CN102745422B - Packaging structure of plasma module and method thereof - Google Patents
Packaging structure of plasma module and method thereof Download PDFInfo
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- CN102745422B CN102745422B CN201210244879.5A CN201210244879A CN102745422B CN 102745422 B CN102745422 B CN 102745422B CN 201210244879 A CN201210244879 A CN 201210244879A CN 102745422 B CN102745422 B CN 102745422B
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- liner
- wood composite
- composite pallet
- plasma module
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Abstract
The invention discloses and aims at providing a packaging structure of a plasma module and a method of the packaging structure with low production cost and excellent buffer effect, relating to the plasma module packaging technology. The technical points are as follows: the packaging structure comprises an upper liner, a middle liner and a lower liner, wherein the middle liner comprises a plurality of units; each unit is provided with pores for holding the plasma module at the middle part; the units of the middle liner are stacked from top to bottom; the lower liner is arranged at the bottom of the middle liner; the upper liner is arranged at the top part of the middle liner; and the lower liner, the units of the middle liner and the upper liner are fixed together through connecting members from top to bottom.
Description
Technical field
The present invention relates to plasma module packing technique, especially a kind of packaging structure of plasma module and method.
Background technology
Plasma module is very easily broken glasswork, and the position that can contact on plasma module when carrying is little, does not slightly notice that screen just easily occurs to be split, and therefore needs article on plasma module to protect in handling process.
Existing plasma module packing structure mainly contains two kinds of paper liner and EPO material liners.Paper liner issue mainly contains: 1. 3. weight is too heavy for the poor 2. cost of cushion characteristic height, use inconvenience 4. leak tightness is poor, easily enter dust 5. conformability poor 6. turnover use easy damage 7. product be afraid of make moist and drench with rain.EPO packaging cushion subject matter has: 1. production efficiency is low, often production capacity deficiency, cause off-production 2. the very high 3. module of cost pile be easily offset.The problem existing in order to solve current packaging, need to design a kind of novel packaging structure, and the buffering effect that should meet, reduces packing cost again, enhances productivity.
Summary of the invention
The object of this invention is to provide kind of buffering effect good, packaging structure and the method for the plasma module of low production cost.
The packaging structure of plasma module of the present invention is such liner, middle liner and lower liner of comprising; Described middle liner comprises some unit, and middle part, each unit has the hole for laying plasma module; In each, pad units stacks from top to bottom; Lower liner is arranged in liner bottom, and upper liner is arranged in liner top, between lower liner, middle liner unit, upper liner, is fixed together from bottom to top by link.
Preferably, also comprise buffering spacer, described buffering spacer is positioned at the bottom of lower liner; Buffering spacer comprises a fluting board shell, on fluting board inner surface of outer cover, is bonded with padded coaming, on the padded coaming of fluting board shell inner bottom surface, is also bonded with paper plane, and paper plane is hollow.
Preferably, on the padded coaming of fluting board shell inner bottom surface, be also bonded with 4 paper strip flat boards, and 4 paper plane correspondences are bonded on 4 limits of fluting board shell inner bottom surface.Being designed with like this helps reduce paper plane area, reduces production costs.
Preferably, also comprise rectangle wood composite pallet, wood composite pallet is positioned at the bottom of buffering spacer, and wood composite pallet comprises 8 wooden units and 12 battens, wherein 4 drift angles of 4 wooden unit formation rectangle wood composite pallets, other 4 wooden units are the corresponding point midway that is positioned at 4 limits of rectangle wood composite pallet respectively, 4 battens are positioned at the bottom surface of wood composite pallet and are fixedly connected with formation rectangle frame with the bottom surface of all wooden units, other 4 battens are positioned at the end face of wood composite pallet and the end face of all wooden units is fixedly connected with formation rectangle frame, the end face of wood composite pallet and bottom surface are also respectively arranged with 2 battens of square crossing, the end face of wood composite pallet is fixedly connected on the wooden unit of mid point on relative two limits of rectangle frame with 2 battens of bottom surface.The structure of wood composite pallet both can reduce timber and also reduce production costs, and can also increase buffering effect.
