CN101797737A - Anti-vibration torque sensing and control device for tools - Google Patents
Anti-vibration torque sensing and control device for tools Download PDFInfo
- Publication number
- CN101797737A CN101797737A CN201010101192A CN201010101192A CN101797737A CN 101797737 A CN101797737 A CN 101797737A CN 201010101192 A CN201010101192 A CN 201010101192A CN 201010101192 A CN201010101192 A CN 201010101192A CN 101797737 A CN101797737 A CN 101797737A
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- torque
- torsion
- group
- instrument
- sensing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25B—TOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
- B25B23/00—Details of, or accessories for, spanners, wrenches, screwdrivers
- B25B23/14—Arrangement of torque limiters or torque indicators in wrenches or screwdrivers
Abstract
A torque sensing and control device for tools comprises: a torque sensing and transmitting adapter fabricated with rib structure and mounted on or built in a fastening tool; at least a torque sensor secured on at least a rib evenly spaced and formed on the adapter and operatively sensing a torque signal when applying a torque on a work or object when rotatably operating the fastening tool; and a digital display control module operatively receiving the torque signal, displaying a torque data and generating an audio or visual warning signal for reminding the user for stopping operation of the fastening tool, or for switching off power or air supply to the fastening tool, and or actuating a delay control to restart a next fastening operation in a pre-determined time interval.
Description
Technical field
The present invention is about a kind of instrument torque sensing and control device with antivibration effect.
Background technology
Traditional screw or nut are locked instrument, can't allow the user learn screw/nut locking degree size (can bear torque magnitude) mostly, if the torsion strength deficiency of screw/nut locking, its workpiece meeting danger that gets loose because of vibration; If screw/nut locking is too tight, surpass the torsion (mechanical yield strength) that screw/nut can bear, can make screw/nut cause permanent damage, on the other hand, workpiece also has the danger of moment destruction in use.
Existing torque sensor is US 7,307 for example, though 517 disclose a wireless torque sensor, it posts on the rotating member, produces torsion signal whereby, and records the result.But this inductor directly adheres on the rotating member, very easily produces centrifugal force because of rotating at a high speed, reaches bonding agent and wears out, comes unstuck, and peel off its effect that loses that causes, and this is a shortcoming that occurs.
Summary of the invention
Technical problem to be solved by this invention provides a kind of instrument torque sensing and control device with antivibration effect, be mainly used in locking class instruments such as various torque wrench/bottle opener, detect the torque value size of locking screw or nut with a torsion torque sensor with antivibration, induction and transfer function, by wired or wireless transmission, the signal of its measurement is transferred on the demonstration control module, to show the torque value size, when torsion reaches necessary requirement, and then control and cut-out power source, to guarantee to lock the precision and the security of torsion.Torsion torque sensor with antivibration effect can be connected on outward on the tool palette Shou bottle opener swivel head, shown in Fig. 1, Fig. 2 figure, or can the module mode be assembled in the design of tool interior, as Fig. 6, shown in Fig. 7 figure.This torsion torque sensor comprise glue notes that adopt rib structure design housing, an antivibration or packing material, one group be attached to the strain gauge on the rib, one group of amplifier, a power supply unit, one group of logical-arithmetic unit, one group of input unit, one group of memory module and one group of transmission module, this torsion torque sensor is installed strain gauge on every root or several rib, assembling back gives glue with vibration proofing material and annotates fixing or tamped with the elastomer of vibration proofing material manufacturing, avoids internal electronics to damage because of impact.This torsion torque sensor sees through the rib micro-deformation after applying torsion, and then makes the corresponding generation distortion of strain gauge, make the resistance of strain gauge change, therefore electric current changes, and electric current transfers to the signal amplification on the logical-arithmetic unit through amplifier, to calculate its strain value.By the memory module, torque magnitude and pairing dependent variable relation can be imported memory storage.This transmission module mainly is to show on the control module transfer to a numerical digit through the measured torque value in the torsion torque sensor.This numerical digit shows that the control module comprises a main receiver, one group display equipment, one group of input button, one group controller, this module can be embedded on Pneumatic/electric or the handheld tool, or be external in the instrument outside, this module is presented on the display transferring out the torque value that comes on the torsion torque sensor by receiver, the user can import required preset torque value to controller by the input button, controller is imported the torque value that required preset torque value and this receiver received with the user and is compared, when required default torsion and actual reception gained torque value match, this controller sends alarm signal (light or sound) immediately and reminds the user to stop the application of force, or so as to cutting off the power source of electric/pneumatic instrument, or start one and postpone control in order to do after setting time delay, restarting next locking action.
