CN101774183A - Full-automatic thick material rubber cutting method and rubber cutting machine for implementing same - Google Patents
Full-automatic thick material rubber cutting method and rubber cutting machine for implementing same Download PDFInfo
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- CN101774183A CN101774183A CN200910001538A CN200910001538A CN101774183A CN 101774183 A CN101774183 A CN 101774183A CN 200910001538 A CN200910001538 A CN 200910001538A CN 200910001538 A CN200910001538 A CN 200910001538A CN 101774183 A CN101774183 A CN 101774183A
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- 238000005520 cutting process Methods 0.000 title claims abstract description 89
- 239000000463 material Substances 0.000 title claims abstract description 68
- 238000000034 method Methods 0.000 title claims abstract description 31
- 230000007246 mechanism Effects 0.000 claims abstract description 51
- 238000004513 sizing Methods 0.000 claims description 42
- 230000005540 biological transmission Effects 0.000 claims description 9
- 230000008676 import Effects 0.000 claims description 8
- 239000003292 glue Substances 0.000 claims description 7
- 230000000295 complement effect Effects 0.000 claims description 6
- 238000010008 shearing Methods 0.000 claims description 6
- 238000007514 turning Methods 0.000 claims description 6
- 238000012163 sequencing technique Methods 0.000 claims description 3
- 238000003754 machining Methods 0.000 abstract description 9
- 229920000297 Rayon Polymers 0.000 description 2
- 230000007812 deficiency Effects 0.000 description 2
- 239000000047 product Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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Abstract
The invention discloses a full-automatic thick material rubber cutting method, which comprises the following steps of: 1, setting a cutter vertical movement mechanism; 2, setting a delivery sheet horizontal movement mechanism; and 3, setting a control system which is connected with the cutter vertical movement mechanism and the delivery sheet horizontal movement mechanism respectively and controls the working states and the non-working states of the two mechanisms so as to realize rubber cutting or non-rubber cutting actions. The invention also discloses a rubber cutting machine for implementing the method. The method and the rubber cutting machine can be used for cutting rubber materials full-automatically, quickly and precisely and are simple and convenient to operate; by only inputting corresponding parameters on a control panel, the method and the rubber cutting machine can automatically control the implementation of material cutting actions and material feeding actions, and a cutter of the rubber cutting machine is obliquely arranged on a cutter frame relative to the motion trace of the cutter frame according to an inclination angle a to avoid the limitation of the cutter frame and expand the processing range; besides, the method and the rubber cutting machine are full-automatic to greatly reduce the labor intensity, and has high working efficiency and high machining precision.
Description
Technical field
The present invention relates to bale splitter, particularly a kind of full-automatic thick material rubber cutting method and implement the bale splitter of this method.
Background technology
At present, in China's plastic cement slitting, cut-out processing industry, rubber plate being cut into slices or strip, generally is by manually finishing, perhaps being finished as bale splitter by some machineries.And existing in the market bale splitter, its blank operation is cooperated by cutting knife and forcing press finishes, carries sizing material to be cut then to finish for artificial feeding.Adopt this production method, exist feed length inequality, blank size disunity, difficult quality guarantee, efficient is not high, waste of material is many, physical labor intensity is big and uneasy congruent shortcoming or deficiency.
China 200610045859.X number, are called the application for a patent for invention of " a kind of forcing press automatic cutoff device and method ", a kind of forcing press automatic cutoff device and method are disclosed, its device is made up of stage clip, screw mandrel, cam, freewheel clutch, axle, gear, pull bar, belt material wheel, upper box, casing and brake wheel etc., gear is assemblied on the axle by flat key, and axle is assemblied on upper box and the casing with bearing; Belt material wheel and spline housing are anchored on one and are loaded on the axle; Casing is fixed on the body, and brake wheel is fixed on the axle with flat key.Its blank method of operating is, press ram as motive prerequisite under the pulling freewheel clutch make it do batch (-type) to rotate, the last belt material wheel of driving shaft right-hand member, simultaneously under the driving of last lower gear, drive the following belt material wheel of axle right-hand member, under the acting in conjunction of cam and stage clip, control by the length of brake wheel and to realize self-feeding.Though this stock-cutter also can be realized self-feeding, it still exists machining accuracy difference and structure than shortcomings such as complexity.
