSH (CHINA) CO.,LTD.

Address before: 264000 Shandong city of Yantai province Laishan dunham-bush Road Economic Development Zone No. 1

Patentee before: DUNHAM-BUSH YANTAI Co.,Ltd.

CX01 Expiry of patent term

Granted publication date: 20150311

CX01 Expiry of patent term