Description of drawings
Fig. 1 is a combination appearance figure of the present invention;
Fig. 2 is a decomposing schematic representation of the present invention;
Fig. 3 is a sensor exploded view of the present invention;
Fig. 4 is another sensor exploded view of the embodiment of the invention;
Fig. 5 is a control flow chart of the present invention;
Fig. 6 is another embodiment of the present invention combination appearance figure;
Fig. 7 is the exploded view of Fig. 6;
Fig. 8 is yet another embodiment of the invention combination appearance figure;
Fig. 9 is the exploded view of Fig. 8;
Figure 10 is further embodiment of this invention combination appearance figure;
Figure 11 is the exploded view of Figure 10.
The number in the figure explanation:
1 ... torsion torque sensor; 2 ... instrument;
3 ... the control module; 11 ... body;
12 ... rib structure; 13 ... pit;
14 ... the torque sensing output system; 14a ... power supply;
15 ... antihunting device; 16a ... shell;
16 ... overcoat; 20 ... driving shaft;
20a ... actuator; 20b ... front shroud;
21 ... sleeve; 22 ... bottle opener;
23 ... bolt; 31 ... power source;
32 ... pneumatics pipeline (or power line);
111 ... axis hole; 112 ... output shaft.
The specific embodiment
The present invention is directed to the traditional locks clamping tool not energy measurement with control torsion shortcoming improve.The present invention's design can be applicable to locking class instruments such as pneumatic, electronic or manual, shown in each accompanying drawing.Terminate at by one of torsion torque sensor joint and to be used on the instrument of locking screw nut, as torque wrench, bottle opener etc., an end then is enclosed within locking screw or nut on the sleeve, when by this design locking, can detect its locking torsion, and be controlled at the torque value of setting.The present invention is mainly based on rib structure, as Fig. 3, Fig. 4 institute formula, torsion torque sensor comprises that one is adopted the housing of rib structure design, one group of strain gauge, one group of amplifier, a power supply unit, one group of logical-arithmetic unit, one group of input unit, one group of memory module and one group of glue that transmits module, an antivibration to annotate material, with vibration proofing material glue annotate or the elastomer of vibration proofing material manufacturing tamped fixing, to reach the purpose of antivibration.Torque sensor is installed strain gauge on every root, and annotates or tamped with elastomeric material fixing with vibration proofing material glue in each electronic component of enclosure interior assembling test back, makes to reach the antivibration purpose, avoids internal electronics to damage because of impact.Torsion torque sensor by the floor micro-deformation, and then makes strain gauge produce distortion after applying torsion, make the resistance of strain gauge change, therefore the electric current of flowing through changes, and electric current amplifies signal through amplifier, transfer on the logical-arithmetic unit, calculate its strain value.By the memory module, torsion and pairing dependent variable relation can be inputed to memory body.The transmission module mainly is to show on the control module transfer to numeral through the torque value that is measured in the torsion torque sensor.Numeral shows that the control module comprises a main receiver, one group display equipment, one group of input button, one group controller, this module can be embedded on Pneumatic/electric or the handheld tool, or be external in outer workpiece, this module will be presented on the display by transferring out the torque value that comes on the torsion torque sensor by receiver, the user can import required torque value to controller by the input button, controller comparison user imports the required torque value that torque value and this receiver received and compares, when required torsion and actual reception gained torque value match, controller sends alarm signal (cresset or sound) immediately and reminds the user to stop the application of force, or the power source of cut-out electric/pneumatic instrument, its logical operation and control flow are as shown in Figure 5.
