CN101781824A - High-density fabric - Google Patents
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- CN101781824A CN101781824A CN200910029090A CN200910029090A CN101781824A CN 101781824 A CN101781824 A CN 101781824A CN 200910029090 A CN200910029090 A CN 200910029090A CN 200910029090 A CN200910029090 A CN 200910029090A CN 101781824 A CN101781824 A CN 101781824A
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Abstract
The invention discloses a high-density fabric which is characterized in that polyamide false twist yarn is used as a warp and/or a weft, the elasticity ratio of the fabric satisfied that the elasticity ratio (%) is not less than 1 and not more than 10, the bulking degree is 0.20-0.30g/cm3, the fabric is not broken after being rubbed for 50 thousand times, the appearance evenness of a fabric seam is more than four levels, and the coverage coefficient is 2000-4000. The invention improves the superiority in the workmanship aspect of seam meshes and seam appearance evenness, has no problem in the aspect of practical application of high waterproof performance, high wear resisting performance and induced cracking strong force and has good soft feeling and fluffy feeling.
Description
Technical field:
The present invention relates to a kind of no types of coatings high-density fabric.
Background technology:
Lining of using as outdoor exercises etc. is widely used the demand of high-density fabric of no types of coatings in recent years surging.High-density fabric in the past is improving water resistance as main purpose.But, these high-density fabrics are not being considered aspect the workmanship of seam smooth appearance fully, the generation of chalk spot and generation are made wrinkling and so on problem and are not also solved fully, aspect ABRASION RESISTANCE, be not considered fully yet, the comfortableness aspect is not considered fully yet, and the aspect, market requires to improve.
In order to address the above problem, specially permit the 2004-44018 communique, the high-density fabric of synthetic fiber that has proposed to contain inorganic particulate is as promptly soft light again high-density fabric, but is not much accounted of aspect elasticity, can hinder the activity of health.Specially permit the elastic fabric that has proposed to have adopted the polyamide false twist yarn that the interpolation high melting point paraffin makes when melt spinning in the 2003-82559 communique, this fabric has soft hand feeling, high elasticity, but be not high-density fabric, there is not high water pressure resistance yet.The patent of publication number CN 1454268A has proposed warp-wise or broadwise has the elasticity of spring rate 7-17%, and the fabric that the fiber of rubber-like direction is made of the polytrimethylene terephthalate fiber, have better elastic and water pressure resistance, but aspect anti-wear performance, do not reach scope of the present invention.And these fabrics be not considered aspect workmanship, ABRASION RESISTANCE and the comfortableness of seam smooth appearance fully yet, the generation of chalk spot and when making wrinkling etc. problem do not solved fully yet.
Summary of the invention:
The seam smooth appearance is good after the objective of the invention is to be to provide a kind of seam order and washing, and the high-density fabric of good soft feeling and fluffy sense is arranged.
For achieving the above object, adopt following means to solve:
Warp thread of the present invention and/or weft yarn use the polyamide false-twisted yarn, the processing yarn spring rate that is adopted is 1≤spring rate (%)≤10 and as the characteristic of fabric, satisfy 0.5≤seam order (cm)≤2.5, friction do not have for 50,000 times breakage and fabric seam smooth appearance degree more than level Four and coverage coefficient (CF value) to satisfy 2000 to 4000, this is very important.
The polyamide that uses among the present invention claims nylon again, is meant the macromolecule that combines with amide, mainly is meant fatty polyamide.Wherein nylon 66, nylon 6 also can contain other compounds and additive for suitable.What be expected especially is nylon 6.The warp thread of fabric of the present invention or weft yarn are made of the polyamide false-twisted yarn, even have the lining that the soft hand feeling high density also can obtain not having feeling of oppression and heat.
It is being very important more than 2000 that high-density fabric CF value of the present invention will satisfy.This is in order to obtain good anti-hydraulic pressure (water pressure resistance).Said in the present invention CF value formula is: { fiber number of yarn (dtex) }
1/2* { Density (this/inch) }, be expressed as value that warp thread and weft yarn try to achieve respectively and.The shared area of yarn is just big more in the big more representation unit area of CF value, and the compactness of said fabric is also high more.But the CF value surpasses 4000 words feel meeting hardening, and it is heavy that fabric also can become thereupon, is not suitable as the motion lining, so preferred CF is at 2000-4000.