Preferably, described lower liner, middle liner and upper liner are EPS liner.
Preferably, the bonding padded coaming of described fluting board inner surface of outer cover is EPE material.
The present invention also provides a kind of plasma module packing method, comprises step:
S1: place wood composite pallet;
S2: place buffering spacer on wood composite pallet;
S3: place lower liner on buffering spacer;
S4: place a middle pad units on lower liner, then a plasma module is placed in the hole at described middle pad units middle part;
S5: pad units place another in described middle pad units in, another plasma module is placed on described in this step in the hole at pad units middle part; Repeating step S5 is until placed the plasma module of specified quantity;
S6: cover liner on middle liner;
S7: at upper liner, middle liner and lower liner surrounding cover upper paper box, insert in the gap between fluting board shell and the upper liner that cushions spacer carton lower end;
S8: use strap that carton is fixed, paper angle protector is placed at the seamed edge place contacting with strap at carton;
Fit system location by groove and locating dowel pin between lower liner, middle liner unit, upper liner is fixing.
Preferably, the buffering spacer using in this method comprises a fluting board shell, on fluting board inner surface of outer cover, be bonded with padded coaming, on the padded coaming of fluting board shell inner bottom surface, be also bonded with 4 paper strip flat boards, and 4 paper plane correspondences are bonded on 4 limits of fluting board shell inner bottom surface.
Preferably, the wood composite pallet using in this method is rectangle, and wood composite pallet comprises 8 wooden units and 12 battens, wherein 4 drift angles of 4 wooden unit formation rectangle wood composite pallets, other 4 wooden units are the corresponding point midway that is positioned at 4 limits of rectangle wood composite pallet respectively, 4 battens are positioned at the bottom surface of wood composite pallet and are fixedly connected with formation rectangle frame with the bottom surface of all wooden units, other 4 battens are positioned at the end face of wood composite pallet and the end face of all wooden units is fixedly connected with formation rectangle frame, the end face of wood composite pallet and bottom surface are also respectively arranged with 2 battens of square crossing branch, the end face of wood composite pallet is fixedly connected on the wooden unit of mid point on relative two limits of rectangle frame with 2 battens of bottom surface.
Preferably, the lower liner using in this method, middle liner and upper liner are EPS liner; And the bonding padded coaming of described fluting board inner surface of outer cover is EPE material.
In sum, owing to having adopted technique scheme, the invention has the beneficial effects as follows:
1. the packaging structure in the present invention has buffer action layer by layer, and productive costs is low;
2. wood composite pallet on the one hand can be promoted buffering effect, and transport is convenient in the gap that the fork of fork truck can insert wood composite pallet on the other hand, enhances productivity;
3. adopt upper, middle and lower liners to be made up of EPS padded coaming, liner is by mould molding, and production efficiency is high, and cost is low, and the hole at middle liner middle part can make complicated shape, can well contact with plasma module;
4. buffering spacer adopts the good EPE material of cushion characteristic, can realize repeatedly buffering and deformation does not occur, and cost is also lower;
5. adopt the intensity of paper angle protector very good, well dispersive stress, has good regulating action to buffering.
Brief description of the drawings
Examples of the present invention will be described by way of reference to the accompanying drawings, wherein:
Fig. 1 is that plasma module inner packing schematic diagram is slow;
Fig. 2 reconstitutes joint mat structure schematic diagram in Fig. 1;
Fig. 3 is plasma module whole structure schematic diagram;
Mark in figure: liner, 5-module, the upper liner of 6-, 7-Packaging Box, 8-paper angle protector, 9-strap, 201-corrugated board, 202-EPE cushioned material layer, 203-paper plane in 1-wood composite pallet, 2-buffering spacer, 3-lower liner, 4-.
Detailed description of the invention
Disclosed all features in this specification sheets, or step in disclosed all methods or process, except mutually exclusive feature and/or step, all can combine by any way.
Disclosed arbitrary feature in this specification sheets (comprising any accessory claim, summary and accompanying drawing), unless narration especially all can be replaced by other equivalences or the alternative features with similar object.,, unless narration especially, each feature is an example in a series of equivalences or similar characteristics.
