CN101752044A - Core rod of ultra-high-voltage post composite insulator and manufacturing method thereof - Google Patents
Core rod of ultra-high-voltage post composite insulator and manufacturing method thereof Download PDFInfo
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- CN101752044A CN101752044A CN200810235759A CN200810235759A CN101752044A CN 101752044 A CN101752044 A CN 101752044A CN 200810235759 A CN200810235759 A CN 200810235759A CN 200810235759 A CN200810235759 A CN 200810235759A CN 101752044 A CN101752044 A CN 101752044A
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Abstract
The invention relates to a core rod of an ultra-high-voltage post composite insulator used for power transmission and transformation in the power industry and a manufacturing method thereof. The core rod consists of a rod core and a winding tube, wherein the winding tube is arranged on the periphery of the rod core and is a tube made by winding and curing a glass fiber yarn dipped with epoxy resin glue. The core rod is characterized in that the rod core is a core body with a damping slot on the surface thereof, and the winding tube consists of a layer I, a layer II and a layer III, and the three layers are respectively formed by winding and curing a glass fiber yarn dipped with epoxy resin glue. Since the pultrusion rod is used as an inner core, and the damping slot is processed on the surface of the rod core, the connection between the rod core and the winding tube is more reliable; and since the winding tube consists of multiple layers and forms a large-diameter core rod through laminated winding and curing, the invention improves the performance of the winding tube, is applicable to the ultra-high-voltage condition and greatly improves the wind resistance and bending resistance of the post composite insulator.
Description
Technical field
The present invention relates to the plug of the composite insulator that the power industry power transmission and transformation use, specifically a kind of core rod of ultra-high-voltage post composite insulator and manufacture method thereof.
Background technology
Relevant by retrieval patent documentation does not retrieve the plug that apply to ultra-high-voltage post composite insulator and the manufacture method thereof identical with structure of the present invention at present as yet.The post insulator that existing power transmission and transformation are used mainly contains: full porcelain strut insulator, porcelain core composite sheath post insulator, Hollow Compound post insulator and solid composite post insulator.There is Heavy Weight in full porcelain strut insulator, occurs defectives such as fracture, brittle failure easily.Its manufacturing of porcelain core composite sheath post insulator is that the full skirt that the silicon rubber synthetic material is made is bonded on the porcelain knob, because porcelain core is processed into without precision optical machinery, the concavo-convex silicon rubber full skirt bonding that causes easily that presents on its surface microscopic is not firm, produce phenomenons such as bubble, affect the electric property and the life-span of product.The Hollow Compound post insulator adopt hollow insulated tube do column, in fill insulating gas or filled and process insulate because gas and filler are prone to leakage, thus must the monitoring internal gas and the variation of filler, the certain hidden danger of security presence simultaneously.ZL200620077440.8, name is called: " a kind of is the composite post insulator of inner core with the drawing and extruding bar ", disclosing a kind of is inner core with the drawing and extruding bar, the outside glass fiber yarn that twines, what overall time injection high-temperature silicon disulfide rubber formed the umbrella body is the composite post insulator of inner core with the drawing and extruding bar, this patent has improved the mechanical performance of insulator greatly, but power transmission and transformation for ultra high voltage, then the plug of composite insulator is had higher requirement, so be necessary the plug of existing composite insulator is improved to satisfy actual needs.
Summary of the invention
The objective of the invention is to provide a kind of employing drawing and extruding bar is inner core, by layering winding, curing glass silvalin, makes the major diameter plug, is applicable to the plug of ultra-high-voltage post composite insulator.
Another object of the present invention is that the method for making above-mentioned core rod of ultra-high-voltage post composite insulator will be provided.
To achieve these goals, the present invention adopts following technical scheme:
Core rod of ultra-high-voltage post composite insulator is made up of excellent core, winding pipe, winding pipe is arranged on the periphery of excellent core, winding pipe is the body of the glass fiber yarn wound and solidified of epoxy resin-impregnated glue, it is characterized in that: described excellent core has the core body of damping slot for the surface; Described winding pipe is made up of shop layer I, shop layer II, shop layer III, and shop layer I, shop layer II, shop layer III form through the glass fiber yarn wound and solidified of epoxy resin-impregnated glue respectively.
Damping slot on the described excellent core is the spirality arc groove.
Shop layer I in the described winding pipe is made up of internal layer I, outer I, the winding angle α of the glass fiber yarn of internal layer I
1For: 25 °≤α
1≤ 30 °; The winding angle β of the glass fiber yarn of described outer I
1For: 55 °≤β
1≤ 60 °.
