CN101768820A - Manufacturing method of woven high and low wool printed carpets - Google Patents
Manufacturing method of woven high and low wool printed carpets Download PDFInfo
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- CN101768820A CN101768820A CN201010100883A CN201010100883A CN101768820A CN 101768820 A CN101768820 A CN 101768820A CN 201010100883 A CN201010100883 A CN 201010100883A CN 201010100883 A CN201010100883 A CN 201010100883A CN 101768820 A CN101768820 A CN 101768820A
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Abstract
The invention relates to a manufacturing method of woven high and low wool printed carpets, which is characterized by comprising the following steps: (1) routing chemical fiber yarn, dacron shiner and dacron shaping yarn; (2) weaving to form a cashere off-white carpet gray fabric, wherein the cashere off-white carpet gray fabric is 6-70mm long and the density thereof is 400-3500g/m<2>; (3) printing and adopting cationic dye or disperse dye to print patterns; (4) permeating, performing extrusion and permeation on a cutting machine so as to lead color pastes to downward permeate into pile root, wherein the pressure of the cutting machine is 0.3-28MPa, and the time of extrusion is 10-20 seconds; (5) fixing color, performing ageing and color fixing under the pressure of 4.5-6 Kg and at the temperature of 100-150 DEG C; (6) washing with water; (7) drying; (8) gluing the back cloth; (9) processing the surface of the carpet; and (10) cutting motif. The invention has the advantages that the quality of low wool printed carpets is improved, printing for high wool carpets is realized, the carpet surface is parallel and level, the patterns are clear, the output is increased by more than 6 times and the manufacturing cost is lowered.
Description
Technical field
The present invention relates to a kind of preparation method of woven carpet, relate in particular to the preparation method of a kind of woven high hair, low hair drugget.
Background technology
Carpet can be created insulation, sound-absorbing, soft comfortable environment to people, and pattern that it is gorgeous and gloss bring peculiar decorative effect to environment again.Along with The development in society and economy, the raising of living standards of the people, carpet from the hotel, social places enters common people family, becomes household articles.Traditional hand is knitted and woven carpet directly adopts the multicolored yarn Weaving pattern, though exquisite workmanship is simple and tasteful, the trickle degree of its pattern line is poor, and profile is undistinct, and pattern effect is fuzzy and blanket face planarization is poor.The woven drugget that grew up in recent years directly adopts the carpet of multicolored yarn different with tradition, be to adopt printing technology on the white blanket grey cloth that weaves, to finish printing design by screen printing, more clear with traditional handicraft than its pattern contour, especially be raw material and the woven carpet that adopts printing technology pattern-making with acrylic fibers yarn, spun polyester thread owing to have that intensity is good, the simulate wool sense strong, melt characteristics such as the good and low price of warm sense, be subjected to the consumer and welcome.Height of naps and pattern color are the important indicators that embodies the carpet performance, standard routinely, the high 6-15mm of hair is low hair, 15mm-70mm be high mao, high hair carpet has warming comfortable thickening tapetum and highlights romantic graceful style again, is the new varieties of market favor in recent years.But because of still there is technological deficiency in the carpet printing technology, therefore still there is not high hair carpet stamp product at present, its problem is mainly reflected in the osmosis process in the stamp process, because the conventional osmotic engine of using is the rolling device that is squeezed in the carpet two sides in the industry, roll in the process and blanket velvet hair to be overwhelmed the shortcoming that the slurry mordanting occurs catching up with, make the pattern colour mixture, reduce perspectivity, it is more obvious to increase this shortcoming with height of naps, and the slurries that squeeze out strike off with screeding device again, mill base is failed fully to keep and be penetrated in the blanket velvet hair but exclude a part, so fine hair adheres to the thin fugitive color of color layer; Effective dyeing of existing woven carpet can only reach the high 20mm of hair.In the drugget of the high 6-20mm of hair, still exist fine hair color depth and only reach 1/3 position from root, and owing to catching up with the slurry mordanting to influence the problem of clear patterns degree, and for hair high surpass 20mm especially near the high hair woven carpet of 70mm, because hair is high, catch up with slurry mordanting problem even more serious, adopt existing preparation method obviously can not process satisfactory drugget.In addition, the shortcoming of existing color fixing process condition also directly influences printing quality.Face the market demand, solving high hair woven carpet printing technique problem becomes the industry concerned issue.
Summary of the invention
Main purpose of the present invention is at the problems referred to above, the preparation method of a kind of woven high hair, low hair drugget is provided, realizes that the high high hair at 6mm-70mm of hair, low felt side all can print off the woven drugget of fine hair all coloring, clear patterns beautiful and strong coloring force true to nature, bright in luster.
