CN101777169A - Technological analysis-based ERP production planning management software - Google Patents
Technological analysis-based ERP production planning management software Download PDFInfo
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- CN101777169A CN101777169A CN200910045080A CN200910045080A CN101777169A CN 101777169 A CN101777169 A CN 101777169A CN 200910045080 A CN200910045080 A CN 200910045080A CN 200910045080 A CN200910045080 A CN 200910045080A CN 101777169 A CN101777169 A CN 101777169A
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Abstract
The invention discloses technological analysis-based ERP production planning management software. On the basis of taking technological analysis data as a shared static data source of modules of a system, production procedures are used as basic units and set as virtual warehouses. Capacity requirements planning (CRP) performs the scheduling operation of a main production schedule (MPS) according to a procedure production capacity generated by the technological analysis data in operation steps (process steps) and generates production scheduling planning after verification and confirmation; and after corresponding material requirements are verified in a warehouse, a system generates procedure operational planning and production flows are dynamically monitored through the virtual warehouses. The production planning management changes the management mode that a production operational schedule (a production job order) is input after a production planer coordinates all departments and checks materials in the original ERP software, and makes up the breakpoints generated by an ERP information chain in process control, thereby improving value-added benefits of material flows, financial flows and information flows by workflows and effectively increasing the implementation success ratio of the software.
Description
Affiliated technical field
The present invention relates to a kind of Enterprise Resources Plan management (ERP) software, especially have Enterprise Resources Plan management (ERP) software of production management function.
Technical background
At present, the management thought that known ERP comprised is very extensive and deep, and why these advanced management thought can realize, is with the development of infotech and uses inseparable.ERP embodies the spirit of lean production, quick manufacturing, synchronous engineering not only towards supply chain, and must be in conjunction with total quality control (TQM) to guarantee product quality and customer satisfaction; , reduce the stock and shorten delivery date to eliminate all fruitless labours and waste in conjunction with JIT production (JIT); It also will define the bottleneck on the supply chain and eliminate restraining factors in conjunction with bounding theory (Theory of Constraint, TOC are the development of optimization production technology OPT), enlarges effective output of enterprise's supply chain.
ERP carries out plan of needs and process control according to MPS to the resource requirement of Bill of Material (BOM) (BOM), and mainly (Rough-cut Capacity Planning RCCP) carries out verification to the feasibility of MPS by Rough-cut Capacity Planning.Rough-cut Capacity Planning is that the ability of critical work center is carried out computing and a kind of CRP of producing, and its plan object is only at the ability to work that is set to " critical work center ".(Capacity Requirements Planning is that thin CRP is the capabilities plan of short-term CRP) to CRP, is the capabilities plan of moving together with MRP.It is compared production schedule requirement capability according to the process route of MRP, Enterprise Resource existing force, material with available capability, whether have the ability need that enough available capability satisfy all production schedules to examine each work centre.Because CRP is that the needed ability of MRP is adjusted, thus CRP to as if all work centres.(Working Center is the basic process unit of ERP system WC) to work centre, is the basic document that carries out MRP and CRP computing.Which work centre the demand of mandatory declaration material and output are in the MRP, and ability need is meant the ability of which work centre.The elementary cell that cost took place when work centre also was cost accounting simultaneously, and the elementary cell of input and output situation is examined in the Workshop Production operation.A workshop is made up of one or more work centres, and a production line also is made up of one or more work centres.System is under the prerequisite of not considering ability, calculates the load of each relevant work centre according to the process route of the shop order of having assigned, MRP planned order and order.When different orders used same work centre, with joint account on a time period, load and the work centre available capability with each work centre compared at last, drew the contrast between work centre load and the ability and the utilization factor of work centre.