Shop layer II in the described winding pipe is made up of internal layer II, outer II, the winding angle α of the glass fiber yarn of internal layer II
2For: 28 °≤α
2≤ 33 °; The winding angle β of the glass fiber yarn of described outer II
2For: 58 °≤β
2≤ 63 °.
Shop layer III in the described winding pipe is made up of internal layer III, outer III, the winding angle α of the glass fiber yarn of internal layer III
3For: 30 °≤α
3≤ 35 °; The winding angle β of the glass fiber yarn of described outer III (23b)
3For: 60 °≤β
3≤ 65 °.
A kind of method of making above-mentioned core rod of ultra-high-voltage post composite insulator may further comprise the steps:
1. use the special tooling anchor clamps with the excellent core clamping as inner core to be wound, fix pin at the axis two ends according to analog track;
2. step excellent core is 1. carried out Surface Machining and handle, form damping slot, and with the surface coarse processing of polishing;
3. step excellent core is 2. carried out cleaning surfaces, dried;
4. step excellent core 3. being carried out surperficial plastic roll handles;
5. on step excellent core 4. by the winding angle α that pre-sets
1, tension force successively twines through the glass fiber yarn of epoxy resin-impregnated glue to set thickness, forms the internal layer I of shop layer I;
6. adjust frock clamp, on step excellent core 5. by the winding angle β that pre-sets
1, successively twine through the glass fiber yarn of epoxy resin-impregnated glue to set thickness, form the outer I of shop layer I;
7. step excellent core is 6. sent into baking oven, carry out hot setting and handle, make shop layer I and excellent core be solidified into one, form plug;
8. with step 7. the mandrel surface of gained carry out processed, it is coarse to polish, and clean, dried;
9. at step mandrel surface roller coating adhesive 8.;
10. on step plug 9. by the winding angle α that pre-sets
2, tension force successively twines through the glass fiber yarn of epoxy resin-impregnated glue to set thickness, forms the internal layer II of shop layer II;
(11) adjust frock clamp, on step plug 10. by the winding angle β that pre-sets
2, successively twine through the glass fiber yarn of epoxy resin-impregnated glue to set thickness, form the outer II of shop layer II;
(12) plug of step (11) is sent into baking oven, carry out hot setting and handle, make shop layer II and shop layer I be solidified into one;
(13) mandrel surface with step (12) gained carries out processed, and it is coarse to polish, and clean, dried;
(14) at the mandrel surface roller coating adhesive of step (13);
(15) on the plug of step (14) by the winding angle α that pre-sets
3, tension force successively twines through the glass fiber yarn of epoxy resin-impregnated glue to set thickness, forms the internal layer III of shop layer III;
(16) adjust frock clamp, on the plug of step (15) by the winding angle β that pre-sets
3, the glass fiber yarn that successively twines epoxy resin-impregnated glue forms the outer III of shop layer III to set thickness;
(17) plug of step (16) is sent into baking oven, carry out hot setting and handle, make shop layer III and shop layer II, shop layer I be solidified into one;
(18) winding pipe to step (17) carries out machine work;
(19) plug to step (18) carries out clean, gets the finished product plug.
The present invention compared with prior art has following remarkable advantage:
1, because the employing drawing and extruding bar is an inner core, and be processed with damping slot, and carry out the coarse processing of surface finish, thereby it is more reliable that excellent core is connected with winding pipe at excellent wicking surface.
2, owing to winding pipe is made up of multilayer shop layer, and twines, solidify to form the major diameter plug, thereby make the winding pipe performance higher, applicable to the ultra high voltage situation by layering.
3, owing to each shop layer of winding pipe is made up of inside and outside layer, and the winding angle and the tension force of the glass fiber yarn that design is twined according to the different structure layer, thereby make the plug mechanical performance of making higher, improved the wind resistance and the counter-bending ability of post composite insulator greatly.
4, because rational in infrastructure, dependable performance is so there is very big practical and popularizing value.
Description of drawings
The present invention is described further below with reference to accompanying drawing:
Accompanying drawing 1 is the structural representation of core rod of ultra-high-voltage post composite insulator of the present invention;
Accompanying drawing 2 is local structure for amplifying schematic diagrames of core rod of ultra-high-voltage post composite insulator.