The embodiment 1 of the packaging structure of plasma module disclosed by the invention: comprise liner 6, middle liner 4 and lower liner 3; Described middle liner 4 comprises some unit, and middle part, each unit has the hole for laying plasma module; In each, pad units stacks from top to bottom.
Lower liner 3 is arranged in liner 4 bottoms, and upper liner 6 is arranged in liner 4 tops, coordinates location between lower liner 3, middle liner unit, upper liner 6 by groove with locating dowel pin.Can be specifically like this: between the groove at lower liner 3 tops and the locating dowel pin of middle liner 4 bottoms, coordinate location, in middle liner, between unit, be also by position the locating dowel pin of upper middle pad units bottom be arranged in the groove at pad units top below it and position fixing.The locating dowel pin of upper liner 6 bottoms and the groove at middle liner 4 tops position fixing.
The embodiment 2 of the packaging structure of plasma module disclosed by the invention also comprises buffering spacer 2 on the basis of embodiment 1.As Fig. 2, buffering spacer 2 comprises fluting board shell, fluting board shell is by the folding binding and molding of corrugated board 201, on fluting board inner surface of outer cover, be bonded with EPE padded coaming 201, on the padded coaming 201 of fluting board shell inner bottom surface, be also bonded with paper plane 203, paper plane 203 is hollow, and its Main Function is to regulate buffering stress.
On the padded coaming 201 of fluting board shell inner bottom surface, bonding paper plane can also be such: paper plane 203 is designed to strip shape, and on 4 limits of fluting board shell inner bottom surface place padded coaming each bonding 1 such paper plane, the area that can save like this paper plane, reduces production costs.
Embodiment 3 has also increased rectangle wood composite pallet 1 on the basis of embodiment 2.Wood composite pallet 1 is the below that is positioned at buffering spacer 2.And wood composite pallet 1 comprises 8 wooden units and 12 battens, wherein 4 drift angles of 4 wooden unit formation rectangle wood composite pallets, other 4 wooden units are the corresponding point midway that is positioned at 4 limits of rectangle wood composite pallet respectively.4 battens be positioned at the bottom surface of wood composite pallet and in turn first place connect into rectangle frame, as can be seen from Figure 1 these 4 battens are as four limits of rectangle wood composite pallet bottom rectangle frame, every batten is fixedly connected with the bottom surface of 3 wooden units on it, concrete connection mode can make to nail or glue bonding.Also have in addition 4 battens to be positioned at the end face of wood composite pallet and the end face of all wooden units is fixedly connected with formation rectangle frame, the position relationship of 4 battens of wood composite pallet end face and be the same with the mode of wooden unit combination and 4 battens of bottom surface.See the bottom surface of wood composite pallet again, also have 2 battens of square crossing, wherein the two ends correspondence of every batten is fixedly connected on the wooden unit bottom surface of relative two limit mid points of the rectangle frame of wood composite pallet end face.The end face of wood composite pallet, also has 2 battens of square crossing, and wherein the same correspondence in the two ends of every batten is fixedly connected on the wooden unit end face of relative two limit mid points of the rectangle frame of wood composite pallet end face.The structure of wood composite pallet contributes to increase buffering effect, reduces timber, reduces costs, and also has the hollow structure that individual advantage is wood composite pallet to be convenient to the packaged plasma module of forklift transport.
Lower liner in above-mentioned each embodiment, middle liner and upper liner can be EPS liner, and wherein the bonding padded coaming of fluting board inner surface of outer cover can be EPE material.
The invention also discloses a kind of packing method of plasma module, its concrete steps are such:
S1: place wood composite pallet 1;
S2: place buffering spacer 2 on wood composite pallet 1;
S3: place lower liner 3 on buffering spacer 2;
S4: place a middle pad units on lower liner 3, then a plasma module 5 is placed in the hole at described middle pad units middle part;
S5: pad units place another in described middle pad units in, another plasma module 5 is placed on described in this step in the hole at pad units middle part; Repeating step S5 is until placed the plasma module of specified quantity;
S6: cover liner 6 on middle liner 4;
S7: at upper liner 6, middle liner 4 and lower liner 3 surrounding cover upper paper box 7, insert in the gap between fluting board shell and the upper liner that cushions spacer 2 carton lower end;
S8: use strap 9 by fixing carton 7, paper angle protector 8 is placed at the seamed edge place contacting with strap 9 at carton 7.