Below at Fig. 1～11 each graphic and the numbering be described as follows.
The first embodiment of the present invention is shown among Fig. 1, Fig. 2, comprising: a torsion torque sensor 1 external (or plug-in) is on locking class instruments such as a pneumatic tool 2, and a numeral shows control module 3.If pneumatic tool, then control module 3 and connect a compressed-air actuated power source 31, can pneumatics pipeline 32 be connected to instrument 2 with when reaching default torque value, can turn off the control air valve (not shown) on the pneumatics pipeline 32.If Fig. 8, rechargeable power tool 2 shown in Figure 9, its power source 31 is a battery, can wireless mode control turn off its internal electric source.As external power supply electric tool being, the magnetic valve (not shown) that then can control on the power line of module and Tool Room cuts off the power supply 31 that leads to instrument 2 by means of power line 32.
Consult Fig. 2-Fig. 4, this torsion torque sensor 1 comprises: a metal body 11, a plurality of rib structures 12 are located on this metal body 11, most pits 13 are arranged with on this body 11, each rib structure 12 is between adjacent two pits 13, one torque sensing output system 14 contains a plurality of strain gauges and is attached on each rib structure 12, also promptly be attached on the pit 13 hole walls of this rib structure 12, and a plurality of antihunting devices 15 are for example gone into to tamp respectively (Fig. 3) among this pit 13 with the vibrationproof elastomeric plug, or annotate or molded mode cover is enclosed in each pit 13 (Fig. 4) with glue, cover protects in the torque sensing output system 14 that the residence is sticked each electronic component and links circuit in the lump, makes to avoid aging or peel off because of vibrations.Selected antihunting device 15 should adopt the material that can not obstruct or weaken torsion signal output.This sensor 1 body 11 can also an overcoat 16 consolidation covers protects and tamps or the body of glue after annotating is not subjected to outside destroy with certain protection elastic material part.
An axis hole 111 is offered at the rear of this torsion torque sensor body 11 so that the driving shaft 20 of cover bonding tool 1; And in body 11 the place ahead projections one output shafts 112 (also can be recessed cover hand-hole), so that socket one switching sleeve 21 feasible switching screwdriver heads 22 or bolt or nuts 23, as shown in Figure 2.
This torque sensing output system 14 comprises: one group of power supply 14a can be located at or be connected in the body 11, is used to provide signal transmission, measurement and the computing of electronic circuit, comprising: changeable type battery, TunePower, built-in TRT or external power supply; At least one group of strain gauge is fixed in and is used for responding to the deflection of rib structure because of torsion on this rib structure, and what of relevant strain gauge need be cooked variations, adjustment according to the torsion sensing precision; One group of amplifier is used for amplifying the signal that strain gauge is produced because of distortion; One group of logical-arithmetic unit is used for the strain value that the computing strain gauge measures, and is converted to corresponding torque value; One group of input unit is imported one group of memory body with the relation of torsion and strain value when being used to assemble the back verification; This organizes memory body, is used for remembering the relation of torsion and strain value; And one group of transmitting device, the torque value that is used for measuring transfers to numeral and shows that this transmitting device comprises wireless transmission or wire transmission on the control module.
This numeral shows that control module 3 comprises: a group display equipment is used for display setting and last torque value; Set button for one group, to set required torque value size; One group of received device is used for receiving the torsion output signal of torsion torque sensor, and this device can be wireless receiving or wired reception; And one group of logic control module, be used for controlling the action of power source, when torsion reaches default required torque magnitude, send signal (light or sound) immediately and remind the user to stop the application of force, or cut off power source 31.