In addition, thick material bale splitter of the prior art all adopts the method for hydraulic pressure to cut glue, and the equipment speed of service is slow, and the blade round trip needs 40～50 seconds approximately, and its operating efficiency is lower; Simultaneously its cutting knife is the movement locus that is parallel to knife rest and is fixed on the knife rest, thereby is subjected to the restriction of this knife rest, make its can only shearing thickness less than the sizing material of this cutting knife width, make the scope of application of bale splitter be subjected to bigger restriction.
Summary of the invention
At the existing above-mentioned deficiency of existing bale splitter, one of the object of the invention is, a kind of full-automatic thick material rubber cutting method quick, efficient, easy and simple to handle is provided.
The present invention also aims to, a kind of bale splitter that is used for realizing aforesaid full-automatic thick material rubber cutting method is provided.
The present invention for achieving the above object, the technical scheme that is provided is:
A kind of full-automatic thick material rubber cutting method is characterized in that it comprises the steps:
(1) cutter vertical movement mechanism is set, this mechanism comprises a cutting knife, by controlling the vertical up-or-down movement of this cutting knife, to realize cutting knife work or off working state;
(2) delivery sheet horizontal movement mechanism is set, this mechanism comprises a delivery sheet and a cradle, by controlling the horizontal movement of this delivery sheet, to realize cradle work or off working state;
(3) control system is set, this control system is connected with delivery sheet horizontal movement mechanism with cutter vertical movement mechanism respectively and controls its work or off working state, to realize cutting glue or non-ly to cut the glue action;
Described step (1), (2) no sequencing.
It is further comprising the steps of:
(4) connect power supply, the control system initialization, this moment, cutting knife was at the highest notch, and delivery sheet is in initial position;
(5) insert sizing material to be cut;
(6) delivery sheet slides forward sizing material to be cut is fed forward;
(7) cutting knife moves downward, and described sizing material to be cut is cut;
(8) cutting knife moves upward, and returns peak;
(9) repeating step (6) is to (8).
Described step (1), it specifically comprises the steps:
(11) cutting knife is set, by controlling this cutting knife vertical up-or-down movement, to realize cutting the duty of sizing material to be cut;
(12) knife rest is set, described cutting knife is fixed on the knife rest and with the relative knife rest movement locus of an inclination angle a, this inclination angle a degree is between 5～30 degree, to avoid its restriction that is subjected to knife rest, makes the to be cut sizing material of this cutting knife energy shearing thickness h2 greater than its width h1;
(13) variable-frequency motor is set, makes the variable-frequency motor variable-speed operation, thereby the control knife rest slides vertically, to realize the cutting knife duty by operation control system;
(14) according to the specification of cutting sizing material, on described control system, import relevant parameters.
Described step (2), it specifically comprises the steps:
(21) feeding pressure mechanism is set, is used for sizing material to be cut is fixed on delivery sheet;
(22) stepper motor is set, makes the stepper motor variable-speed operation, thereby the control delivery sheet slides, to realize carrying according to quantity sizing material to be cut by operation control system;
(23) according to required specification of cutting sizing material, on described control system, import relevant parameters.
A kind of bale splitter of realizing above-mentioned full-automatic thick material rubber cutting method, it includes frame and is arranged on the cradle of frame top, knife rest and cutting knife, described cutting knife is fixed on the knife rest and with the relative knife rest movement locus of an inclination angle a, described frame lower is provided with cutter vertical movement mechanism, described cradle is provided with a delivery sheet horizontal movement mechanism, in described frame one side one control panel is set, be provided with a control system in the described control panel, this control system is connected with delivery sheet horizontal movement mechanism with cutter vertical movement mechanism respectively, and controls its action.