The technical solution adopted for the present invention to solve the technical problems is:
The preparation method of a kind of woven high hair, low hair drugget is characterized in that comprising the steps:
(1) routing, the man-made fibre yarn, 300D-3600D terylene Fil-Lumiere or the terylene moulding yarn that 10-18 are propped up with wire bonder break into a yarn or tube yarn;
(2) weave cotton cloth, use the PP nonwoven fabric to make base fabric, with a described axle yarn or a tube yarn on loom, be made into a mao high 6mm-70mm, Gram Mass is 400g/m
2-3500g/m
2Open suede raw white blanket grey cloth;
(3) stamp, adopting cation dyes or DISPERSE DYES is raw material, prints various pattern with screen decorating machine in the front of blanket grey cloth;
(4) permeate, the blanket grey cloth of printed pattern is placed on pushes infiltration on the cutting machine, pressure is 0.3MPa-28MPa, and extrusion time is 10-20 second, makes mill base penetrate into the fine hair root downwards;
(5) fixation will be inserted in the high pressure steam box through the blanket grey cloth of infiltration, and the time of carrying out is 50 minutes-150 minutes steaming and color fixing under 4.5Kg-6Kg pressure and 100 ℃ of-150 ℃ of temperature;
(6) washing is 0.3-0.6 by the weight ratio of washing agent and water: 100, and in cleaning machine, prepare cleaning fluid, and heat to 40 ℃-60 ℃ with washing agent and water, clean then, with the removal of the loose colour on the blanket grey cloth, use the Water Extraction Machinery spin-dry again;
(7) oven dry is put into baking oven with the blanket grey cloth after the washing, carries out 15 minutes-20 minutes humidity discharging oven dry under 170 ℃ of-210 ℃ of temperature and ventilated environment;
(8) be coated with sticker back of the body cloth, with glue spreader gluing set yarn, stick back of the body cloth and oven dry again, make the blanket grey cloth typing at the blanket grey cloth back side;
(9) the blanket face is handled, and the blanket grey cloth of drying behind the gluing is carried out the smooth processing of blanket face with the flat machine of living;
(10) clipping and carving carries out the manufacturability clipping and carving with typing and the smooth blanket grey cloth of handling well, promptly finishes the carpet finished product.
Described man-made fibre yarn is acrylic yarn and Polyester Yarns, and described terylene moulding yarn is a terylene lantern yarn, terylene China knot yarn and terylene red flag yarn.
Described cation dyes are cationic yellow X-5GL, cationic golden yellow X-GL, cationic red GRL, Cationic Brilliant Red 5GN, CATION purple 3R, the bright blue X-GB of cationic blue x-grrl and CATION.
Described DISPERSE DYES is a Disperse Black EX-SF, and disperse red E-4B, FB disperse golden yellow E-3RL, disperse light yellow E-3G, disperse brilliant blue E-4R and disperse bright blue S-BL.
Described back of the body cloth is cotton.
Described glue is butadiene-styrene latex, 707 latexes or natural emulsion.
The invention has the beneficial effects as follows: adopt method provided by the invention to realize the making of woven high hair, low hair drugget, especially permeate operation and adopted cutting machine, push vertically downward by working face up and down, different with traditional osmotic engine rolling compaction, mill base permeates downwards, the slurry mordanting does not appear catching up with, and need not scrape slurry, and mill base is not run off, all be penetrated on the fine hair downwards, make the fine hair integral colouring, mill base is dense; Adopt the high pressure steam box to make carpet fixation under high pressure, hot conditions of printing and dyeing in addition, make color fully fixing.Application practice shows, the acrylic yarn, the Polyester Yarns that adopt 10-18 to prop up have directly thicker China knot yarn of special formed red flag yarn, lantern yarn, line and smooth Fil-Lumiere etc. and all can obtain to print and dye equally effect; It is concordant that the carpet that makes has the blanket face, and pattern is true to nature clear, and color is beautiful, the characteristics of firm coloration.The definition of low hair stamp is improved, and high hair stamp is achieved, and knits high hair carpet daily output 400m with existing with multicolored yarn
2-600m
2Compare, high hair drugget output can be brought up to output 2500m in Dagri more than 6 times
2-4000m
2, reduce cost of manufacture and printing quality and significantly improve, meet the need of market.Below in conjunction with embodiment to the detailed description of the invention.