Relevant logical operation control flow of the present invention shows that as Fig. 5 wherein the flow process of left is an inspection process, the right-hand then operating process of torque sensing and control device for this reason.
The present invention to those skilled in the art, its beneficial effect is: this strain gauge adheres on the rib structure 12, suffering under the torsion state, strain gauge on it can be more sensitive to the induction of deflection, and the spaces between each electronic component that each assembling links in the pit 13 of housing with the perfusion of elasticity vibration proofing material or fill in elastomer and tamped fixingly, can prevent that it peels off because of the vibrations in the work, so long service life, and reliability is higher.
As Fig. 6, shown in Figure 7, for this sensor 1 is embedded among the instrument 2, sensor one end be coupling the action device (can be axle center of motor or application of force axle), make an end be coupling hammering group or action device 20a, other adds a shell 16a, shown in the 7th figure, shell can be selected for use and avoid transmitting the material that signal is disturbed.
The present invention can be applied among the electric tool shown in Fig. 8, Fig. 9 figure, or is applied among the hand-operated tools as Figure 10, Figure 11 figure.
Comprehensively above-mentioned, more than be the present invention's preferred embodiment, non-so promptly limit to the present invention's claim, this case claim must attached later on patent claim defines and is as the criterion.
Claims (7)
1. an instrument torque sensing and control device with antivibration effect comprises:
One inside comprises the shock type torsion torque sensor of rib structure, is used for locking class instrument such as various pneumatic, electronic, hand-operated tools and makes when applying torsion or locking screw, nut, can detect the torsion that is applied; And
One numeral shows the control module, be used for receiving the measured torque value of torsion torque sensor, and this torque value is presented on the display, when recording torsion and reach predefined torque magnitude, send alarm signal by controller and stop the application of force to remind the user, or so as to cutting off power source.
2. instrument torque sensing and the control device with antivibration effect as claimed in claim 1 is characterized in that, this shock type torsion torque sensor comprises:
One has the metal body structure of rib structure, external or be embedded in this instrument;
One torque sensing output system, it comprises: one group of power supply, be used to provide signal transmission, measurement and the computing of electronic circuit, comprising: changeable type battery, TunePower, built-in TRT or external power supply; At least one group of strain gauge is fixed in and is used for responding to the trickle deflection that rib structure produces because of torsion on this rib structure, how much being adjusted, change according to the needs of torsion sensing precision of this group strain gauge number; One group of amplifier is used for amplifying the signal that strain gauge is produced because of distortion; One group of logical-arithmetic unit is used for the strain value that the computing strain gauge measures, and is converted to corresponding torque value; One group of input unit is imported a memory body with the relation of torsion and strain value when being used to assemble the back verification; This organizes memory body, is used for remembering the relation of torsion and strain value; And one group of transmitting device, the torque value that is used for measuring transfers to numeral and shows that this transmitting device comprises wireless transmission and wire transmission on the control module;
And one group of antihunting device, elastomeric material is annotated with glue for it or filling mode fixes all associated electronic components of this torque sensing output system on the rib structure, damages in case the electronic component that causes because of operational vibration is peeled off; This antihunting device is made by vibration proofing material, can not obstruct or weaken the torsion signal of output.
3. instrument torque sensing and the control device with antivibration effect as claimed in claim 2, it is characterized in that, it is a plurality of pits that this rib structure makes this sensor metal body construction indent, respectively this rib structure is between adjacent two pits, this strain gauge adheres on the pit hole wall of this rib structure institute adjacency respectively, is protected by this elastomer covers.
4. instrument torque sensing and the control device with antivibration effect as claimed in claim 1 is characterized in that, this numeral shows that control module comprises: a group display equipment is used for the torque value of display setting; Set button for one group, to set required torque value size; One group of received device is used for receiving the torsion output signal of this torsion torque sensor, and this device can be wireless receiving or wired reception; And one group of logic control module, be used for controlling the action of power source, when torsion reaches default required torque magnitude, send signal immediately and comprise light or sound, to remind the user to stop the application of force, or the cut-out power source, or start one and postpone control and make and after setting time delay, restart next locking action.