High-density fabric of the present invention in addition obtains being expected through the balance of, filling density through rational design.Promptly, for the ratio of the yarn area coverage of warp thread and weft yarn in the scope that 50%～70% is advisable.Do not satisfy this scope, the water proofing property of high-density fabric reduces, and it is impaired that the drawing of longitude and latitude split the destroyed fabric property that waits of powerful balance, and the high more fabric productivity of filling density also can descend.
Bulking intensity of the present invention is at 0.20～0.35g/cm
3Between, the formula of the bulking intensity among the present invention is: the bulking intensity (g/cm of fabric
3)=mass area ratio (g/m
2)/fabric thickness (mm).Be preferably in 0.20～0.30g/cm
3Scope in, this moment the chalk spot does not take place, if bulking intensity does not satisfy 0.20g/cm
3Scope, do not have the space between fabric, in case there is distortion to be not easy to eliminate, be easy to generate the chalk spot, if surpass 0.35g/cm
2The scope fabric can become heavy, just can not obtain making good fabric.
So general high-density fabric is also difficult unified because of the phase place between density height filament, also easily produces the chalk spot thereupon.Inquiring into the back result is, at the high-density fabric 2000 or more, uses that the seam order will be controlled at more than the 0.5cm when having the polyamide false-twisted yarn that bending rolls up for CF value, could keep the free degree to a certain degree between filament, like this with regard to difficult generation chalk class.Therefore if seam order (cm)＜0.5 will make interfibrous restriction increase, also easily produce chalk class, if seam order (cm)＞2.5, what can produce sewings again seriously takes off the seam phenomenon.So the seam order need be controlled at 0.5≤seam order (cm)≤2.5.
Though use the fabric of polyamide false-twisted yarn to have softness, fluffy feel, make the back easily produce make wrinkling to the whether good major issue of doing manual work.In the lining of high-density fabric, have or not after making that to make wrinkling be the exquisite topmost judgment standard of doing manual work.The fold of high-density fabric, in time standby suture needle perforate on fabric of making, even use the thinnest pin, the hole of generation also has 3 times of yarn of 200 DENIER levels thick.After the suture needle perforate, in the hole, suture is penetrated, warp thread and weft yarn in the fabric are extruded, yarn after the extruding can produce bending, is the yarn that keeps the fabric of the equilibrium of straight line to constitute before making, but because crooked, just have and hang, can make wrinkling through phenomenon.
Make wrinklingly in order to utilize high-density fabric to remove in above-mentioned, even guarantee to constitute crooked also can not the hanging through being very important of yarn of fabric, therefore in the present invention, the warp thread of fabric uses false-twisted yarn, invests the suitable elongation recovery percentage of fabric.According to crispaturaing of false-twisted yarn, utilize the curved configuration sweep and produce elongation and reply, can not produce seam order problem even constitute the yarn tension of fabric yet, make in elimination and brought into play effect aspect wrinkling.Seam smooth appearance degree among the present invention is all more than level Four.
The result that the present invention inquires into is that warp thread and/or weft yarn use the polyamide false-twisted yarn, find to use the spring rate of the fabric behind this weaving yarns to be controlled at 1≤spring rate (%)≤10 o'clock, to can not make wrinklingly, and can obtain at the fabric that presents excellent properties aspect the workmanship of seam smooth appearance.Suppose elasticity (%)＜1, the free degree in the fabric will reduce, and therefore also easily produce fold.Because polyamide false-twisted yarn lining when making stretches easily,, just make and ideally to finish in addition if spring rate (%)＞10 is easily found to crispatura.So the preferred elastomeric rate is at 1≤spring rate (%)≤10.
High-density fabric warp thread among the present invention or weft yarn use the polyamide false-twisted yarn, and be also very superior aspect anti-wear performance, and rubbing the Martindale does not have breakage more than 50,000 times.Therefore very suitable as the performance of sportswear.