Embodiment
With reference to accompanying drawing 1, accompanying drawing 2, core rod of ultra-high-voltage post composite insulator of the present invention is made up of excellent core 1, winding pipe 2, winding pipe 2 is arranged on the periphery of excellent core 1, winding pipe 2 is the body of the glass fiber yarn wound and solidified of epoxy resin-impregnated glue, described excellent core 1 is surperficial core body with damping slot 11, and the damping slot 11 on the excellent core 1 is the spirality arc groove.Described winding pipe 2 is made up of shop layer I 21, shop layer II 22, shop layer III23, shop layer I 21, shop layer II 22, shop layer III23 form through the glass fiber yarn wound and solidified of epoxy resin-impregnated glue respectively, shop layer I 21 in the described winding pipe 2 is made up of internal layer I21a, outer I 21b, the winding angle α of the glass fiber yarn of internal layer I 21a
1For: 25 °≤α
1≤ 30 °; The winding angle β of the glass fiber yarn of described outer I 21b
1For: 55 °≤β
1≤ 60 °, the winding angle α of the glass fiber yarn of the internal layer I 21a of present embodiment
1Be 28 °, the winding angle β of the glass fiber yarn of outer I 21b
1It is 58 °.Shop layer II 22 in the described winding pipe 2 is made up of internal layer II 22a, outer II 22b, the winding angle α of the glass fiber yarn of internal layer II 22a
2For: 28 °≤α
2≤ 33 °; The winding angle β of the glass fiber yarn of described outer II 22b
2For: 58 °≤β
2≤ 63 °, the winding angle α of the glass fiber yarn of the internal layer II 22a of present embodiment
2Be 30 °, the winding angle β of the glass fiber yarn of outer II 22b
2It is 60 °.Shop layer III23 in the described winding pipe 2 is made up of internal layer III23a, outer III23b, the winding angle α of the glass fiber yarn of internal layer III23a
3For: 30 °≤α
3≤ 35 °; The winding angle β of the glass fiber yarn of described outer III23b
3For: 60 °≤β
3≤ 65 °, the winding angle α of the glass fiber yarn of the internal layer III23a of present embodiment
3Be 32 °, the winding angle β of the glass fiber yarn of outer III23b
3It is 62 °.
Make the method for above-mentioned core rod of ultra-high-voltage post composite insulator, may further comprise the steps:
1. use the special tooling anchor clamps with the excellent core clamping as inner core to be wound, fix pin at the axis two ends according to analog track;
2. step excellent core is 1. carried out Surface Machining and handle, form damping slot, and with the surface coarse processing of polishing;
3. step excellent core is 2. carried out cleaning surfaces, dried;
4. step excellent core 3. being carried out surperficial plastic roll handles;
5. on step excellent core 4. by the winding angle α that pre-sets
1, tension force successively twines through the glass fiber yarn of epoxy resin-impregnated glue to set thickness, forms the internal layer I of shop layer I;
6. adjust frock clamp, on step excellent core 5. by the winding angle β that pre-sets
1, successively twine through the glass fiber yarn of epoxy resin-impregnated glue to set thickness, form the outer I of shop layer I;
7. step excellent core is 6. sent into baking oven, carry out hot setting and handle, make shop layer I and excellent core be solidified into one, form plug;
8. with step 7. the mandrel surface of gained carry out processed, it is coarse to polish, and clean, dried;
9. at step mandrel surface roller coating adhesive 8.;
10. on step plug 9. by the winding angle α that pre-sets
2, tension force successively twines through the glass fiber yarn of epoxy resin-impregnated glue to set thickness, forms the internal layer II of shop layer II;
(11) adjust frock clamp, on step plug 10. by the winding angle β that pre-sets
2, successively twine through the glass fiber yarn of epoxy resin-impregnated glue to set thickness, form the outer II of shop layer II;
(12) plug of step (11) is sent into baking oven, carry out hot setting and handle, make shop layer II and shop layer I be solidified into one;
(13) mandrel surface with step (12) gained carries out processed, and it is coarse to polish, and clean, dried;
(14) at the mandrel surface roller coating adhesive of step (13);
On the plug of step (14) by the winding angle α that pre-sets
3, tension force successively twines through the glass fiber yarn of epoxy resin-impregnated glue to set thickness, forms the internal layer III of shop layer III;
(16) adjust frock clamp, on the plug of step (15) by the winding angle β that pre-sets
3, the glass fiber yarn that successively twines epoxy resin-impregnated glue forms the outer III of shop layer III to set thickness;
(17) plug of step (16) is sent into baking oven, carry out hot setting and handle, make shop layer III and shop layer II, shop layer I be solidified into one;
(18) winding pipe to step (17) carries out machine work;
(19) plug to step (18) carries out clean, gets the finished product plug.
