CN101123131A - A compound supporting pole insulator with extrusion bar as internal core and its making method - Google Patents

A compound supporting pole insulator with extrusion bar as internal core and its making method Download PDF

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Publication number
CN101123131A
CN101123131A CNA200610041195XA CN200610041195A CN101123131A CN 101123131 A CN101123131 A CN 101123131A CN A200610041195X A CNA200610041195X A CN A200610041195XA CN 200610041195 A CN200610041195 A CN 200610041195A CN 101123131 A CN101123131 A CN 101123131A
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China
Prior art keywords
winding pipe
inner core
insulator
winding
post insulator
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Pending
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CNA200610041195XA
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Chinese (zh)
Inventor
马斌
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Jiangsu Shenma Electric Power Co Ltd
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Nantong Shenma Electric Power Science & Technology Co Ltd
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Priority to CNA200610041195XA priority Critical patent/CN101123131A/en
Publication of CN101123131A publication Critical patent/CN101123131A/en
Pending legal-status Critical Current

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Abstract

The invention relates to a composite column insulator with a pulltrusion rod as the inner core, which is used in power transformation and transmission in power industry, and a producing method of the insulator. The invention consists of a winding tube, a core stick, end connecting parts and an umbrella part. The end connecting parts are separately stuck on the two ends of the winding tube. The invention is characterized in that: the winding tube is arranged at the periphery of the core stick, the integrated umbrella is stuck on the out side of the winding tube, and the umbrella is an injecting-formed part made of high-temperature vulcanization silicon rubber; the winding tube is made of epoxy resin adhesive emerged glass roving which is wound and solidified; the pulltrusion rod is used as the inner core of the insulator, so the problem of hollow insulator leakage is avoided; the high strength pulltrusion rod as the inner core of the winding tube greatly increases mechanical performance of the insulator; when producing the winding tube, a track is first simulated, and then pins are fixed on both ends of the core stick. When winding, a tension mechanism with even and constant tensile force is used for control, thus realizing even paving of the glass fiber.