High-density fabric warp thread of the present invention and weft yarn use the polyamide false-twisted yarn, have a such feature of rare eider down obscission when using as feather dress fabric.
And polyamide false-twisted yarn section when the false twisting engineering is yielding, and the section after the distortion has the feature that obstrusive tape is fitted.Also can be even if for example use nothings such as ultrasonic Sewing machines to make the goods of type by secure fit, therefore high-density fabric of the present invention is suitable just.
In addition, the single thread fiber number of fiber must satisfy below 1.5dtex in the yarn of formation fabric of the present invention.Surpass 1.5dtex if constitute the single thread fiber number of the fiber yarn of fabric, the compactness step-down of fabric, water pressure resistance reduce, and also hardening of feel simultaneously is not suitable for the purposes that water proofing property requires.Preferred single thread fiber number is below 1.5dtex.
In addition, the total fiber number that constitutes the yarn fibers bundle of fabric satisfies at 40～100dtex.Total fiber number surpasses 100dtex, in the time of the compactness step-down of fabric, water pressure resistance reduction, will can not get the target soft hand feeling.On the other hand, words, the high-density fabric that does not satisfy 40dtex can not guarantee that in practical application drawing of fabric split brute force, and be therefore inapplicable as high-density fabric.So preferred total fiber number is at 40～100dtex.
Be not subjected to special qualification though constitute the section configuration of the polyamide false-twisted yarn of high-density fabric of the present invention, circular cross section is relatively good aspect satisfied inhibition reflecting feel.Compound silk after the different fiber composite false twistings also can.
The machining process of the high-density fabric among the present invention is: concise, dry, dyeing, RESIN FINISH, arrangement typing, calendering.
Refining: because the warp thread employing all is chemical-fibres filaments, so the condition of refining is: T=80 ℃～105 ℃, alkaline agent concentration is 5g/l～10g/l, and refining agent concentration is 4g/l～12g/l, refining speed determines that according to the thickness and the refining effect of cloth speed is generally 15m/min～80m/min.
Dyeing: adopt ACID DYES, and utilize dye jigger to dye
Functional treatment: in order to give prominence to the functional of fabric, in the resin engineering, add flood agent, softener, make fabric have the effect of flooding, also have soft feeling.
Arrangement typing:, improve the planarization of fabric for fabric obtains surface effect and good DIMENSIONAL STABILITY preferably.Temperature is 150 ℃～220 ℃, and the surface effect of engineering sample cloth and the requirement of feel are set on the basis of preceding engineering sample cloth fabric width before the set basis of fabric width.
The calendering engineering: the warp thread of fabric of the present invention and weft yarn can be that zero twisted yarn also can be the yarn of twisting.Twist factor (T*D
1/2, T is twisting count (return/m, D are the total fiber numbers (dtex) of yarn) in the low twist effect below 5000 for well.Increase suitable calendering engineering to fabric in the dyeing process engineering, fiber becomes flattening and makes gap smaller between fabric tissue like this.The convergence that the twisting count of warp thread increases the back fiber also increases thereupon, and in order to make the easier flattening of fiber in the calendering engineering, the effect of low twisting count is for well.The temperature of calendering can be 60 ℃～180 ℃, decides according to the feel and the functional requirement of fabric.
In the aforesaid example, constitute high-density fabric of the present invention with the synthetic fiber that obtain, it draws and splits powerful the requirement and reach more than the 9.8N.High-density fabric among the present invention is mainly used in the sportswear lining, the lining of the anti-motions of using as golf in the rain such as raincoat, and this lining moves for ability, and the drawing of warp-wise and weft direction split brute force all must be more than 9.8N.
Implement the present invention, solved chalk spot and wrinkling problem and the ABRASION RESISTANCE problem of seam order of not having the coating high-density fabric in the past.High-density fabric of the present invention is applicable to the outdoor exercises lining of high water resistance, soft feeling and fluffy sense requirement, more applicable to seamless dress material series products.
In addition, the physical property measurement method of the fabric that adopts among the embodiment is as described below.
