CN101758971A - Flat-panel display module group packing device and packing pallet thereof - Google Patents
Flat-panel display module group packing device and packing pallet thereof Download PDFInfo
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- CN101758971A CN101758971A CN200810240995A CN200810240995A CN101758971A CN 101758971 A CN101758971 A CN 101758971A CN 200810240995 A CN200810240995 A CN 200810240995A CN 200810240995 A CN200810240995 A CN 200810240995A CN 101758971 A CN101758971 A CN 101758971A
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Abstract
The invention discloses a flat-panel display module group packing device which comprises a plurality of piled packing pallets, each of which is used for at least one flat-panel display module group to be put in; a transferring pallet used for the piled packing pallets to be put on; and a packing case covering on the piled packing pallets. The invention also discloses a packing pallet for the flat-panel display module group; a plurality of cushion pads for supporting and positioning at least one flat-panel display module group and a plurality of support poles supporting another upper packing pallet are arranged on the face of the packing pallet body; a positioning structure for positioning another lower packing pallet is arranged on the back surface of the packing pallet body. In the packing device of the invention, the packing pallets are piled together, and simple product packing is achieved on the premise that packing strength is guaranteed. The packing pallet of the invention is composed of the body and the cushion pads, thereby expensive material is reduced for use and packing cost is lowered.
Description
Technical field
The present invention relates to field of flat panel displays, in particular to a kind of FPD module packing device and packaging pallet thereof.
Background technology
Plasma shows that module is to utilize plasma to send ultraviolet light under certain voltage, shine the display device that fluorescent material sends visible light again, this demonstration module contrast ratio height, response time is short, show that dynamic image is effective, also thought the first-selected display device of giant-screen domestic TV by the professional person.
Plasma shows that module mainly is made of glass substrate, heat shield panel assembly, circuit unit.Therefore in packaging process; protection to devices such as glass screen, circuit units is very important; this just requires to pack module can provide a smooth bearing surface that sufficient intensity is arranged; and packing container does not produce big distortion after being subjected to the pressure of module; require the structure of packing module not interfere in addition, to avoid that wiring board is caused damage with FPC.
The manner of packing of flat panel TV mainly contains three kinds at present:
The one, realize keeping flat of module packed with EPP material packaging pallet.For example Chinese invention patent application (application number: 200610136317.3) disclose a kind of assembly of packing module and having this packing module, adopted modes such as combination such as EPP and EPE to form a kind of packaging pallet structure, module is realized packing.Because the intensity of plastic foams such as EPP itself is limited, just require when making, to guarantee tray frame certain height and thickness that therefore the material of the EPP that uses itself is many.Cause a large amount of uses of packing (EPP etc.) to costliness.200610136400.0), the disclosed packing module of Chinese invention patent application and comprise the package component (application number 200610142219.0) of this packing module the Chinese invention patent application is disclosed to be used for the package component of display module (application number:, its disclosed content and above-mentioned situation is similar.This packaging scheme is good to the packing protection effect of product, but the cost of packing is very high, and the supporting factory of EPP neither have in each area simultaneously.
The 2nd, make a big plastics over cap, be installed in earlier on the module, again module is put on the EPP foam spacer.For example Chinese invention patent application (application number 200610023833.5) discloses a kind of packing of plate screen module; it has used a big over cap to be installed in the back side of module; module is realized protection, adopt again to stand up and mix the damping foam to realize packing to module.The operating time of packing when the enforcement of this packaging scheme need increase the module production work (installation over cap); and the user is to the removal time (unloading protecting lid) of module; simultaneously, this packaging scheme over cap is very big to the use amount of plastic material, has also caused the increase of packing cost.And, owing in the module of packing into, have only the foam support piece of bottom that module is fixed, and the center of gravity of module has certain skew, therefore, the foam support piece of bottom damages than being easier to, and in packing, module is toppled over the hidden danger of damage in addition simultaneously.Other two patent applications, the i.e. packing device of flat display module (application number: 200610023880.X), Flatboard display panel assembly packing device (application number 200610023974.7) disclosed content and above-mentioned situation be similar.This manner of packing can save the consumption of EPP foam, but has increased the consumption of plastics over caps, and same cost is also higher.
Three are to use two plastics over caps of split, earlier over cap are installed on the module, module are put on the liner of EPP foam again and realize packing.(application number: 200610074917.1) disclosed flat plate display front panel wrapping material and Chinese invention patent are applied for a patent the packing device of (application number 200610023859.X) disclosed flat display module in for example Chinese invention patent application; though on the basis of above-mentioned packaging scheme, done some improvement; whole over cap two have been divided into; reduced the middle quantity of plastics of some over caps; but its principle is similar with such scheme still; there be packing and the bigger problem of knocked down packing work capacity when using too, and the high problem of packing cost.This packaging scheme and above-mentioned second kind of packaging scheme are similar, have just carried out local optimum, and packing cost is still higher.