The specific embodiment
Below among each embodiment the making amount of carpet be 400m
2
Embodiment 1
Present embodiment provides the preparation method of a kind of woven high hair, low hair drugget, it is characterized in that comprising the steps: (1) routing, with wire bonder 10 acrylic yarn is broken into a yarn; (2) weave cotton cloth, use the PP nonwoven fabric to make base fabric, with above-mentioned axle yarn on loom, be made into a mao high 6mm, Gram Mass is 400g/m
2Open suede raw white blanket grey cloth; (3) stamp adopts cationic yellow X-5GL, cationic red GRL, and the bright blue X-GB of cationic blue x-grrl and CATION is a raw material, uses screen decorating machine at the front of blanket grey cloth impressing pattern; (4) permeate, the blanket grey cloth of printed pattern is placed on the cutting machine that working face is 1900mmx800mm pushes infiltration, pressure is 0.3MPa, and extrusion time is 10 seconds, makes mill base penetrate into the fine hair root downwards; (5) fixation is inserted above-mentioned blanket grey cloth through infiltration in the high pressure steam box, and the time of carrying out is 50 minutes steaming and color fixing under 4.5Kg pressure and 100 ℃ of temperature; (6) washing is 0.3: 100 by the weight ratio of washing agent and water, prepares cleaning fluid in cleaning machine, and heats to 40 ℃, cleans then, with the removal of the loose colour on the blanket grey cloth, uses the Water Extraction Machinery spin-dry again; (7) oven dry is put into baking oven with the blanket grey cloth after the washing, carries out 15 minutes humidity discharging oven dry under 170 ℃ of temperature and ventilated environment; (8) be coated with sticker back of the body cloth, coat butadiene-styrene latex with the set yarn at the blanket grey cloth back side with glue spreader, sticking quality again is the back of the body cloth and the oven dry of cotton, makes the blanket grey cloth typing; (9) the blanket face is handled, and the blanket grey cloth of drying behind the gluing is carried out the smooth processing of blanket face with the flat machine of living; (10) clipping and carving, last, the manufacturability clipping and carving is carried out in typing and the smooth blanket grey cloth of handling well, promptly finish the carpet finished product.
Embodiment 2
Present embodiment provides the preparation method of a kind of woven high hair, low hair drugget, it is characterized in that comprising the steps: (1) routing, with wire bonder 10 acrylic yarn is broken into a yarn; (2) weave cotton cloth, use the PP nonwoven fabric to make base fabric, with above-mentioned tube yarn on loom, be made into a mao high 15mm, Gram Mass is 1500g/m
2Open suede raw white blanket grey cloth; (3) stamp adopts cationic yellow X-5GL, cationic golden yellow X-GL, and Cationic Brilliant Red 5GN, cationic blue x-grrl are raw material, use screen decorating machine at the front of blanket grey cloth impressing pattern; (4) permeate, the blanket grey cloth of printed pattern is placed on the cutting machine that working face is 1900mmx800mm pushes infiltration, pressure is 13MPa, and extrusion time is 12 seconds, makes mill base penetrate into the fine hair root downwards; (5) fixation is inserted above-mentioned blanket grey cloth through infiltration in the high pressure steam box, and the time of carrying out is 70 minutes steaming and color fixing under 4.9Kg pressure and 110 ℃ of temperature; (6) washing is 0.3: 100 by the weight ratio of washing agent and water, prepares cleaning fluid in cleaning machine, and heats to 40 ℃, cleans then, with the removal of the loose colour on the blanket grey cloth, uses the Water Extraction Machinery spin-dry again; (7) oven dry is put into baking oven with the blanket grey cloth after the washing, carries out 17 minutes humidity discharging oven dry under 180 ℃ of temperature and ventilated environment; (8) be coated with sticker back of the body cloth, coat natural emulsion with the set yarn at the blanket grey cloth back side with glue spreader, sticking quality again is the back of the body cloth and the oven dry of cotton, makes the blanket grey cloth typing; (9) the blanket face is handled, and the blanket grey cloth of drying behind the gluing is carried out the smooth processing of blanket face with the flat machine of living; (10) clipping and carving, last, the manufacturability clipping and carving is carried out in typing and the smooth blanket grey cloth of handling well, promptly finish the carpet finished product.