Claims (6)
1. core rod of ultra-high-voltage post composite insulator is made up of excellent core (1), winding pipe (2), winding pipe (2) is arranged on the periphery of excellent core (1), winding pipe (2) is the body of the glass fiber yarn wound and solidified of epoxy resin-impregnated glue, it is characterized in that: described excellent core (1) has the core body of damping slot (11) for the surface; Described winding pipe (2) is made up of shop layer I (21), shop layer II (22), shop layer III (23), and shop layer I (21), shop layer II (22), shop layer III (23) form through the glass fiber yarn wound and solidified of epoxy resin-impregnated glue respectively.
2. core rod of ultra-high-voltage post composite insulator according to claim 1 is characterized in that: the damping slot (11) on the described excellent core (1) is the spirality arc groove.
3. core rod of ultra-high-voltage post composite insulator according to claim 1 is characterized in that: the shop layer I (21) in the described winding pipe (2) is made up of internal layer I (21a), outer I (21b), the winding angle α of the glass fiber yarn of internal layer I (21a)
1For: 25 °≤α
1≤ 30 °; The winding angle β of the glass fiber yarn of described outer I (21b)
1For: 55 °≤β
1≤ 60 °.
4. core rod of ultra-high-voltage post composite insulator according to claim 1 is characterized in that: the shop layer II (22) in the described winding pipe (2) is made up of internal layer II (22a), outer II (22b), the winding angle α of the glass fiber yarn of internal layer II (22a)
2For: 28 °≤α
2≤ 33 °; The winding angle β of the glass fiber yarn of described outer II (22b)
2For: 58 °≤β
2≤ 63 °.
5. core rod of ultra-high-voltage post composite insulator according to claim 1, it is characterized in that: the shop layer III (23) in the described winding pipe (2) is made up of internal layer III (23a), outer III (23b), the winding angle α of the glass fiber yarn of internal layer III (23a)
3For: 30 °≤α
3≤ 35 °; The winding angle β of the glass fiber yarn of described outer III (23b)
3For: 60 °≤β
3≤ 65 °.
6. method of making the described core rod of ultra-high-voltage post composite insulator of claim 1 may further comprise the steps:
1. use the special tooling anchor clamps with the excellent core clamping as inner core to be wound, fix pin at the axis two ends according to analog track;
2. step excellent core is 1. carried out Surface Machining and handle, form damping slot, and with the surface coarse processing of polishing;
3. step excellent core is 2. carried out cleaning surfaces, dried;
4. step excellent core 3. being carried out surperficial plastic roll handles;
5. on step excellent core 4. by the winding angle α that pre-sets
1, tension force successively twines through the glass fiber yarn of epoxy resin-impregnated glue to set thickness, forms the internal layer I of shop layer I;
6. adjust frock clamp, on step excellent core 5. by the winding angle β that pre-sets
1, successively twine through the glass fiber yarn of epoxy resin-impregnated glue to set thickness, form the outer I of shop layer I;
7. step excellent core is 6. sent into baking oven, carry out hot setting and handle, make shop layer I and excellent core be solidified into one, form plug;
8. with step 7. the mandrel surface of gained carry out processed, it is coarse to polish, and clean, dried;
9. at step mandrel surface roller coating adhesive 8.;
10. on step plug 9. by the winding angle α that pre-sets
2, tension force successively twines through the glass fiber yarn of epoxy resin-impregnated glue to set thickness, forms the internal layer II of shop layer II;
(11) adjust frock clamp, on step plug 10. by the winding angle β that pre-sets
2, successively twine through the glass fiber yarn of epoxy resin-impregnated glue to set thickness, form the outer II of shop layer II;
(12) plug of step (11) is sent into baking oven, carry out hot setting and handle, make shop layer II and shop layer I be solidified into one;
(13) mandrel surface with step (12) gained carries out processed, and it is coarse to polish, and clean, dried;
(14) at the mandrel surface roller coating adhesive of step (13);
(15) on the plug of step (14) by the winding angle α that pre-sets
3, tension force successively twines through the glass fiber yarn of epoxy resin-impregnated glue to set thickness, forms the internal layer III of shop layer III;
(16) adjust frock clamp, on the plug of step (15) by the winding angle β that pre-sets