Described cutter vertical movement mechanism comprises variable-frequency motor, master gear, power transmission shaft, travelling gear, eccentric wheel, movable rod, blank guide rail and the blank track base that is complementary with the blank guide rail, described master gear is arranged on the turning cylinder of variable-frequency motor, described travelling gear is arranged on the power transmission shaft, this master gear and travelling gear engagement, described eccentric wheel is arranged on the power transmission shaft two ends, described movable rod one end is hinged on the eccentric wheel, its other end and blank guide rail one end are hinged, this blank guide rail other end connects with the knife rest lower end, is provided with in the frame both sides to can be used for the blank track base that the blank guide rail is done vertical back and forth movement.
Described inclination angle a is between 5～30 degree.
Described delivery sheet horizontal movement mechanism comprises stepper motor, delivery sheet, delivery sheet track base that the delivery sheet guide rail reaches and the delivery sheet guide rail is suitable and ball screw and the screw rodb base that is complementary with ball screw, described stepper motor is arranged on the frame, the turning cylinder of this stepper motor connects with ball screw one end, the ball screw other end passes screw rodb base and is hinged on the frame, described screw rodb base is arranged on centre position, delivery sheet lower surface, described delivery sheet track base is arranged on the delivery sheet lower surface of screw rodb base one side, and described delivery sheet guide rail is inserted the delivery sheet track base and is fixed on the frame.
Described delivery sheet upper surface afterbody is provided with a feeding pressure mechanism, and this feeding pressure mechanism is put plate by a base and some pressures and constituted.
Beneficial effect of the present invention is: method provided by the invention, can cut sizing material automatically, fast, accurately; Bale splitter provided by the invention, simple in structure, only need specification and required specification of cutting sizing material according to sizing material to be cut, on control panel, import relevant parameters then, just can control the variable-frequency motor variable-speed operation automatically performs blank action and automatically performs the feeding action with the stepper motor variable-speed operation, and because cutting knife is arranged on the knife rest with the relative knife rest movement locus of an inclination angle a obliquely, avoided the restriction of knife rest, make the sizing material of this cutting knife energy shearing thickness h2, enlarged the range of work greater than its width h1; It is full-automatic in addition, has reduced labour intensity greatly, and high efficiency, machining accuracy height, as when being applied to process thick material crude rubber, and machining accuracy can reach ± and 0.3 millimeter; As when being applied to process thickness h 2 less than 12 millimeters high-precision finished product blob of viscose, machining accuracy can reach ± 0.05 millimeter.
Description of drawings
Fig. 1 is the front view of the embodiment of the invention;
Fig. 2 is the complete section figure of Fig. 1;
Fig. 3 is Fig. 1 perspective view;
Fig. 4 is the decomposition texture schematic diagram of Fig. 3.
The specific embodiment
Embodiment: referring to Fig. 1, Fig. 2, Fig. 3 and Fig. 4, a kind of full-automatic thick material rubber cutting method that the embodiment of the invention provides, it comprises the steps:
(1) cutter vertical movement mechanism 3 is set, this mechanism comprises a cutting knife 7, by controlling this cutting knife 7 vertical up-or-down movements, to realize cutting knife 7 work or off working states;
(2) delivery sheet horizontal movement mechanism 4 is set, this mechanism comprises a delivery sheet 21 and a cradle 2, by controlling this delivery sheet 21 horizontal movements, to realize cradle 2 work or off working states;
(3) control system is set, this control system is connected with delivery sheet horizontal movement mechanism 4 with cutter vertical movement mechanism 3 respectively and controls its work or off working state, to realize cutting glue or non-ly to cut the glue action; This step (1), (2) no sequencing.