Embodiment 3
Present embodiment provides the preparation method of a kind of woven high hair, low hair drugget, it is characterized in that comprising the steps: (1) routing, with wire bonder 18 acrylic yarn is broken into a yarn; (2) weave cotton cloth, use the PP nonwoven fabric to make base fabric, with above-mentioned axle yarn on loom, be made into a mao high 65mm, Gram Mass is 2000g/m
2Open suede raw white blanket grey cloth; (3) stamp adopts Disperse Black EX-SF, disperse red E-4B, and disperseing golden yellow E-3RL and disperseing bright blue S-BL is raw material, uses screen decorating machine at the front of blanket grey cloth impressing pattern; (4) permeate, the blanket grey cloth of printed pattern is placed on the cutting machine that working face is 1900mmx800mm pushes infiltration, pressure is 28MPa, and extrusion time is 20 seconds, makes mill base penetrate into the fine hair root downwards; (5) fixation is inserted above-mentioned blanket grey cloth through infiltration in the high pressure steam box, and the time of carrying out is 120 minutes steaming and color fixing under 5.8Kg pressure and 140 ℃ of temperature; (6) washing is 0.6: 100 by the weight ratio of washing agent and water, prepares cleaning fluid in cleaning machine, and heats to 50 ℃, cleans then, with the removal of the loose colour on the blanket grey cloth, uses the Water Extraction Machinery spin-dry again; (7) oven dry is put into baking oven with the blanket grey cloth after the washing, carries out 20 minutes humidity discharging oven dry under 190 ℃ of temperature and ventilated environment; (8) be coated with sticker back of the body cloth, coat butadiene-styrene latex with the set yarn at the blanket grey cloth back side with glue spreader, sticking quality again is the back of the body cloth and the oven dry of cotton, makes the blanket grey cloth typing; (9) the blanket face is handled, and the blanket grey cloth of drying behind the gluing is carried out the smooth processing of blanket face with the flat machine of living; (10) clipping and carving, last, the manufacturability clipping and carving is carried out in typing and the smooth blanket grey cloth of handling well, promptly finish the carpet finished product.
Embodiment 4
Present embodiment provides the preparation method of a kind of woven high hair, low hair drugget, it is characterized in that comprising the steps: (1) routing, with wire bonder 10 Polyester Yarns is broken into a yarn; (2) weave cotton cloth, use the PP nonwoven fabric to make base fabric, with above-mentioned axle yarn on loom, be made into a mao high 12mm, Gram Mass is 1200g/m
2Open suede raw white blanket grey cloth; (3) stamp adopts Disperse Black EX-SF, disperse red FB, and disperseing golden yellow E-3RL and disperseing bright blue S-BL is raw material, uses screen decorating machine at the front of blanket grey cloth impressing pattern; (4) permeate, the blanket grey cloth of printed pattern is placed on the cutting machine that working face is 1900mmx800mm pushes infiltration, pressure is 20MPa, and extrusion time is 11 seconds, makes mill base penetrate into the fine hair root downwards; (5) fixation is inserted above-mentioned blanket grey cloth through infiltration in the high pressure steam box, and the time of carrying out is 120 minutes steaming and color fixing under 4.6Kg pressure and 130 ℃ of temperature; (6) washing is 0.6: 100 by the weight ratio of washing agent and water, prepares cleaning fluid in cleaning machine, and heats to 40 ℃, cleans then, with the removal of the loose colour on the blanket grey cloth, uses the Water Extraction Machinery spin-dry again; (7) oven dry is put into baking oven with the blanket grey cloth after the washing, carries out 15 minutes humidity discharging oven dry under 170 ℃ of temperature and ventilated environment; (8) be coated with sticker back of the body cloth, coat 707 latexes with the set yarn at the blanket grey cloth back side with glue spreader, sticking quality again is the back of the body cloth and the oven dry of cotton, makes the blanket grey cloth typing; (9) the blanket face is handled, and the blanket grey cloth of drying behind the gluing is carried out the smooth processing of blanket face with the flat machine of living; (10) clipping and carving, last, the manufacturability clipping and carving is carried out in typing and the smooth blanket grey cloth of handling well, promptly finish the carpet finished product.
Embodiment 5
Present embodiment provides the preparation method of a kind of woven high hair, low hair drugget, it is characterized in that comprising the steps: (1) routing, with wire bonder 18 Polyester Yarns is broken into a yarn; (2) weave cotton cloth, use the PP nonwoven fabric to make base fabric, with above-mentioned tube yarn on loom, be made into a mao high 50mm, Gram Mass is 1800g/m
2Open suede raw white blanket grey cloth; (3) stamp adopts cationic golden yellow X-GL, cationic red GRL, and the bright blue X-GB of CATION purple 3R and CATION is a raw material, uses screen decorating machine at the front of blanket grey cloth impressing pattern; (4) permeate, the blanket grey cloth of printed pattern is placed on the cutting machine that working face is 1900mmx800mm pushes infiltration, pressure is 26MPa, and extrusion time is 15 seconds, makes mill base penetrate into the fine hair root downwards; (5) fixation is inserted above-mentioned blanket grey cloth through infiltration in the high pressure steam box, and the time of carrying out is 120 minutes steaming and color fixing under 5.6Kg pressure and 150 ℃ of temperature; (6) washing is 0.6: 100 by the weight ratio of washing agent and water, prepares cleaning fluid in cleaning machine, and heats to 40 ℃, cleans then, with the removal of the loose colour on the blanket grey cloth, uses the Water Extraction Machinery spin-dry again; (7) oven dry is put into baking oven with the blanket grey cloth after the washing, carries out 18 minutes humidity discharging oven dry under 200 ℃ of temperature and ventilated environment; (8) be coated with sticker back of the body cloth, coat 707 latexes with the set yarn at the blanket grey cloth back side with glue spreader, sticking quality again is the back of the body cloth and the oven dry of cotton, makes the blanket grey cloth typing; (9) the blanket face is handled, and the blanket grey cloth of drying behind the gluing is carried out the smooth processing of blanket face with the flat machine of living; (10) clipping and carving, last, the manufacturability clipping and carving is carried out in typing and the smooth blanket grey cloth of handling well, promptly finish the carpet finished product.