The structure of upper liner 6 in this method, middle liner 4, lower liner 3, buffering spacer 2, wood composite pallet 1 and to connect matching relationship can be any one structure of mentioning in the packaging structure embodiment 1 ~ 3 of plasma module disclosed by the invention and be connected matching relationship.
The present invention is not limited to aforesaid detailed description of the invention.The present invention expands to any new feature or any new combination disclosing in this manual, and the arbitrary new method disclosing or step or any new combination of process.
Claims (9)
1. a plasma module packing structure, is characterized in that, comprises liner, middle liner and lower liner; Described middle liner comprises some unit, and middle part, each unit has the hole for laying plasma module; In each, pad units stacks from top to bottom;
Lower liner is arranged in liner bottom, and upper liner is arranged in liner top, between lower liner, middle liner unit, upper liner, is fixed together from bottom to top by link;
Also comprise buffering spacer, described buffering spacer is positioned at the bottom of lower liner; Buffering spacer comprises a fluting board shell, on fluting board inner surface of outer cover, is bonded with padded coaming, on the padded coaming of fluting board shell inner bottom surface, is also bonded with paper plane, and paper plane is hollow.
2. a kind of plasma module packing structure according to claim 1, is characterized in that, the paper plane on the padded coaming of fluting board shell inner bottom surface is 4 paper strip flat boards, and 4 paper plane correspondences are bonded on 4 limits of fluting board shell inner bottom surface.
3. a kind of plasma module packing structure according to claim 2, is characterized in that, also comprises rectangle wood composite pallet; Wood composite pallet is positioned at the bottom of buffering spacer; And wood composite pallet comprises 8 wooden units and 12 battens, wherein 4 drift angles of 4 wooden unit formation rectangle wood composite pallets, other 4 wooden units are the corresponding point midway that is positioned at 4 limits of rectangle wood composite pallet respectively, 4 battens are positioned at the bottom surface of wood composite pallet and are fixedly connected with the bottom surface of all wooden units and form bottom surface rectangle frame, and other 4 battens are positioned at the end face of wood composite pallet and are fixedly connected with the end face of all wooden units and form end face rectangle frame; The end face of wood composite pallet and bottom surface are also respectively arranged with 2 battens of square crossing, 2 batten two ends of wood composite pallet end face square crossing are separately fixed at the wooden unit end face of the mid point of two groups of opposite side of end face rectangle frame, and 2 batten two ends of wood composite pallet bottom surface are separately fixed at the wooden unit bottom surface of the mid point of two groups of opposite side of bottom surface rectangle frame.
4. a kind of plasma module packing structure according to claim 1 and 2, is characterized in that, described lower liner, middle liner and upper liner are EPS liner.
5. a kind of plasma module packing structure according to claim 3, is characterized in that, the bonding padded coaming of described fluting board inner surface of outer cover is EPE material.
6. a plasma module packing method, is characterized in that, comprises step:
S1: place wood composite pallet;
S2: place buffering spacer on wood composite pallet;
S3: place lower liner on buffering spacer;
S4: place a middle pad units on lower liner, then a plasma module is placed in the hole at described middle pad units middle part;
S5: pad units place another in described middle pad units in, another plasma module is placed on described in this step in the hole at pad units middle part; Repeating step S5 is until placed the plasma module of specified quantity;
S6: cover liner on middle liner;
S7: at upper liner, middle liner and lower liner surrounding cover upper paper box, insert in the gap between fluting board shell and the upper liner that cushions spacer carton lower end;
S8: use strap that carton is fixed, paper angle protector is placed at the seamed edge place contacting with strap at carton;
Wherein, between lower liner, middle liner unit, upper liner, the fit system location by groove and locating dowel pin is fixing.