In addition, also some enterprise has used the EPE paper-plastic package, use cardboard, the paper mold steel is made framework, paste as vibration-absorptive materials such as EPE in inside, again module is packed, this packing are obtained easily, material cost is also relatively low simultaneously, but the intensity of packing protection is very poor, simultaneously, the packing product distortion easily behind the module of packing into exists very big module to damage hidden danger, and EPE paper-plastic package scheme is owing to need manually doing the EPE piece, the paper mold steel, honeycomb block such as pastes at processing, the processing conformability of packing is poor, machining deformation appears easily, and the EPE after pasting, parts such as cardboard in use come off easily, cause the damage to packing.
Summary of the invention
The object of the invention is to provide a kind of FPD module packing device and FPD module packaging pallet thereof of structural development, satisfies the packing requirements of FPD module.
For this reason, on the one hand, the invention provides a kind of packaging pallet of FPD module, the front of the main body of this packaging pallet is provided with support and locatees some cushion rubbers of at least one FPD module and support another some pillar stiffeners at last packaging pallet, and the back side of the main body of packaging pallet is provided with for another location structure in following packaging pallet location.
Wherein, the main body of above-mentioned packaging pallet and back-up block are made by wooden or plastic material.
Wherein, the aforementioned body back side is provided with first batten and second batten and the 3rd batten that extends and the 4th batten that extends along main body one opposite side edge between first batten and second batten, forms the orientation angle of pillar stiffener between adjacent two battens.
Wherein, the main body back side is provided with the corner pieces of positioning supports post.
Wherein, above-mentioned packaging pallet is a plastic pallet, and its main body and pillar stiffener are one-body molded.
Wherein, above-mentioned packaging pallet is a framework, and pillar stiffener is arranged on the frame all around of framework, and the end of this pillar stiffener has positioning boss, and the back side of framework is provided with the detent that matches with positioning boss.
Wherein, the frame of above-mentioned packaging pallet is the housing frame.
Wherein, above-mentioned some cushion rubbers comprise the location cushion rubber that is positioned at around the FPD module at least.
Wherein, above-mentioned some bufferings are paid somebody's debt and expected repayment later and are comprised at least one cushion rubber that is positioned at FPD module central authorities.
On the other hand, the present invention also provides a kind of FPD module packing device, comprises a plurality of packaging pallets that are stacked, and is placed with at least one FPD module in each packaging pallet; Transferring pallet, placed thereon for a plurality of packaging pallets that are stacked; And packing chest, cover on a plurality of packaging pallets that are stacked, wherein, packaging pallet is the packaging pallet of FPD module described above.
Wherein, can be provided with dull and stereotyped on the last layer packaging pallet of a plurality of packaging pallets that are stacked as required to increase packaging intensity.
According to packing device of the present invention, packaging pallet is stacked, and under the prerequisite that guarantees packaging intensity, realizes the shrink-wrap to product.Packaging pallet of the present invention is made of main body and cushion rubber, can reduce for example use of EPP material of expensive material, and then reduce packing cost.
Except purpose described above, feature and advantage, the present invention also has other purpose, feature and advantage.Below with reference to figure, other purpose, feature and effect of the present invention is described in further detail.
Description of drawings
Accompanying drawing described herein is used to provide further understanding of the present invention, constitutes the application's a part.Among the figure,
Fig. 1 shows according to FPD module packing device overall schematic of the present invention;
Fig. 2 shows the decomposing schematic representation of the described packing device of Fig. 1;
Fig. 3 shows the packaging pallet that is stacked of packing device shown in Figure 2;
Fig. 4 shows the FPD module and puts into scheme drawing according to the FPD module packaging pallet of first embodiment of the invention;
Fig. 5 shows the structural representation according to the packaging pallet of first embodiment of the invention;
Fig. 6 shows the structure of the described packaging pallet of Fig. 5;
Fig. 7 shows the FPD module and puts into scheme drawing according to the FPD module packaging pallet of second embodiment of the invention;
Fig. 8 shows the structure of packaging pallet shown in Figure 7;
Fig. 9 shows the scheme drawing that the FPD module is put into the FPD module packaging pallet of a third embodiment in accordance with the invention;
Figure 10 shows the plan structure according to the FPD module packaging pallet of third embodiment of the invention;
Figure 11 shows the structure of packaging pallet shown in Figure 10;
Figure 12 shows the partial schematic diagram of the pillar stiffener of packaging pallet shown in Figure 10; And
Figure 13 shows pile packaging pallet shown in Figure 10 together.