Embodiment 6
Present embodiment provides the preparation method of a kind of woven high hair, low hair drugget, it is characterized in that comprising the steps: (1) routing, with wire bonder terylene red flag yarn is broken into a yarn; (2) weave cotton cloth, use the PP nonwoven fabric to make base fabric, with above-mentioned axle yarn on loom, be made into a mao high 20mm, Gram Mass is 1100g/m
2Open suede raw white blanket grey cloth; (3) stamp adopts cationic yellow X-5GL, and Cationic Brilliant Red 5GN, CATION purple 3R and cationic blue x-grrl are raw material, uses screen decorating machine at the front of blanket grey cloth impressing pattern; (4) permeate, the blanket grey cloth of printed pattern is placed on the cutting machine that working face is 1900mmx800mm pushes infiltration, pressure is 8.9MPa, and extrusion time is 12 seconds, makes mill base penetrate into the fine hair root downwards; (5) fixation is inserted above-mentioned blanket grey cloth through infiltration in the high pressure steam box, and the time of carrying out is 70 minutes steaming and color fixing under 5Kg pressure and 120 ℃ of temperature; (6) washing is 0.4: 100 by the weight ratio of washing agent and water, prepares cleaning fluid in cleaning machine, and heats to 40 ℃, cleans then, with the removal of the loose colour on the blanket grey cloth, uses the Water Extraction Machinery spin-dry again; (7) oven dry is put into baking oven with the blanket grey cloth after the washing, carries out 15 minutes humidity discharging oven dry under 190 ℃ of temperature and ventilated environment; (8) be coated with sticker back of the body cloth, coat natural emulsion with the set yarn at the blanket grey cloth back side with glue spreader, sticking quality again is the back of the body cloth and the oven dry of cotton, makes the blanket grey cloth typing; (9) the blanket face is handled, and the blanket grey cloth of drying behind the gluing is carried out the smooth processing of blanket face with the flat machine of living; (10) clipping and carving, last, the manufacturability clipping and carving is carried out in typing and the smooth blanket grey cloth of handling well, promptly finish the carpet finished product.
Embodiment 7
Present embodiment provides the preparation method of a kind of woven high hair, low hair drugget, it is characterized in that comprising the steps: (1) routing, with wire bonder terylene China knot yarn is broken into a yarn; (2) weave cotton cloth, use the PP nonwoven fabric to make base fabric, with above-mentioned axle yarn on loom, be made into a mao high 30mm, Gram Mass is 1800g/m
2Open suede raw white blanket grey cloth; (3) stamp adopts cationic yellow X-5GL, cationic red GRL, and the bright blue X-GB of cationic blue x-grrl and CATION is a raw material, uses screen decorating machine at the front of blanket grey cloth impressing pattern; (4) permeate, the blanket grey cloth of printed pattern is placed on the cutting machine that working face is 1900mmx800mm pushes infiltration, pressure is 16MPa, and extrusion time is 14 seconds, makes mill base penetrate into the fine hair root downwards; (5) fixation is inserted above-mentioned blanket grey cloth through infiltration in the high pressure steam box, and the time of carrying out is 80 minutes steaming and color fixing under 5.2Kg pressure and 140 ℃ of temperature; (6) washing is 0.5: 100 by the weight ratio of washing agent and water, prepares cleaning fluid in cleaning machine, and heats to 60 ℃, cleans then, with the removal of the loose colour on the blanket grey cloth, uses the Water Extraction Machinery spin-dry again; (7) oven dry is put into baking oven with the blanket grey cloth after the washing, carries out 19 minutes humidity discharging oven dry under 180 ℃ of temperature and ventilated environment; (8) be coated with sticker back of the body cloth, coat butadiene-styrene latex with the set yarn at the blanket grey cloth back side with glue spreader, sticking quality again is the back of the body cloth and the oven dry of cotton, makes the blanket grey cloth typing; (9) the blanket face is handled, and the blanket grey cloth of drying behind the gluing is carried out the smooth processing of blanket face with the flat machine of living; (10) clipping and carving, last, the manufacturability clipping and carving is carried out in typing and the smooth blanket grey cloth of handling well, promptly finish the carpet finished product.