5. instrument torque sensing and the control device with antivibration effect as claimed in claim 4 is characterized in that, this control module is built in this tool interior or is external in this instrument outside.
6. instrument torque sensing and the control device with antivibration effect as claimed in claim 1 is characterized in that, this torsion torque sensor comprises that also an overcoat protects, tamps with cover or the body of glue after annotating is not subjected to outside destroy with protection elastic material part.
7. instrument torque sensing and the control device with antivibration effect as claimed in claim 1 is characterized in that, when this torsion torque sensor was built in this instrument, other added a shell, and this shell is selected for use and avoided transmitting the material that signal is disturbed.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US12/322,277 | 2009-02-02 | ||
| US12/322,277 US7779704B1 (en) | 2009-02-02 | 2009-02-02 | Anti-vibration torque sensing and control device for tools |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101797737A true CN101797737A (en) | 2010-08-11 |
| CN101797737B CN101797737B (en) | 2012-02-01 |
Family
ID=42396609
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2010101011927A Expired - Fee Related CN101797737B (en) | 2009-02-02 | 2010-01-26 | Anti-vibration torque sensing and control device for tools |
Country Status (2)
| Country | Link |
|---|---|
| US (1) | US7779704B1 (en) |
| CN (1) | CN101797737B (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105229437A (en) * | 2013-05-07 | 2016-01-06 | 阿特拉斯·科普柯工业技术公司 | For the sensor unit of ultrasonic communication |
| WO2016015175A1 (en) * | 2014-07-31 | 2016-02-04 | 中国气动工业股份有限公司 | Torsion control method and torsion control device |
| CN107024943A (en) * | 2016-02-02 | 2017-08-08 | 中国气动工业股份有限公司 | The torsion control method and its torsion control system of Pneumatic impact dynamic torque tool |
| CN107577161A (en) * | 2016-07-05 | 2018-01-12 | 中国气动工业股份有限公司 | The monitoring system and its method of bolt locking operation |
| CN111426416A (en) * | 2019-01-10 | 2020-07-17 | 李育侪 | Torsion sensing and transmitting device |
| CN112955283A (en) * | 2018-10-25 | 2021-06-11 | Ｔｏｎｅ株式会社 | Electric tool |
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| US8839547B2 (en) * | 2006-02-24 | 2014-09-23 | David Pekin | Reel system with line tension measurement capability |
| US8474331B2 (en) * | 2006-02-24 | 2013-07-02 | David Pekin | Force measurement system |
| JP4974643B2 (en) * | 2006-10-30 | 2012-07-11 | 前田金属工業株式会社 | Bolt / nut tightening device |
| US20100232894A1 (en) * | 2009-03-16 | 2010-09-16 | The Boeing Company | Adaptor with Interchangeable Load Sensing Elements |
| TWM378815U (en) * | 2009-11-20 | 2010-04-21 | Jia-Ming Li | Adapter tool capable of sensing torque |
| US20150219257A1 (en) * | 2012-08-14 | 2015-08-06 | Stanley Black & Decker, Inc. | Identification device attachments for pneumatic devices |
| ITMI20130495A1 (en) * | 2013-03-29 | 2014-09-30 | Atlas Copco Blm Srl | ELECTRONIC CONTROL AND CONTROL DEVICE FOR SENSORS |
| DE102014017410A1 (en) * | 2014-11-06 | 2016-05-12 | GIF Gesellschaft für Industrieforschung mbH | Torquemeter |
| DE102015000555A1 (en) * | 2015-01-20 | 2016-07-21 | Frank Hohmann | Screwdrivers |