The work centre of existing ERP software is by one or more production equipment (production lines, the workshop) forms, in a work centre, may comprise several production processes, and comprising several operation stepss (work step) a production process, and the manufacturing technique requirent according to product uses different production equipments and technological equipment, computing to these complicated production technologies and ability need thereof, be the actual conditions that are difficult to reflect production procedure with gathering only, in the implementation of the production schedule, generally all bigger parameter can take place by rough estimate to the work centre period in man-hour.The master scheduler is on the position of a key in the ERP management, in the MPS implementation, he will coordinate the work of market sale department and production division, usually directly to Materials Manager, production control manager, schedule work manager and market manager's report
[5], by to the coordination of all departments with check material after import production schedules (job order).Because ERP system lacks the procedure position that is positioned at goods, puts in place and the dynamic state feedback mechanism of information such as the time, crudy situation and the process equipment that leave, technological equipment load condition, and make system in advance with thing in the plan advantage implement not in place because of plan in the process of implementation and feedback data is inaccurate and the time is reduced by delay or loses its value.
Summary of the invention
In order to overcome existing ERP software in rough deduction on the CRP and the deficiency of controlling in implementation process.The invention provides a kind of ERP production planning management based on industrial analysis, this invention can not only be kept the original function of existing ERP software, and can carry out flexible management to labour's staffing of each production process of production procedure and operation steps (work step) and working hour quota and required production equipment and technological equipment demand, by the dynamic management of production procedure being improved the message sense of ERP, realize that ERP system is to the automatic generation of producing production planning and sequencing and operation production plan and dynamic monitoring to production procedure.
The present invention in the existing technical scheme that deficiency adopted of ERP software in CRP and process control of solution is: at " based on the balance-method of process management "
[6]Carry out on the basis of industrial analysis, MPS (MPS) carries out the analysis of manufacturing capability according to the industrial analysis parameter to each operation according to MRP (MRP) the handling capacity demand analysis that Bill of Material (BOM) (BOM) generates, system generates production production planning and sequencing (audit original text) generation after audit is confirmed and produces production planning and sequencing, generate the operation production plan examine the material requirement of being tackled in the warehouse after, each operation is pressed labour's staffing according to the technological operation rules of operation steps (work step), working hour quota and technological equipment are produced, and system carries out dynamic monitoring by virtual varehouse to production procedure.
The invention has the beneficial effects as follows that the industrial analysis by operation steps (work step) provides objective, feasible data source to the process capability demand; Combination by operation steps (work step) process management and process quality check implements to quality management on each operation link of production effectively, realizes the controllability to quality management; By MPS being carried out synchronous processing and JIT production (JIT) can be saved a large amount of unproductive times, thereby improved the utilization factor in equipment and man-hour, realized flexible management equipment and personnel.Having changed original ERP system needs all departments to be coordinated and verified the management mode of importing production schedules (production task is single) behind the material by the scheduler, remedy the breakpoint that the ERP system message sense is produced in process control, thereby improved workflow to the value-rising of these three kinds of resources of logistics, cash flow and information flow and effectively improved the power that is implemented as of software.
Description of drawings
The present invention is further described below in conjunction with drawings and Examples.
Fig. 1 is a production planning management schematic diagram of the present invention.
Fig. 2 is an industrial analysis schematic diagram of the present invention.
Fig. 3 is a virtual varehouse schematic diagram of the present invention.
Specific implementation method
In Fig. 1, MPS (1) is to Bill of Material (BOM) (3), stock control (6), the computing of virtual varehouse (10) generates MRP (4), CRP (2) generates the operation analysis of manufacturing capability (8) computing according to MRP (4) and produces production planning and sequencing (audit original text) (5), generate after audit is confirmed and generate operation production plan (7) after production production planning and sequencing (5) is examined the material requirement of being tackled by stock control (6), the performed situation of each production process (9) feeds back to CRP (2) by virtual varehouse (10), MRP (4), operation production plan (7).
In embodiment illustrated in fig. 2, the operation analysis of manufacturing capability (8) is each production process (9) to be carried out the industrial analysis of Bill of Material (BOM) (3), process equipment demand (11), on-the-spot land demand (12), quality control standards (QCS) (13) according to " based on the balance-method of process management "; And operation steps (work step) industrial analysis (14) is analyzed data and is generated technological equipment demand (16), labour's quota (17), working hour quota (18), the technological operation rules (19) of each operation steps (work step) (15).