Embodiment 8
Present embodiment provides the preparation method of a kind of woven high hair, low hair drugget, it is characterized in that comprising the steps: (1) routing, with wire bonder terylene China knot yarn is broken into a yarn; (2) weave cotton cloth, use the PP nonwoven fabric to make base fabric, with above-mentioned tube yarn on loom, be made into a mao high 40mm, Gram Mass is 2000g/m
2Open suede raw white blanket grey cloth; (3) stamp adopts disperse red FB, disperses golden yellow E-3RL, disperse light yellow E-3G, and reaching disperse brilliant blue E-4R is raw material, uses screen decorating machine at the front of blanket grey cloth impressing pattern; (4) permeate, the blanket grey cloth of printed pattern is placed on the cutting machine that working face is 1900mmx800mm pushes infiltration, pressure is 21.5MPa, and extrusion time is 16 seconds, makes mill base penetrate into the fine hair root downwards; (5) fixation is inserted above-mentioned blanket grey cloth through infiltration in the high pressure steam box, and the time of carrying out is 90 minutes steaming and color fixing under 5.3Kg pressure and 150 ℃ of temperature; (6) washing is 0.5: 100 by the weight ratio of washing agent and water, prepares cleaning fluid in cleaning machine, and heats to 60 ℃, cleans then, with the removal of the loose colour on the blanket grey cloth, uses the Water Extraction Machinery spin-dry again; (7) oven dry is put into baking oven with the blanket grey cloth after the washing, carries out 19 minutes humidity discharging oven dry under 190 ℃ of temperature and ventilated environment; (8) be coated with sticker back of the body cloth, coat natural emulsion with the set yarn at the blanket grey cloth back side with glue spreader, sticking quality again is the back of the body cloth and the oven dry of cotton, makes the blanket grey cloth typing; (9) the blanket face is handled, and the blanket grey cloth of drying behind the gluing is carried out the smooth processing of blanket face with the flat machine of living; (10) clipping and carving, last, the manufacturability clipping and carving is carried out in typing and the smooth blanket grey cloth of handling well, promptly finish the carpet finished product.
Embodiment 9
Present embodiment provides the preparation method of a kind of woven high hair, low hair drugget, it is characterized in that comprising the steps: (1) routing, with wire bonder terylene lantern yarn is broken into a yarn; (2) weave cotton cloth, use the PP nonwoven fabric to make base fabric, with above-mentioned tube yarn on loom, be made into a mao high 55mm, Gram Mass is 2800g/m
2Open suede raw white blanket grey cloth; (3) stamp adopts Disperse Black EX-SF, disperses golden yellow E-3RL, disperse light yellow E-3G and to disperse bright blue S-BL be raw material, with screen decorating machine at the front of blanket grey cloth impressing pattern; (4) permeate, the blanket grey cloth of printed pattern is placed on the cutting machine that working face is 1900mmx800mm pushes infiltration, pressure is 27MPa, and extrusion time is 18 seconds, makes mill base penetrate into the fine hair root downwards; (5) fixation is inserted above-mentioned blanket grey cloth through infiltration in the high pressure steam box, and the time of carrying out is 100 minutes steaming and color fixing under 5.8Kg pressure and 150 ℃ of temperature; (6) washing is 0.5: 100 by the weight ratio of washing agent and water, prepares cleaning fluid in cleaning machine, and heats to 60 ℃, cleans then, with the removal of the loose colour on the blanket grey cloth, uses the Water Extraction Machinery spin-dry again; (7) oven dry is put into baking oven with the blanket grey cloth after the washing, carries out 19 minutes humidity discharging oven dry under 200 ℃ of temperature and ventilated environment; (8) be coated with sticker back of the body cloth, coat butadiene-styrene latex with the set yarn at the blanket grey cloth back side with glue spreader, sticking quality again is the back of the body cloth and the oven dry of cotton, makes the blanket grey cloth typing; (9) the blanket face is handled, and the blanket grey cloth of drying behind the gluing is carried out the smooth processing of blanket face with the flat machine of living; (10) clipping and carving, last, the manufacturability clipping and carving is carried out in typing and the smooth blanket grey cloth of handling well, promptly finish the carpet finished product.