(4) connect power supply, the control system initialization, this moment, cutting knife 7 was at the highest notch, and delivery sheet 21 is in initial position;
(5) insert sizing material 6 to be cut;
(6) delivery sheet 21 slides forward sizing material 6 to be cut is fed forward,
(7) cutting knife 7 moves downward, and described sizing material 6 to be cut is cut;
(8) cutting knife 7 moves upward, and returns peak;
(9) repeating step (6) is to (8).
Described step (1), it specifically comprises the steps:
(11) cutting knife 7 is set, by controlling this cutting knife 7 vertical up-or-down movements, to realize cutting the duty of sizing material 6 to be cut;
(12) knife rest 8 is set, described cutting knife 7 is fixed on the knife rest 8 and with relative knife rest 8 movement locus of an inclination angle a, this inclination angle a degree is between 5～30 degree, to avoid its restriction that is subjected to knife rest 8, makes the to be cut sizing material 6 of this cutting knife 7 energy shearing thickness h2 greater than its width h1;
(13) variable-frequency motor 31 is set, makes variable-frequency motor 31 variable-speed operations, thereby control knife rest 8 slides vertically, to realize cutting knife 7 duties by operation control system;
(14) according to the specification of cutting sizing material, on described control system, import relevant parameters.
Described step (2), it specifically comprises the steps:
(21) feeding pressure mechanism 5 is set, is used for sizing material 6 to be cut is fixed on delivery sheet 21;
(22) stepper motor 41 is set, makes stepper motor 41 variable-speed operations, thereby control delivery sheet 21 slides, to realize carrying according to quantity sizing material 6 to be cut by operation control system;
(23) according to required specification of cutting sizing material, on described control system, import relevant parameters.
A kind of bale splitter of realizing aforementioned full-automatic thick material rubber cutting method, it includes frame 1 and is arranged on the cradle 2 of frame 1 top, knife rest 8 and cutting knife 7, described cutting knife 7 is fixed on the knife rest 8 and with relative knife rest 8 movement locus of an inclination angle a, can be according to the thickness h 2 of sizing material 6 to be cut, regulate this inclination angle a, this inclination angle a is between 5～30 degree, described frame 1 bottom is provided with cutter vertical movement mechanism 3, described cradle 2 is provided with a delivery sheet horizontal movement mechanism 4, in described frame 1 one sides one control panel 9 is set, described control panel is provided with a control system for 9 li, this control system is connected with delivery sheet horizontal movement mechanism 4 with cutter vertical movement mechanism 3 respectively, and controls its action.Described cutter vertical movement mechanism 3 comprises variable-frequency motor 31, master gear 32, power transmission shaft 33, travelling gear 34, eccentric wheel 35, movable rod 36, blank guide rail 37 and the blank track base 38 that is complementary with blank guide rail 37, described master gear 32 is arranged on the turning cylinder of variable-frequency motor 31, described travelling gear 34 is arranged on the power transmission shaft 33, this master gear 32 and travelling gear 34 engagements, described eccentric wheel 35 is arranged on power transmission shaft 33 two ends, described movable rod 36 1 ends are hinged on the eccentric wheel 35, its other end and blank guide rail 37 1 ends are hinged, these blank guide rail 37 other ends connect with knife rest 8 lower ends, are provided with in frame 1 both sides to can be used for the blank track base 38 that blank guide rail 37 is done vertical back and forth movement.Described delivery sheet horizontal movement mechanism 4 comprises stepper motor 41, delivery sheet 21, delivery sheet guide rail 42 and with the suitable delivery sheet track base 22 of delivery sheet guide rail 42 and ball screw 43 and the screw rodb base 23 that is complementary with ball screw 43, described stepper motor 41 is arranged on the frame 1, the turning cylinder of this stepper motor 41 connects with ball screw 43 1 ends, ball screw 43 other ends pass screw rodb base 23 and are hinged on the frame 1, described screw rodb base 23 is arranged on centre position, delivery sheet 21 lower surface, described delivery sheet track base 22 is arranged on delivery sheet 21 lower surfaces of screw rodb base 23 1 sides, and described delivery sheet guide rail 42 is inserted delivery sheet track base 22 and is fixed on the frame 1.Described delivery sheet 21 upper surface afterbodys are provided with a feeding pressure mechanism 5, and this feeding pressure mechanism is put plate 52 by a base 51 and some pressures and constituted.