In the embodiment shown in fig. 3, operation production plan (7) by MRP (4) through stock control (6) to production process I (9-I) issuance of materials, it is the data source of virtual varehouse I (10-I) that production finishes through process inspection I (20-I) check data, material changes production process II (9-II) over to and produces that to finish through process inspection II (20-II) check data be the data source of virtual varehouse II (10-II), material changes production process III (9-III) over to and produces that to finish through process inspection III (20-III) check data be the data source of virtual varehouse III (10-III), and material changes production process n (9-n) production over to and finishes and change finished room (22) over to through product inspection (21).
Claims (3)
1. based on the ERP production planning management software of industrial analysis, at CRP (CRP) to being that the production procedure of elementary cell is carried out the productive capacity computing and all departments coordinated and checked the material and the input production schedule (job order) by the scheduler with work centre (WC), it is characterized in that: be that elementary cell and its are set to virtual varehouse with the production process, CRP (CRP) is produced production planning and sequencing (audit original text) by operation analysis of manufacturing capability computing is generated, after audit is confirmed, generate and produce production planning and sequencing, after examining the thing section demand of being tackled in the warehouse, system generates the operation production plan and by virtual varehouse dynamic monitoring is carried out in production procedure.
2. the ERP production planning management based on industrial analysis according to claim 1 is characterized in that: the operation analysis of manufacturing capability is to be achieved by " based on the balance-method of process management " industrial analysis data to production process and operation steps (work step).
3. the ERP production planning management based on industrial analysis according to claim 1, it is characterized in that: virtual varehouse is achieved by the process inspection data.
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| CN200910045080A CN101777169A (en) | 2009-01-08 | 2009-01-08 | Technological analysis-based ERP production planning management software |
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| CN200910045080A CN101777169A (en) | 2009-01-08 | 2009-01-08 | Technological analysis-based ERP production planning management software |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103257638A (en) * | 2013-04-18 | 2013-08-21 | 中国科学院沈阳自动化研究所 | Reentrant process patch modeling method for complex manufacturing process |
| CN104573903A (en) * | 2014-07-31 | 2015-04-29 | 林耀 | Computer program for process control over enterprise production scheduling and production flow management |
| CN107168258A (en) * | 2017-05-24 | 2017-09-15 | 大唐广电科技（武汉）有限公司 | A kind of digitlization flexiblesystem and management method for automobile making |
| CN109801039A (en) * | 2019-01-28 | 2019-05-24 | 北京卫星环境工程研究所 | The production processing time matrix method of spacecraft heat-control multilayer |
| CN110046830A (en) * | 2019-04-25 | 2019-07-23 | 广州宁基智能系统有限公司 | A kind of system of numerical control door hinge machine |
| CN112801293A (en) * | 2021-02-03 | 2021-05-14 | 机械工业仪器仪表综合技术经济研究所 | Method for extracting function points from targets and scenes of demand text |
-
2009
- 2009-01-08 CN CN200910045080A patent/CN101777169A/en active Pending
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103257638A (en) * | 2013-04-18 | 2013-08-21 | 中国科学院沈阳自动化研究所 | Reentrant process patch modeling method for complex manufacturing process |
| CN104573903A (en) * | 2014-07-31 | 2015-04-29 | 林耀 | Computer program for process control over enterprise production scheduling and production flow management |
| CN107168258A (en) * | 2017-05-24 | 2017-09-15 | 大唐广电科技（武汉）有限公司 | A kind of digitlization flexiblesystem and management method for automobile making |
| CN109801039A (en) * | 2019-01-28 | 2019-05-24 | 北京卫星环境工程研究所 | The production processing time matrix method of spacecraft heat-control multilayer |
| CN109801039B (en) * | 2019-01-28 | 2021-06-22 | 北京卫星环境工程研究所 | Statistical method for manufacturing working hours of spacecraft thermal control multilayer |
| CN110046830A (en) * | 2019-04-25 | 2019-07-23 | 广州宁基智能系统有限公司 | A kind of system of numerical control door hinge machine |
| CN112801293A (en) * | 2021-02-03 | 2021-05-14 | 机械工业仪器仪表综合技术经济研究所 | Method for extracting function points from targets and scenes of demand text |
| CN112801293B (en) * | 2021-02-03 | 2024-02-20 | 机械工业仪器仪表综合技术经济研究所 | Method for extracting function points from targets and scenes of demand text |
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