(1) woven fabric mass area ratio test method
The method of JIS L 1096 regulations is measured the woven fabric mass area ratio
(2) test method of woven fabric thickness
The method of JIS L 1096 regulations, the thickness of mensuration woven fabric
(3) water pressure resistance
The method of JIS L 1092A regulation is measured low hydraulic pressure.
(4) draw the assay method that splits brute force
1096 drawing of regulation of JIS L are split method of testing (pendulum)
(5) evaluation method of suture flatness
The assessment method of ISO 7770 fabrics seam outward appearance after home washings and drying
(6) evaluation method of chalk class
(standard of Dongli Ltd.) spreads the affairs mat at the dorsal part of cloth, and with the friction terminal (4mmR blueness) of 100g load, at cloth cover tilted direction (with weft yarn angle at 45) and 2 lines of parallel picture with weft yarn, the setting-out vestige is unconspicuous to be qualified.
(7) boiling water shrinkage
The method of testing of boiling water shrinkage among the JIS L 1013 (A method) is measured.
(8) flexible return rate (CR)
The method of testing of the flexible return rate among the JIS 1013 is measured
(9) fiber number
The fiber number assay method of JIS L 10138.3 is a benchmark
(10) hand valuation
About the evaluation of feels such as loftiness, soft feeling, generally adopt 10 practicians' evaluation
Result's (having 4 grades).
00: excellent zero: good △: can *: can not
(11) spring rate
The percentage elongation A method of JIS L-1096 (constant speed elongation method) is measured
(12) test of flooding
JIS L 1092 " the waterproof test method of fibre " tests
(13) seam order evaluation
JIS L 1096 (general fabrics test method) regulation seam slippage method is tested
(14) Martindale's friction
ISO 12947 (fabric mar proof Martindale's mensuration) measures
Specific embodiment:
Embodiment 1
As warp thread and weft yarn, adopting the total fiber number of 68 nylon 6 compositions is the false twist yarn (no twisting at head) of 78dtex, weaves on water jet looms (WJL), and warp count is that 175/inch, weft count are 85/inch.
Dyeing processing major project and condition:
Refining: T=95 ℃, alkaline agent concentration 8g/l, refining agent concentration 6g/l, V cloth=60m/min.
Dyeing: adopt the dyeing of dye gigging dyeing machine, dyeing condition: 90 ℃ is nylon yarn owing to what all adopt through weft yarn, so utilize ACID DYES to dye when dyeing.
Dry: T=180 ℃, V=80m/min
Resin finishing: after the drying with textile impregnation in the solution that contains following A composition, dry then, with the processing of in the solution that contains following B composition, flooding of dried textile impregnation.
A host EC-40060g/l assistant agent JB-72005g/l assistant agent JB-73005g/l agroform resin M K 5g/l
The B agent AG-62030g/l agroform resin M-33g/l ammonium persulfate 1g/l that floods
The arrangement typing: T=180 ℃, V cloth=30m/min.Before being set in, fabric width adds 4CM on the basis of engineering fabric width.
Calendering engineering: T=160 ℃, V cloth=30m/min, pressure 60T/60T
The fabric that obtains has superior loftiness, gentle right sense, and white Kui and gauffer phenomenon can not take place.Finally obtain colory goods.Evaluation result is as shown in table 1.
Embodiment 2
As warp thread and weft yarn, the total fiber number of forming with 68 nylon 6 is the false twist yarn (no twisting at head) of 58dtex, weaves on water jet looms (WJL), and warp count is that 178/inch, weft count are 85/inch.Processing is with embodiment 1 behind the fabric.
The fabric that obtains has superior loftiness, gentle right sense, and white Kui and fold phenomenon can not take place.Finally obtain colory high water pressure resistance goods.Evaluation result is as shown in table 1.
Embodiment 3
As warp thread and weft yarn, the total fiber number of forming with 48 nylon 6 is the false twist yarn (no twisting at head) of 56dtex, weaves on water jet looms (WJL), and warp count is set at 176/inch, weft count is 105/inch.Processing is with embodiment 1 behind the fabric.