When bale splitter is worked, connect power supply, operation control panel 9, make cutting knife 7 reset to peak, delivery sheet 21 resets to initial position, specification according to required sizing material, on control panel 9, import relevant parameters, then sizing material 6 to be cut is placed on the delivery sheet 21 and by feeding pressure mechanism 5 and fixes, control system starts stepper motor 41 drive delivery sheets 21 and carries sizing material 6 to be cut, behind point location, control system starts variable-frequency motor 31 subsequently, moves vertically downward by eccentric wheel 35 drive cutting knifes 7 and cuts sizing material 6 to be cut, eccentric wheel 35 is rotated further and makes cutting knife reset to peak then, then stepper motor 41 continuation drive delivery sheet 21 and carry sizing material 6 to be cut, repeat above step, bale splitter circulation running, until sizing material 6 to be cut is cut, cutting knife 7 resets to peak then, and delivery sheet 21 initial position that resets is waited for the charging of next round.By facts have proved, utilize the raw material sizing material that the present invention can shearing thickness h2≤200 millimeter, and machining accuracy height, as when being applied to process thick material crude rubber, machining accuracy can reach ± and 0.3 millimeter, as when being applied to process thickness h 2 less than 12 millimeters high-precision finished product blob of viscose, machining accuracy can reach ± 0.05 millimeter.Its working (machining) efficiency height in addition, cutting knife make a round trip only needs 1.2 seconds; In the time of need cutting off thicker sizing material as the present invention, can regulate the inclination angle a degree of cutting knife 7 and correspondingly improve 31 horsepowers of variable-frequency motors, the eccentric throw that changes eccentric wheel 35 and the parameters such as length of blank guide rail 37 getting final product.
As described in the above embodiment of the present invention, adopt structure same or similar and other bale splitter and the method for work that obtain, all in protection domain of the present invention with it.
Claims (9)
1. a full-automatic thick material rubber cutting method is characterized in that it comprises the steps:
(1) cutter vertical movement mechanism is set, this mechanism comprises a cutting knife, by controlling the vertical up-or-down movement of this cutting knife, to realize cutting knife work or off working state;
(2) delivery sheet horizontal movement mechanism is set, this mechanism comprises a delivery sheet and a cradle, by controlling the horizontal movement of this delivery sheet, to realize cradle work or off working state;
(3) control system is set, this control system is connected with delivery sheet horizontal movement mechanism with cutter vertical movement mechanism respectively and controls its work or off working state, to realize cutting glue or non-ly to cut the glue action;
Described step (1), (2) no sequencing.
2. full-automatic thick material rubber cutting method according to claim 1 is characterized in that it is further comprising the steps of:
(4) connect power supply, the control system initialization, this moment, cutting knife was at the highest notch, and delivery sheet is in initial position;
(5) insert sizing material to be cut;
(6) delivery sheet slides forward sizing material to be cut is fed forward;
(7) cutting knife moves downward, and described sizing material to be cut is cut;
(8) cutting knife moves upward, and returns peak;
(9) repeating step (6) is to (8).
3. full-automatic thick material rubber cutting method according to claim 1 is characterized in that, described step (1), and it specifically comprises the steps:
(11) cutting knife is set, by controlling this cutting knife vertical up-or-down movement, to realize cutting the duty of sizing material to be cut;
(12) knife rest is set, described cutting knife is fixed on the knife rest and with the relative knife rest movement locus of an inclination angle a, this inclination angle a degree is between 5～30 degree, to avoid its restriction that is subjected to knife rest, makes the to be cut sizing material of this cutting knife energy shearing thickness h2 greater than its width h1;
(13) variable-frequency motor is set, makes the variable-frequency motor variable-speed operation, thereby the control knife rest slides vertically, to realize the cutting knife duty by operation control system;
(14) according to the specification of cutting sizing material, on described control system, import relevant parameters.