| US10357871B2 (en) | 2015-04-28 | 2019-07-23 | Milwaukee Electric Tool Corporation | Precision torque screwdriver |
| KR200490007Y1 (en) | 2015-04-28 | 2019-11-04 | 밀워키 일렉트릭 툴 코포레이션 | Precision torque screwdriver |
| TWI569923B (en) | 2016-07-05 | 2017-02-11 | 中國氣動工業股份有限公司 | Monitoring system and method for bolting operation |
| US10940577B2 (en) * | 2017-07-19 | 2021-03-09 | China Pneumatic Corporation | Torque control system and torque control method for power impact torque tool |
| US10493574B2 (en) * | 2017-08-14 | 2019-12-03 | Caterpillar Inc. | Torque monitoring device |
| TWI703315B (en) | 2019-01-10 | 2020-09-01 | 李育儕 | Torque sensing and transmitting device |
| US11690624B2 (en) * | 2019-06-21 | 2023-07-04 | Covidien Lp | Reload assembly injection molded strain gauge |
| WO2022076895A1 (en) | 2020-10-09 | 2022-04-14 | Milwaukee Electric Tool Corporation | Clutch socket adapter for a tool |
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| US5404775A (en) * | 1994-03-11 | 1995-04-11 | Sanyo Machine | Right angle fastening device |
| US6196071B1 (en) * | 1998-02-23 | 2001-03-06 | Robert D. Shomo | Torque indicator socket |
| US6581696B2 (en) * | 1998-12-03 | 2003-06-24 | Chicago Pneumatic Tool Company | Processes of determining torque output and controlling power impact tools using a torque transducer |
| FR2852879B1 (en) * | 2003-03-26 | 2007-04-06 | Snecma Moteurs | CONTROL KEY |
| JP4524197B2 (en) * | 2004-03-02 | 2010-08-11 | 株式会社サンノハシ | Axial force detection fastening tool, bolt, bolt manufacturing method |
| JP3975299B2 (en) * | 2004-07-08 | 2007-09-12 | 前田金属工業株式会社 | Tightening torque measuring unit and torque display tightening machine |
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- 2009-02-02 US US12/322,277 patent/US7779704B1/en not_active Expired - Fee Related
-
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Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105229437A (en) * | 2013-05-07 | 2016-01-06 | 阿特拉斯·科普柯工业技术公司 | For the sensor unit of ultrasonic communication |
| WO2016015175A1 (en) * | 2014-07-31 | 2016-02-04 | 中国气动工业股份有限公司 | Torsion control method and torsion control device |
| CN105320168A (en) * | 2014-07-31 | 2016-02-10 | 中国气动工业股份有限公司 | Torque control method and torque control device thereof |
| CN105320168B (en) * | 2014-07-31 | 2017-06-06 | 中国气动工业股份有限公司 | Torsion control method and its torque controlling device |
| CN107024943A (en) * | 2016-02-02 | 2017-08-08 | 中国气动工业股份有限公司 | The torsion control method and its torsion control system of Pneumatic impact dynamic torque tool |
| CN107577161A (en) * | 2016-07-05 | 2018-01-12 | 中国气动工业股份有限公司 | The monitoring system and its method of bolt locking operation |
| CN110579983A (en) * | 2016-07-05 | 2019-12-17 | 中国气动工业股份有限公司 | monitoring system and method for bolt locking operation |
| CN112955283A (en) * | 2018-10-25 | 2021-06-11 | Ｔｏｎｅ株式会社 | Electric tool |
| CN112955283B (en) * | 2018-10-25 | 2022-07-19 | Ｔｏｎｅ株式会社 | Electric tool |
| CN111426416A (en) * | 2019-01-10 | 2020-07-17 | 李育侪 | Torsion sensing and transmitting device |
Also Published As
| Publication number | Publication date |
|---|---|
| US20100192705A1 (en) | 2010-08-05 |
| US7779704B1 (en) | 2010-08-24 |
| CN101797737B (en) | 2012-02-01 |
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Granted publication date: 20120201 Termination date: 20130126 |