The specific embodiment
Describe the present invention in detail below with reference to the accompanying drawings and in conjunction with each embodiment.
As shown in Figure 1 to Figure 3, FPD module packing device of the present invention comprises: a plurality of packaging pallets 100 that are stacked, the outer container pallet 500 that covers in the outer carton 400 of packaging pallet, supplies the packaging pallet module to place.In addition, if in transportation and storage process, need containerised module is carried out pile, can place a material 300 at the last layer of every case module as plank, the intensity on chest top is obviously increased, after finishing, cover upper paper box 400, pad top tray 500 has just been finished the packing of one case module (being the FPD module) below.
As shown in Figure 3, the packaging pallet 100 of a plurality of FPD modules is stacked in together, pillar stiffener 112,120 is installed on four angles of packaging pallet 100 of FPD module, play the effect of bearing FPD module weight, centre at the packaging pallet 100 of FPD module can also be provided with back-up block 113, auxiliary supporting role in the time of can playing FPD module pile.Simultaneously, packaging pallet 100 back sides of FPD module also are provided with the location structure (not shown) for the pillar stiffener of in its lower section another packaging pallet herein, thereby make correct position behind the module pile, can not occur misplacing and crooked phenomenon.
Fig. 4 to Fig. 6 shows first embodiment of the packaging pallet according to the present invention, describes first embodiment of the invention below in conjunction with Fig. 4 to Fig. 6.
The packaging pallet 100 of the FPD module of first embodiment of the invention mainly comprises: wooden substrate 110, a plurality of cushion rubbers 115 and a plurality of back-up block 112 made by padded coamings such as EPE, EPP, EPS.
Fig. 7 and Fig. 8 show second embodiment of the packaging pallet according to the present invention.Below in conjunction with Fig. 7 and Fig. 8 second embodiment of the invention is described.
The FPD module packaging pallet 130 of second embodiment of the invention has wood materials substrate 131, cushion rubber 133 and pillar stiffener 134, the packaging pallet 100 of the FPD module of said structure and first embodiment of the invention is basic identical, difference is: substrate 131 can directly use other materials such as some thicker woodwork plates, MDF directly to make, so just can save batten 111 and 114, make more simple and firm that the structure of pallet becomes.In order to realize location to pillar stiffener 134, be provided with horn shape locating piece 135 at substrate 131 back sides, so that back-up block 134 is stuck in wherein, the in-plane location when realizing the pallet stacking.
Fig. 9 to Figure 12 shows the 3rd embodiment according to packaging pallet of the present invention, below index map 9 to Figure 12 the 3rd embodiment is described.
The FPD module packaging pallet 121 of third embodiment of the invention is a plastic pallet, be preferably framed structure, the centre is vacated, reduced the use of packing, the frame of plastic pallet 121 can be a housing structure, its internal production some reinforced ribs, to realize realizing enough packaging intensities with material still less, the framework of pallet itself also becomes the framework that supports module weight, in short transverse,, can make the part position projection of pallet in order to realize on short transverse, having between module and the module requirement of certain distance, form pillar stiffener, support module weight, pillar stiffener top also has a small boss 1201, when carrying out pile, this small boss can be inserted in the corresponding detent at top pallet 121 back sides, thereby the dislocation of pallet takes place when having prevented pile.Pallet 121 directly makes ordinary construction plastic production pallet, and cushion rubbers such as 122,123 above cooperating can be realized the packing firm, cheap to module equally.
By above description as can be seen, FPD module 200 is packed into behind the pallet 100, about, in-plane, to realize support and spacing by buffer pad 115, pillar stiffener 112,113 is evenly distributed on the pallet, make pallet behind withstand packaging thing gravity, be not easy to deform, realized reliable packing the FPD module.The pallet gravity of pile all acts on the pillar stiffener simultaneously, makes pallet can not produce new distortion because of the pile article, and the flat panel TV module is stable in links such as storage, transportations, safe requirement thereby reach.