Description

A kind of is the composite post insulator and the manufacture method thereof of inner core with the drawing and extruding bar
Technical field
The present invention relates to a kind of composite post insulator that the power industry power transmission and transformation are used, specifically a kind of is the composite post insulator and the manufacture method thereof of inner core with the drawing and extruding bar.
Background technology
Relevant by retrieval patent documentation, not retrieving identical with structure of the present invention at present as yet is the composite post insulator and the manufacture method thereof of inner core with the drawing and extruding bar.The post insulator that existing power transmission and transformation are used mainly contains: full porcelain strut insulator, porcelain core composite sheath post insulator, Hollow Compound post insulator and solid composite post insulator.There is Heavy Weight in full porcelain strut insulator, occurs defectives such as fracture, brittle failure easily.Its manufacturing of porcelain core composite sheath post insulator is that the full skirt that the silicon rubber synthetic material is made is bonded on the porcelain knob, because porcelain core is processed into without precision optical machinery, the concavo-convex silicon rubber full skirt bonding that causes easily that presents on its surface microscopic is not firm, produce phenomenons such as bubble, affect the electric property and the life-span of product.The Hollow Compound post insulator adopt hollow insulated tube do column, in fill insulating gas or filled and process insulate because gas and filler are prone to leakage, thus must the monitoring internal gas and the variation of filler, the certain hidden danger of security presence simultaneously.
Summary of the invention
The objective of the invention is to provide a kind of is inner core with the drawing and extruding bar, the outside glass fiber yarn that twines, overall time injection high-temperature silicon disulfide rubber forms the umbrella body, have that explosion-proof shock resistance is good, the resistant lightning press high, what exempt to clean is the composite post insulator of inner core with the drawing and extruding bar.
Another object of the present invention is to provide that to make above-mentioned be the method for the composite post insulator of inner core with the drawing and extruding bar.
To achieve these goals, the present invention adopts following technical scheme:
A kind of is that the composite post insulator of inner core is made up of winding pipe, plug, end coupling, umbrella body with the drawing and extruding bar, end coupling cements in the two ends of winding pipe respectively, it is characterized in that: the periphery at plug is provided with winding pipe, outside cementation at winding pipe has an integrally-built umbrella body, and described umbrella body is for being the integral body of material integral injection molding with the high-temperature silicon disulfide rubber; Described winding pipe is the body of the glass fiber yarn wound and solidified of epoxy resin-impregnated glue.
The glass fiber yarn that described winding pipe uses is alkali-free glass fibre yarn.
The material of described umbrella body is a high-temperature silicon disulfide rubber, and it includes with the lower part forms: methyl vinyl silicone rubber and white carbon, aluminium hydroxide, silicone oil, vulcanizing agent etc.
The composition by weight of described high-temperature silicon disulfide rubber is: methyl vinyl silicone rubber 20-50%, white carbon 20~60%, aluminium hydroxide 25~50%, silicone oil 2~5%, vulcanizing agent 1%.
A kind ofly make above-mentioned to be the method for the composite post insulator of inner core with the drawing and extruding bar, to may further comprise the steps:
1. use the special tooling anchor clamps with the drawing and extruding bar clamping as inner core to be wound, according to the fixing pin of going up in the axis two ends of analog track;
2. step mandrel surface is 1. handled, it is coarse to polish;
3. on step plug 2., twine the glass fiber yarn that flooded epoxide-resin glue, to predefined thickness;
4. the tubing string that 3. step is twined is sent into baking oven, carries out hot setting, makes winding pipe and plug be solidified into one;
5. step winding tubing string is 4. carried out machine work;
6. the even brushing coupling agent of the outer wall of the winding pipe that 5. step is made;
7. winding pipe that 6. step is made and plug are positioned in the rubber injection machine die cavity, closed die;
8. rubber injection machine applies certain pressure, and the locking mould makes the inner vacuum state that forms of die cavity, the injector injecting glue, and the whole umbrella body of disposable formation cements in the periphery of winding pipe;
9. sulfuration, temperature is 150~190 ℃, 20~60 minutes time;
10. open mould, take out insulator, repair;
(11) at the two ends of winding pipe with the fixing upper end connector of crosslinking agent bonding, make finished product.
3. described step of manufacturing also comprises the controlling organization that keeps glass fibre uniform winding and constant-tension.
Described step of manufacturing locked mode pressure 8. is 500~3000t, and the sizing material injection pressure is 120~180bar, and each injection point evenly distributes, and keeps winding pipe each point pressurized even.
The present invention compared with prior art has following remarkable advantage:
1, insulator is inner core with the drawing and extruding bar, has avoided the problem that filling medium leaks in the hollow insulator, has also solved the porcelain core composite insulator overcoat interface unstable problem that bonds.
2, the inner core that to adopt high-intensity pultrusion plug be winding pipe is taked the low-angle winding process during winding, the mechanical performance of insulator is improved greatly.
3, when making winding pipe, adopt and carry out analog orbit by computer earlier, fix pin again at corresponding seat, the two ends of plug, during winding, take even constant-tension mechanism to control, thereby glass fibre is laid evenly, and glass fiber yarn and axial angle can be done very for a short time simultaneously, have improved the performance of winding pipe greatly.
Description of drawings
The present invention is described further below with reference to accompanying drawing:
Accompanying drawing 1 be the present invention a kind of be the structural representation of the composite post insulator of inner core with the drawing and extruding bar;
Accompanying drawing 2 be a kind of be the structural representation of the inner core that when making winding pipe, uses of the composite post insulator of inner core with the drawing and extruding bar.
Embodiment
With reference to accompanying drawing 1, accompanying drawing 2, of the present invention is that the composite post insulator of inner core is by winding pipe 1 with the drawing and extruding bar, plug 2, end coupling 3, umbrella body 4 is formed, end coupling 3a, 3b cements in the two ends of winding pipe 1 respectively, be provided with winding pipe 1 in the periphery of plug 2, outside cementation at winding pipe 1 has an integrally-built umbrella body 4, described umbrella body 4 is for being the integral body of material integral injection molding with the high-temperature silicon disulfide rubber, the material of umbrella body 4 includes with the lower part to be formed: methyl vinyl silicone rubber and white carbon, aluminium hydroxide, silicone oil, vulcanizing agent etc., its composition by weight is: methyl vinyl silicone rubber 20-50%, white carbon 20~60%, aluminium hydroxide 25~50%, silicone oil 2~5%, vulcanizing agent 1%.Described winding pipe 1 is the body of the glass fiber yarn wound and solidified of epoxy resin-impregnated glue, and the glass fiber yarn that winding pipe 1 uses is alkali-free glass fibre yarn.
Manufacturing example of the present invention:
The material of umbrella body 4 is a high-temperature silicon disulfide rubber, composition by weight: methyl vinyl silicone rubber 28%, white carbon 34%, aluminium hydroxide 34%, silicone oil 3%, vulcanizing agent 1%.
The step of making:
1. use the special tooling anchor clamps with the drawing and extruding bar clamping as inner core to be wound, according to the fixing pin of going up in the axis two ends of analog track;
2. step mandrel surface is 1. handled, it is coarse to polish;
3. on step plug 2., utilize the controlling organization of constant-tension, with the glass fiber yarn uniform winding of flooding epoxide-resin glue on plug, to predefined thickness;
4. the tubing string that 3. step is twined is sent into baking oven, carries out hot setting, makes winding pipe and plug be solidified into one;
5. step winding tubing string is 4. carried out machine work;
6. the even brushing coupling agent of the outer wall of the winding pipe that 5. step is made;
7. winding pipe that 6. step is made and plug are positioned in the rubber injection machine die cavity, closed die;
8. rubber injection machine applies certain pressure, the locking mould makes inner vacuum state, the injector injecting glue of forming of die cavity, the whole umbrella body of disposable formation cements in the periphery of winding pipe, locked mode pressure is 500~3000t, and the sizing material injection pressure is 120~180bar, and each injection point evenly distributes, keep winding pipe each point pressurized even, this example locked mode pressure is 1000t, and the sizing material injection pressure is 140bar
9. sulfuration, temperature is 150~190 ℃, 20~60 minutes time, this example temperature is 160 ℃, 40 minutes time;
10. open mould, take out insulator, repair;
(11) at the two ends of winding pipe 1 with crosslinking agent bonding fixedly upper end connector 3a, 3b, make finished product.