3, the glass fiber yarn that successively twines epoxy resin-impregnated glue forms the outer III of shop layer III to set thickness;
(17) plug of step (16) is sent into baking oven, carry out hot setting and handle, make shop layer III and shop layer II, shop layer I be solidified into one;
(18) winding pipe to step (17) carries out machine work;
(19) plug to step (18) carries out clean, gets the finished product plug.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200810235759A CN101752044A (en) | 2008-12-05 | 2008-12-05 | Core rod of ultra-high-voltage post composite insulator and manufacturing method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200810235759A CN101752044A (en) | 2008-12-05 | 2008-12-05 | Core rod of ultra-high-voltage post composite insulator and manufacturing method thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN101752044A true CN101752044A (en) | 2010-06-23 |
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ID=42478861
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN200810235759A Pending CN101752044A (en) | 2008-12-05 | 2008-12-05 | Core rod of ultra-high-voltage post composite insulator and manufacturing method thereof |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN101887787A (en) * | 2010-06-28 | 2010-11-17 | 西安高强绝缘电气有限责任公司 | Large-diameter pillar insulator core and manufacturing method thereof |
| CN102623111A (en) * | 2012-04-20 | 2012-08-01 | 唐苑雯 | Composite bar-shaped insulator mandrel |
| CN103021593A (en) * | 2012-12-06 | 2013-04-03 | 唐苑雯 | Large-diameter rod insulator mandrel |
| CN106251996A (en) * | 2016-08-17 | 2016-12-21 | 江苏神马电力股份有限公司 | Composite insulator core and preparation method thereof and composite insulator |
| CN106320797A (en) * | 2016-08-25 | 2017-01-11 | 陕西泰普瑞电工绝缘技术有限公司 | Hard umbrella skirt composite insulated cross arm for use at high voltage and manufacturing device and method thereof |
| CN106531376A (en) * | 2016-10-25 | 2017-03-22 | 北京玻钢院复合材料有限公司 | Preform, insulator core rod and preparation method |
| CN106548838A (en) * | 2015-09-18 | 2017-03-29 | 李双全 | A kind of manufacture technology of capacitive high voltage sleeve pipe core body evacuation hot press moulding molding |
| CN106910575A (en) * | 2017-03-31 | 2017-06-30 | 西安超码复合材料有限公司 | A kind of high-performance post composite insulator plug and its manufacture method |
| CN107742558A (en) * | 2017-10-26 | 2018-02-27 | 江苏神马电力股份有限公司 | A kind of insulation mandrel and preparation method thereof |
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2008
- 2008-12-05 CN CN200810235759A patent/CN101752044A/en active Pending
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| CN101887787A (en) * | 2010-06-28 | 2010-11-17 | 西安高强绝缘电气有限责任公司 | Large-diameter pillar insulator core and manufacturing method thereof |
| CN102623111A (en) * | 2012-04-20 | 2012-08-01 | 唐苑雯 | Composite bar-shaped insulator mandrel |
| CN103021593A (en) * | 2012-12-06 | 2013-04-03 | 唐苑雯 | Large-diameter rod insulator mandrel |
| CN106548838A (en) * | 2015-09-18 | 2017-03-29 | 李双全 | A kind of manufacture technology of capacitive high voltage sleeve pipe core body evacuation hot press moulding molding |
| CN106251996A (en) * | 2016-08-17 | 2016-12-21 | 江苏神马电力股份有限公司 | Composite insulator core and preparation method thereof and composite insulator |
| CN106320797A (en) * | 2016-08-25 | 2017-01-11 | 陕西泰普瑞电工绝缘技术有限公司 | Hard umbrella skirt composite insulated cross arm for use at high voltage and manufacturing device and method thereof |
| CN106531376A (en) * | 2016-10-25 | 2017-03-22 | 北京玻钢院复合材料有限公司 | Preform, insulator core rod and preparation method |
| CN106531376B (en) * | 2016-10-25 | 2017-11-17 | 北京玻钢院复合材料有限公司 | Precast body, core rod of insulator and preparation method |
| CN106910575A (en) * | 2017-03-31 | 2017-06-30 | 西安超码复合材料有限公司 | A kind of high-performance post composite insulator plug and its manufacture method |
| CN107742558A (en) * | 2017-10-26 | 2018-02-27 | 江苏神马电力股份有限公司 | A kind of insulation mandrel and preparation method thereof |
| CN111009360A (en) * | 2019-12-28 | 2020-04-14 | 浙江晶晶绝缘材料有限公司 | Glass fiber rod and manufacturing method thereof |
| CN111009360B (en) * | 2019-12-28 | 2021-01-05 | 浙江晶晶绝缘材料有限公司 | Glass fiber rod and manufacturing method thereof |
| CN114783699A (en) * | 2022-04-29 | 2022-07-22 | 瑞泰电气有限公司 | Core rod for composite insulator and manufacturing method thereof |
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Open date: 20100623 |