Because above-mentioned module has adopted and kept flat packaging structure, its main structure division is a pallet of placing each module, and this pallet is divided into two parts, the one, and the load-bearing main body member, another is a buffer component.The load-bearing main body member has very strong effect such as counter-bending, anti-twist, can satisfy the ability of bearing very big pressure in pile, and simultaneously, the load-bearing main body member can instant packedly be operated, during pile contraposition convenient, and can prevent that pile is crooked.Buffer component plays the effect to the module damping; utilize materials cheapness, that high compression ratio is arranged such as EPE; can play good cushioning effect to module; simultaneously; because the compressive deformation of vibration-absorptive material self; can well balance out the flat inadequately problem of bearing surface that the unfairness of making because of tray main body itself causes, therefore this scheme has reduced the requirement to the tray main body degree of plainness for structural memer, makes packing and the protection of the easier realization of this packaging structure to module.
The present invention program's compact conformation helps at the more FPD module of less space inner packing.
Because packaging pallet is simple in structure, density of material is less, makes that whole package weight is lighter.Support holder structure is simple, and can change mutually, and maintenance easily.
The packing itself that the present invention uses more cheaply can reduce the module packing cost.Interior packing material in this organization plan can use as woodwork plate, MDF, laminate, plastic or other material and make.Particularly material such as plank itself can guarantee certain planeness, and structural strength is fine simultaneously, and material is cheap.Can effectively reduce the package cost, the intensity that can provide packing to need again.
The present invention can carry out the corresponding structure adjustment according to the different structure of FPD module; such as; the FPC of general FPD module dual-side leaks outside; can not bear external force by the direct contact packaging element; therefore the padded coaming position of packaging element relevant position can be adjusted; the bump rubber of both sides only contacts the location to the glass edge of FPD module all the time, thereby has protected the FPC of module both sides.In order to increase the stability that module is supported, can bump rubber be set at the midway location that supports pallet.
The FPD module can formerly be packed; after for example packing with packaging bags or with electrostatic prevention film; re-use technical scheme of the present invention; simultaneously; compare with other packaging schemes; because the present invention does not need module is carried out the installation of over cap, make the packing production operation cost of FPD module originating firm reduce, the operating cost of use client when the operation module of module reduced.
Be the preferred embodiments of the present invention only below, be not limited to the present invention, for a person skilled in the art, the present invention can have various changes and variation.Within the spirit and principles in the present invention all, any modification of being done, be equal to replacement, improvement etc., all should be included within protection scope of the present invention.
Claims (11)
1. the packaging pallet of a FPD module is characterized in that,
The front of the main body of described packaging pallet is provided with and is used to support and locatees some cushion rubbers of at least one FPD module and be used to support another some pillar stiffeners at last packaging pallet,
The back side of the main body of described packaging pallet is provided with for another location structure in following packaging pallet location.
2. the packaging pallet of FPD module according to claim 1 is characterized in that,
The main body of described packaging pallet and back-up block are made by wooden or plastic material.
3. the packaging pallet of FPD module according to claim 2 is characterized in that,
The described main body back side is provided with first batten and second batten and the 3rd batten that extends and the 4th batten that extends along described main body one opposite side edge between described first batten and second batten, form the orientation angle of pillar stiffener between described adjacent two battens.
4. the packaging pallet of FPD module according to claim 2 is characterized in that, the described main body back side is provided with the corner pieces of positioning supports post.
5. the packaging pallet of FPD module according to claim 1 is characterized in that, described packaging pallet is a plastic pallet, and described main body and described pillar stiffener are one-body molded.
6. the packaging pallet of FPD module according to claim 5, it is characterized in that, described packaging pallet is a framework, described pillar stiffener is arranged on the frame all around of framework, the end of described pillar stiffener has positioning boss, and the back side of described framework is provided with the detent that matches with described positioning boss.
7. the packaging pallet of FPD module according to claim 6 is characterized in that, the frame of described packaging pallet is the housing frame.
8. according to the packaging pallet of each described FPD module in the claim 1 to 7, it is characterized in that described some cushion rubbers comprise the location cushion rubber that is positioned at around the FPD module at least.
9. the packaging pallet of FPD module according to claim 8 is characterized in that, described some bufferings are paid somebody's debt and expected repayment later and comprised at least one cushion rubber that is positioned at FPD module central authorities.
10. a FPD module packing device is characterized in that, comprising:
At least one is according to each described packaging pallet in the claim 1 to 9;
The outer container pallet, placed thereon at least one the described packaging pallet that is stacked; And
Packing chest is used to cover at least one the described packaging pallet that is stacked.