4. full-automatic thick material rubber cutting method according to claim 1 is characterized in that, described step (2), and it specifically comprises the steps:
(21) feeding pressure mechanism is set, is used for sizing material to be cut is fixed on delivery sheet;
(22) stepper motor is set, makes the stepper motor variable-speed operation, thereby the control delivery sheet slides, to realize carrying according to quantity sizing material to be cut by operation control system;
(23) according to required specification of cutting sizing material, on described control system, import relevant parameters.
5. bale splitter of realizing the described full-automatic thick material rubber cutting method of claim 1, it comprises a frame and is arranged on the cradle of this frame top, knife rest and cutting knife, it is characterized in that, described cutting knife is fixed on the knife rest and with the relative knife rest movement locus of an inclination angle a, described frame lower is provided with cutter vertical movement mechanism, described cradle is provided with a delivery sheet horizontal movement mechanism, in described frame one side one control panel is set, be provided with a control system in the described control panel, this control system is connected with delivery sheet horizontal movement mechanism with cutter vertical movement mechanism respectively, and controls its action.
6. bale splitter according to claim 5, it is characterized in that, described cutter vertical movement mechanism comprises variable-frequency motor, master gear, power transmission shaft, travelling gear, eccentric wheel, movable rod, blank guide rail and the blank track base that is complementary with the blank guide rail, described master gear is arranged on the turning cylinder of variable-frequency motor, described travelling gear is arranged on the power transmission shaft, this master gear and travelling gear engagement, described eccentric wheel is arranged on the power transmission shaft two ends, described movable rod one end is hinged on the eccentric wheel, its other end and blank guide rail one end are hinged, this blank guide rail other end connects with the knife rest lower end, is provided with in the frame both sides to can be used for the blank track base that the blank guide rail is done vertical back and forth movement.
7. bale splitter according to claim 5 is characterized in that, described inclination angle a is between 5～30 degree.
8. bale splitter according to claim 5, it is characterized in that, described delivery sheet horizontal movement mechanism comprises stepper motor, delivery sheet, delivery sheet track base that the delivery sheet guide rail reaches and the delivery sheet guide rail is suitable and ball screw and the screw rodb base that is complementary with ball screw, described stepper motor is arranged on the frame, the turning cylinder of this stepper motor connects with ball screw one end, the ball screw other end passes screw rodb base and is hinged on the frame, described screw rodb base is arranged on centre position, delivery sheet lower surface, described delivery sheet track base is arranged on the delivery sheet lower surface of screw rodb base one side, and described delivery sheet guide rail is inserted the delivery sheet track base and is fixed on the frame.
9. bale splitter according to claim 8 is characterized in that, described delivery sheet upper surface afterbody is provided with a feeding pressure mechanism, and this feeding pressure mechanism is put plate by a base and some pressures and constituted.
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| Application Number | Priority Date | Filing Date | Title |
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| CN 200910001538 CN101774183B (en) | 2009-01-09 | 2009-01-09 | Full-automatic thick material rubber cutting method and rubber cutting machine for implementing same |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200910001538 CN101774183B (en) | 2009-01-09 | 2009-01-09 | Full-automatic thick material rubber cutting method and rubber cutting machine for implementing same |
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| CN101774183B CN101774183B (en) | 2013-07-31 |
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| CN 200910001538 Expired - Fee Related CN101774183B (en) | 2009-01-09 | 2009-01-09 | Full-automatic thick material rubber cutting method and rubber cutting machine for implementing same |
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| CN101966933A (en) * | 2010-09-05 | 2011-02-09 | 中山火炬开发区奥斯塑料包装厂 | Automatic conveyor of cutting bed |
| CN102275176A (en) * | 2011-08-05 | 2011-12-14 | 青岛双星橡塑机械有限公司 | Full-automatic rubber cutting machine |
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