The fabric that obtains has superior loftiness, gentle right sense, and white Kui and fold phenomenon can not take place.Finally obtain colory high water pressure resistance goods.Evaluation result is as shown in table 1.
Embodiment 4
As warp thread and weft yarn, the total fiber number of forming with 68 nylon 6 is the false twist yarn (no twisting at head) of 78dtex, weaves on water jet looms (WJL), and warp count is that 221/inch, weft count are 135/inch.Processing is with embodiment 1 behind the fabric.
The fabric that obtains has superior loftiness, gentle right sense, and white Kui and fold phenomenon can not take place.Finally obtain colory high water pressure resistance goods.Evaluation result is as shown in table 1.
Embodiment 5
As warp thread and weft yarn, the total fiber number of forming with 68 nylon 6 is 78dtex false twist yarn (a no twisting at head), weaves on water jet looms (WJL), and warp count is that 179/inch, weft count are set at 154/inch.Processing is with embodiment 1 behind the fabric.
The fabric that obtains has superior loftiness, gentle right sense, and white Kui and fold phenomenon can not take place.Finally obtain colory high water pressure resistance goods.Evaluation result is as shown in table 1.
Embodiment 6
The total fiber number of forming with 68 nylon 6 as warp thread is the false twist yarn (no twisting at head) of 78dtex, weft yarn is with 84dtex, 72 terylene false twist yarn (no twisting at head), weave on water jet looms (WJL), warp count is that 165/inch, weft count are 95/inch.Processing is 110 ℃ except that the dyeing processing temperature behind the fabric, and dyestuff is a DISPERSE DYES, and all the other are processed with embodiment 1.
The fabric that obtains has superior loftiness, gentle right sense, and white Kui and fold phenomenon can not take place.Finally obtain colory high water pressure resistance goods.Evaluation result is as shown in table 1.
Comparative example 1
As warp thread and weft yarn,, on water jet looms (WJL), weave with 78dtex, 34 the false twist yarn (no twisting at head) of nylon 6.The warp count of grey cloth is set at 125/inch, weft count is set at 55/inch.Processing is with embodiment 1 behind the fabric.
The fabric that obtains does not have excellent soft feeling and fluffy sense, and fold and Even-break slide phenomenon also can take place, and goods also have problem and occur when making.Evaluation result is as shown in table 1.
Comparative example 2
As warp thread and weft yarn,, on water jet looms (WJL), weave with 78dtex, 68 the extension yarn (no twisting at head) of nylon 6.The warp count of grey cloth is set at 180/inch, weft count is set at 88/inch.Processing is with embodiment 1 behind the fabric.
White Kui and fold phenomenon also can take place in fluffy sense and soft feeling that the fabric that obtains is not good, and goods also have problem and occur when making.Evaluation result is as shown in table 1.
Comparative example 3
As warp thread and weft yarn,, on water jet looms (WJL), weave with 84dtex, 72 terylene false twist yarn (no twisting at head).The warp count of grey cloth is set at 140/inch, weft count is set at 65/inch.Processing is DISPERSE DYES except that dyeing processing dyestuff behind the fabric, 130 ℃ of temperature, and all the other are processed with embodiment 1.
The fabric that obtains does not have good soft feeling, and the fold phenomenon also can take place, and goods also have problem and occur when making.Evaluation result is as shown in table 1.
The present invention can be widely used in the lining of the no coating type that sportswear, overcoat, elastic overcoat, anorak, raincoat, down jackets use, and also can be applicable to seamless dress material.
Table 1:
Remarks: 00: excellent zero: good △: can *: can not.
Claims (4)
1. high-density fabric is characterized in that: warp thread and/or weft yarn use the polyamide false-twisted yarn, and the spring rate of fabric satisfies 1≤spring rate (%)≤10, and bulking intensity is at 0.20～0.30g/cm
3, rubbing does not have breakage 50,000 times, and fabric seam smooth appearance degree is more than level Four, and coverage coefficient is 2000～4000.
2. high-density fabric according to claim 1 is characterized in that: the filament number of described polyamide false-twisted yarn is below the 1.5dtex, and the total fiber number that constitutes the yarn fibers bundle of fabric satisfies at 40～100dtex.