11. FPD module packing device according to claim 10 is characterized in that, also comprises:
Flat board is used to be arranged at least one the described packaging pallet that is stacked.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN200810240995A CN101758971A (en) | 2008-12-24 | 2008-12-24 | Flat-panel display module group packing device and packing pallet thereof |
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| Application Number | Priority Date | Filing Date | Title |
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| CN200810240995A CN101758971A (en) | 2008-12-24 | 2008-12-24 | Flat-panel display module group packing device and packing pallet thereof |
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| CN200810240995A Pending CN101758971A (en) | 2008-12-24 | 2008-12-24 | Flat-panel display module group packing device and packing pallet thereof |
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Cited By (10)
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| CN102745422A (en) * | 2012-07-16 | 2012-10-24 | 四川虹欧显示器件有限公司 | Packaging structure of plasma module and method thereof |
| US20130100359A1 (en) * | 2011-10-25 | 2013-04-25 | Funai Electric Co., Ltd. | Display device packaging structure, television set, and display device assembly method |
| CN103930352A (en) * | 2011-11-18 | 2014-07-16 | 霍夫曼-拉罗奇有限公司 | Transport packaging for packaging hazardous materials |
| CN104144570A (en) * | 2013-05-07 | 2014-11-12 | 景硕科技股份有限公司 | Plate carrier for improving heat convection effect of oven |
| CN105702778A (en) * | 2014-11-26 | 2016-06-22 | 中电电气(上海)太阳能科技有限公司 | Anti-cracking pallet for solar cell module automatic assembly line |
| CN109941927A (en) * | 2019-04-01 | 2019-06-28 | 广州鸿志汽车配件有限公司 | A kind of stamping parts of automobile transport device |
| CN110342083A (en) * | 2019-08-05 | 2019-10-18 | 佛山市高明雅奇钢化玻璃有限公司 | A kind of transport device of special-shaped glass |
| CN111453198A (en) * | 2020-04-02 | 2020-07-28 | 惠州市华星光电技术有限公司 | Gasket and packing box for display panel |
| CN111987026A (en) * | 2020-08-27 | 2020-11-24 | 智瑞半导体有限公司 | Tray capable of being stacked and tracked by process in IGBT production |
| CN113788226A (en) * | 2021-10-13 | 2021-12-14 | 京东方科技集团股份有限公司 | Packaging structure, transport piece and pallet |
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2008
- 2008-12-24 CN CN200810240995A patent/CN101758971A/en active Pending
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| Publication number | Priority date | Publication date | Assignee | Title |
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| US20130100359A1 (en) * | 2011-10-25 | 2013-04-25 | Funai Electric Co., Ltd. | Display device packaging structure, television set, and display device assembly method |
| US9957084B2 (en) | 2011-11-18 | 2018-05-01 | Roche Diagnostics Operations, Inc. | Transport packaging for packaging hazardous materials |
| CN103930352A (en) * | 2011-11-18 | 2014-07-16 | 霍夫曼-拉罗奇有限公司 | Transport packaging for packaging hazardous materials |
| US11434047B2 (en) | 2011-11-18 | 2022-09-06 | Roche Diagnostics Operations, Inc. | Method for packaging articles for transportation |
| CN102745422B (en) * | 2012-07-16 | 2014-09-10 | 四川虹欧显示器件有限公司 | Packaging structure of plasma module and method thereof |
| CN102745422A (en) * | 2012-07-16 | 2012-10-24 | 四川虹欧显示器件有限公司 | Packaging structure of plasma module and method thereof |
| CN104144570A (en) * | 2013-05-07 | 2014-11-12 | 景硕科技股份有限公司 | Plate carrier for improving heat convection effect of oven |
| CN105702778A (en) * | 2014-11-26 | 2016-06-22 | 中电电气(上海)太阳能科技有限公司 | Anti-cracking pallet for solar cell module automatic assembly line |
| CN109941927A (en) * | 2019-04-01 | 2019-06-28 | 广州鸿志汽车配件有限公司 | A kind of stamping parts of automobile transport device |
| CN110342083A (en) * | 2019-08-05 | 2019-10-18 | 佛山市高明雅奇钢化玻璃有限公司 | A kind of transport device of special-shaped glass |
| CN111453198A (en) * | 2020-04-02 | 2020-07-28 | 惠州市华星光电技术有限公司 | Gasket and packing box for display panel |
| CN111453198B (en) * | 2020-04-02 | 2021-10-08 | 惠州市华星光电技术有限公司 | Gasket and packing box for display panel |
| CN111987026A (en) * | 2020-08-27 | 2020-11-24 | 智瑞半导体有限公司 | Tray capable of being stacked and tracked by process in IGBT production |
| CN113788226A (en) * | 2021-10-13 | 2021-12-14 | 京东方科技集团股份有限公司 | Packaging structure, transport piece and pallet |
| CN113788226B (en) * | 2021-10-13 | 2023-11-24 | 京东方科技集团股份有限公司 | Packaging structure, transport member and tray |
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Application publication date: 20100630 |