Embodiment 10
Present embodiment provides the preparation method of a kind of woven high hair, low hair drugget, it is characterized in that comprising the steps: (1) routing, with wire bonder 300D-3600D terylene Fil-Lumiere is broken into a yarn; (2) weave cotton cloth, use the PP nonwoven fabric to make base fabric, with above-mentioned axle yarn on loom, be made into a mao high 70mm, Gram Mass is 3500g/m
2Open suede raw white blanket grey cloth; (3) stamp adopts cationic yellow X-5GL, cationic golden yellow X-GL, and cationic red GRL and CATION purple 3R are raw material, use screen decorating machine at the front of blanket grey cloth impressing pattern; (4) permeate, the blanket grey cloth of printed pattern is placed on the cutting machine that working face is 1900mmx800mm pushes infiltration, pressure is 28MPa, and extrusion time is 20 seconds, makes mill base penetrate into the fine hair root downwards; (5) fixation is inserted above-mentioned blanket grey cloth through infiltration in the high pressure steam box, and the time of carrying out is 150 minutes steaming and color fixing under 6Kg pressure and 150 ℃ of temperature; (6) washing is 0.6: 100 by the weight ratio of washing agent and water, prepares cleaning fluid in cleaning machine, and heats to 50 ℃, cleans then, with the removal of the loose colour on the blanket grey cloth, uses the Water Extraction Machinery spin-dry again; (7) oven dry is put into baking oven with the blanket grey cloth after the washing, carries out 20 minutes humidity discharging oven dry under 210 ℃ of temperature and ventilated environment; (8) be coated with sticker back of the body cloth, coat natural emulsion with the set yarn at the blanket grey cloth back side with glue spreader, sticking quality again is the back of the body cloth and the oven dry of cotton, makes the blanket grey cloth typing; (9) the blanket face is handled, and the blanket grey cloth of drying behind the gluing is carried out the smooth processing of blanket face with the flat machine of living; (10) clipping and carving, last, the manufacturability clipping and carving is carried out in typing and the smooth blanket grey cloth of handling well, promptly finish the carpet finished product.
In above each embodiment, described washing agent adopts commercially available carpet washing agent, described butadiene-styrene latex, 707 latexes or natural emulsion are the commercially available prod, it is the XCARP-400 type cutting machine of 1900mmx800mm that described cutting machine has adopted working face, the present invention is in the infiltration operation, adopt cutting machine to replace the osmotic engine that tradition is used in the carpet industry, the working face up and down that utilizes cutting machine pressurizes vertically downward to the blanket grey cloth of printed pattern, the extruding infiltration, make mill base penetrate into the fine hair root fully downwards, realize the good penetration coloring effect.Described high pressure steam box is a ZY-2600 type high pressure steam box, during use, adjusts decatize pressure by Pressure gauge; Flat machine alive and glue spreader also are commercially available equipment.
Through the drugget among above-mentioned all embodiment is detected, the carpet that makes reaches the fine hair integral colouring, has concordant, the clear patterns of blanket face, color is beautiful, the characteristics of firm coloration, with existing low hair drugget ratio, the clear patterns degree improves the quality and improves; And make colory high hair drugget, knit high hair carpet daily output 400m with existing with multicolored yarn
2-600m
2Compare, high hair drugget output can be brought up to output 2500m in Dagri more than 6 times
2-4000m
2, reduce cost of manufacture and printing quality and significantly improve, meet the need of market.
Claims (6)
1. the preparation method of a woven high hair, low hair drugget is characterized in that comprising the steps:
(1) routing, the man-made fibre yarn, 300D-3600D terylene Fil-Lumiere or the terylene moulding yarn that 10-18 are propped up with wire bonder break into a yarn or tube yarn;
(2) weave cotton cloth, use the PP nonwoven fabric to make base fabric, with a described axle yarn or a tube yarn on loom, be made into a mao high 6mm-70mm, Gram Mass is 400g/m
2-3500g/m
2Open suede raw white blanket grey cloth;
(3) stamp, adopting cation dyes or DISPERSE DYES is raw material, prints various pattern with screen decorating machine in the front of blanket grey cloth;
(4) permeate, the blanket grey cloth of printed pattern is placed on pushes infiltration on the cutting machine, pressure is 0.3MPa-28MPa, and extrusion time is 10-20 second, makes mill base penetrate into the fine hair root downwards;
(5) fixation will be inserted in the high pressure steam box through the blanket grey cloth of infiltration, and the time of carrying out is 50 minutes-150 minutes steaming and color fixing under 4.5Kg-6Kg pressure and 100 ℃ of-150 ℃ of temperature;
(6) washing is 0.3-0.6 by the weight ratio of washing agent and water: 100, and in cleaning machine, prepare cleaning fluid, and heat to 40 ℃-60 ℃ with washing agent and water, clean then, with the removal of the loose colour on the blanket grey cloth, use the Water Extraction Machinery spin-dry again;
(7) oven dry is put into baking oven with the blanket grey cloth after the washing, carries out 15 minutes-20 minutes humidity discharging oven dry under 170 ℃ of-210 ℃ of temperature and ventilated environment;
(8) be coated with sticker back of the body cloth, with glue spreader gluing set yarn, stick back of the body cloth and oven dry again, make the blanket grey cloth typing at the blanket grey cloth back side;
(9) the blanket face is handled, and the blanket grey cloth of drying behind the gluing is carried out the smooth processing of blanket face with the flat machine of living;
(10) clipping and carving carries out the manufacturability clipping and carving with typing and the smooth blanket grey cloth of handling well, promptly finishes the carpet finished product.