3. high-density fabric according to claim 1 and 2 is characterized in that: this fabric water pressure resistance 400mmH
2More than the O, water resistance reach the washing preceding 5 grades, wash 20 times after 3 grades.
4. high-density fabric according to claim 1 and 2 is characterized in that: the seam order is 0.5≤seam order (cm)≤2.5.
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| CN2009100290906A CN101781824B (en) | 2009-01-20 | 2009-01-20 | High-density fabric |
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|---|---|---|---|
| CN2009100290906A CN101781824B (en) | 2009-01-20 | 2009-01-20 | High-density fabric |
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| CN101781824B CN101781824B (en) | 2012-08-08 |
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| CN103924411A (en) * | 2014-04-16 | 2014-07-16 | 苏州棠华纳米科技有限公司 | Environment-friendly processing technique of ultrathin high-gloss downproof chemical fiber fabric |
| CN105332070A (en) * | 2014-06-24 | 2016-02-17 | 东丽纤维研究所（中国）有限公司 | Textile |
| CN105463596A (en) * | 2014-06-24 | 2016-04-06 | 东丽纤维研究所（中国）有限公司 | Thermoplastic resin false twist processed filament |
| CN108425172A (en) * | 2017-02-14 | 2018-08-21 | 东丽纤维研究所（中国）有限公司 | A kind of high-density fabric |
| CN108977959A (en) * | 2018-08-03 | 2018-12-11 | 东丽酒伊织染（南通）有限公司 | A kind of preparation method of the heterochromatic cotton sense elastic force false twist composite yarn line of superelevation bullet and its production technology of heterochromatic cotton sense elastic fabric |
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| CN201068500Y (en) * | 2007-05-30 | 2008-06-04 | 吴江福华织造有限公司 | High-density fiber fabric |
| CN101328686B (en) * | 2007-06-22 | 2012-10-03 | 东丽纤维研究所（中国）有限公司 | Non-coating sport and leisure fabric having high hydraulic pressure resistance |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN103924411A (en) * | 2014-04-16 | 2014-07-16 | 苏州棠华纳米科技有限公司 | Environment-friendly processing technique of ultrathin high-gloss downproof chemical fiber fabric |
| CN103924411B (en) * | 2014-04-16 | 2015-11-18 | 苏州棠华纳米科技有限公司 | The environment-friendly type processing technology of the ultra-thin anti-chiseling down chemical fiber plus material of a kind of high glaze |
| CN105332070A (en) * | 2014-06-24 | 2016-02-17 | 东丽纤维研究所（中国）有限公司 | Textile |
| CN105463596A (en) * | 2014-06-24 | 2016-04-06 | 东丽纤维研究所（中国）有限公司 | Thermoplastic resin false twist processed filament |
| CN105463596B (en) * | 2014-06-24 | 2019-03-22 | 东丽纤维研究所（中国）有限公司 | A kind of thermoplastic resin false twist yarn |
| CN105332070B (en) * | 2014-06-24 | 2019-08-16 | 东丽纤维研究所（中国）有限公司 | A kind of textile |
| CN108425172A (en) * | 2017-02-14 | 2018-08-21 | 东丽纤维研究所（中国）有限公司 | A kind of high-density fabric |
| CN108977959A (en) * | 2018-08-03 | 2018-12-11 | 东丽酒伊织染（南通）有限公司 | A kind of preparation method of the heterochromatic cotton sense elastic force false twist composite yarn line of superelevation bullet and its production technology of heterochromatic cotton sense elastic fabric |
| CN112109408A (en) * | 2019-06-20 | 2020-12-22 | 世联株式会社 | Composite material for vehicle |
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Effective date of registration: 20160525 Address after: Japan Tokyo central Nihonbashi Muromachi 2-1-1 Patentee after: Toray Industries, Inc. Address before: 226009 Nantong Province Economic and Technological Development Zone, the New South Road, No. 58, No. Patentee before: Toray Fiber Research Institute (China) Co., Ltd. |