7. a kind of plasma module packing method according to claim 6, it is characterized in that, buffering spacer comprises a fluting board shell, on fluting board inner surface of outer cover, be bonded with padded coaming, on the padded coaming of fluting board shell inner bottom surface, be also bonded with 4 paper strip flat boards, and 4 paper plane correspondences are bonded on 4 limits of fluting board shell inner bottom surface; Each paper strip flat board is hollow.
8. a kind of plasma module packing method according to claim 7, is characterized in that, wood composite pallet is rectangle; And wood composite pallet comprises 8 wooden units and 12 battens, wherein 4 drift angles of 4 wooden unit formation rectangle wood composite pallets, other 4 wooden units are the corresponding point midway that is positioned at 4 limits of rectangle wood composite pallet respectively, 4 battens are positioned at the bottom surface of wood composite pallet and are fixedly connected with the bottom surface of all wooden units and form bottom surface rectangle frame, and other 4 battens are positioned at the end face of wood composite pallet and are fixedly connected with the end face of all wooden units and form end face rectangle frame; The end face of wood composite pallet and bottom surface are also respectively arranged with 2 battens of square crossing, 2 batten two ends of wood composite pallet end face square crossing are separately fixed at the wooden unit end face of the mid point of two groups of opposite side of end face rectangle frame, and 2 batten two ends of wood composite pallet bottom surface are separately fixed at the wooden unit bottom surface of the mid point of two groups of opposite side of bottom surface rectangle frame.
9. according to a kind of plasma module packing method described in claim 6 or 7 or 8, it is characterized in that, described lower liner, middle liner and upper liner are EPS liner; The bonding padded coaming of described fluting board inner surface of outer cover is EPE material.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210244879.5A CN102745422B (en) | 2012-07-16 | 2012-07-16 | Packaging structure of plasma module and method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210244879.5A CN102745422B (en) | 2012-07-16 | 2012-07-16 | Packaging structure of plasma module and method thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102745422A CN102745422A (en) | 2012-10-24 |
| CN102745422B true CN102745422B (en) | 2014-09-10 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201210244879.5A Expired - Fee Related CN102745422B (en) | 2012-07-16 | 2012-07-16 | Packaging structure of plasma module and method thereof |
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Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110065710A (en) * | 2019-04-29 | 2019-07-30 | 湖南熙为包装材料有限公司 | A kind of packing case and its method of air radiator |
| CN111987026A (en) * | 2020-08-27 | 2020-11-24 | 智瑞半导体有限公司 | Tray capable of being stacked and tracked by process in IGBT production |
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| JP2004099109A (en) * | 2002-09-10 | 2004-04-02 | Kyokuhei Glass Kako Kk | Glass substrate carry box |
| CN1583525A (en) * | 2003-08-20 | 2005-02-23 | 旭平硝子加工株式会社 | Casing for transporting glass substrates |
| CN200939992Y (en) * | 2006-08-24 | 2007-08-29 | 青岛丰彩纸制品有限公司 | Packing case with buffer of paper medium |
| JP2009234622A (en) * | 2008-03-27 | 2009-10-15 | Sekisui Plastics Co Ltd | Plate member transporting box |
| CN101758971A (en) * | 2008-12-24 | 2010-06-30 | 四川虹欧显示器件有限公司 | Flat-panel display module group packing device and packing pallet thereof |
-
2012
- 2012-07-16 CN CN201210244879.5A patent/CN102745422B/en not_active Expired - Fee Related
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2004099109A (en) * | 2002-09-10 | 2004-04-02 | Kyokuhei Glass Kako Kk | Glass substrate carry box |
| CN1583525A (en) * | 2003-08-20 | 2005-02-23 | 旭平硝子加工株式会社 | Casing for transporting glass substrates |
| CN200939992Y (en) * | 2006-08-24 | 2007-08-29 | 青岛丰彩纸制品有限公司 | Packing case with buffer of paper medium |
| JP2009234622A (en) * | 2008-03-27 | 2009-10-15 | Sekisui Plastics Co Ltd | Plate member transporting box |
| CN101758971A (en) * | 2008-12-24 | 2010-06-30 | 四川虹欧显示器件有限公司 | Flat-panel display module group packing device and packing pallet thereof |
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| CN102745422A (en) | 2012-10-24 |
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