2. the preparation method of a kind of woven high hair according to claim 1, low hair drugget is characterized in that described man-made fibre yarn is acrylic yarn and Polyester Yarns, and described terylene moulding yarn is a terylene lantern yarn, terylene China knot yarn and terylene red flag yarn.
3. the preparation method of a kind of woven high hair according to claim 1, low hair drugget, it is characterized in that described cation dyes are cationic yellow X-5GL, cationic golden yellow X-GL, cationic red GRL, Cationic Brilliant Red 5GN, CATION purple 3R, the bright blue X-GB of cationic blue x-grrl and CATION.
4. the preparation method of a kind of woven high hair according to claim 1, low hair drugget, it is characterized in that described DISPERSE DYES is a Disperse Black EX-SF, disperse red E-4B, FB disperse golden yellow E-3RL, disperse light yellow E-3G, disperse brilliant blue E-4R and disperse bright blue S-BL.
5. the preparation method of a kind of woven high hair according to claim 1, low hair drugget is characterized in that described back of the body cloth is cotton.
6. the preparation method of a kind of woven high hair according to claim 1, low hair drugget is characterized in that described glue is butadiene-styrene latex, 707 latexes or natural emulsion.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201010100883A CN101768820A (en) | 2010-01-26 | 2010-01-26 | Manufacturing method of woven high and low wool printed carpets |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201010100883A CN101768820A (en) | 2010-01-26 | 2010-01-26 | Manufacturing method of woven high and low wool printed carpets |
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| CN101768820A true CN101768820A (en) | 2010-07-07 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201010100883A Pending CN101768820A (en) | 2010-01-26 | 2010-01-26 | Manufacturing method of woven high and low wool printed carpets |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN103273783A (en) * | 2013-05-31 | 2013-09-04 | 赵振利 | Inlaid craft carpet and manufacturing process |
| CN103358794A (en) * | 2012-03-31 | 2013-10-23 | 常熟市启弘纺织实业有限公司 | Three-dimensional jump-color printing process |
| CN103669027A (en) * | 2013-12-17 | 2014-03-26 | 江苏波波熊纺织品有限公司 | Printing method of prolivon blended fabric |
| CN104233859A (en) * | 2014-09-30 | 2014-12-24 | 宿迁市神龙家纺有限公司 | Printing process of blanket |
| CN106626850A (en) * | 2016-12-30 | 2017-05-10 | 刘静 | Inkjet printing method ensuring dye penetration effect of heavy fabric |
| CN108219534A (en) * | 2017-12-29 | 2018-06-29 | 东营安诺其纺织材料有限公司 | A kind of bright blue disperse dye composition |
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2010
- 2010-01-26 CN CN201010100883A patent/CN101768820A/en active Pending
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103358794A (en) * | 2012-03-31 | 2013-10-23 | 常熟市启弘纺织实业有限公司 | Three-dimensional jump-color printing process |
| CN103273783A (en) * | 2013-05-31 | 2013-09-04 | 赵振利 | Inlaid craft carpet and manufacturing process |
| CN103669027A (en) * | 2013-12-17 | 2014-03-26 | 江苏波波熊纺织品有限公司 | Printing method of prolivon blended fabric |
| CN103669027B (en) * | 2013-12-17 | 2015-12-09 | 江苏波波熊纺织品有限公司 | A kind of printing method of preserving Lay suede BLENDED FABRIC |
| CN104233859A (en) * | 2014-09-30 | 2014-12-24 | 宿迁市神龙家纺有限公司 | Printing process of blanket |
| CN106626850A (en) * | 2016-12-30 | 2017-05-10 | 刘静 | Inkjet printing method ensuring dye penetration effect of heavy fabric |
| CN108219534A (en) * | 2017-12-29 | 2018-06-29 | 东营安诺其纺织材料有限公司 | A kind of bright blue disperse dye composition |
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Application publication date: 20100707 |