Claims (7)

1. one kind is that the composite post insulator of inner core is made up of winding pipe (1), plug (2), end coupling (3), umbrella body (4) with the drawing and extruding bar, end coupling (3) cements in the two ends of winding pipe (1) respectively, it is characterized in that: be provided with winding pipe (1) in the periphery of plug (2), outside cementation at winding pipe (1) has an integrally-built umbrella body (4), and described umbrella body (4) is for being the integral body of material integral injection molding with the high-temperature silicon disulfide rubber; Described winding pipe (1) is the body of the glass fiber yarn wound and solidified of epoxy resin-impregnated glue.
2. according to claim 1 a kind of be the composite post insulator of inner core with the drawing and extruding bar, it is characterized in that: the glass fiber yarn that described winding pipe (1) uses is alkali-free glass fibre yarn.
3. according to claim 1 a kind of be the composite post insulator of inner core with the drawing and extruding bar, it is characterized in that: the material of described umbrella body (4) is a high-temperature silicon disulfide rubber, and it includes with the lower part forms: methyl vinyl silicone rubber and white carbon, aluminium hydroxide, silicone oil, vulcanizing agent etc.
4. according to claim 1 a kind of be the composite post insulator of inner core with the drawing and extruding bar, it is characterized in that: the composition by weight of described high-temperature silicon disulfide rubber is: methyl vinyl silicone rubber 20-50%, white carbon 20~60%, aluminium hydroxide 25~50%, silicone oil 2~5%, vulcanizing agent 1%.
5. make claim 1 described to be the method for the composite post insulator of inner core with the drawing and extruding bar, to may further comprise the steps for one kind:
1. use the special tooling anchor clamps with the drawing and extruding bar clamping as inner core to be wound, according to the fixing pin of going up in the axis two ends of analog track;
2. step mandrel surface is 1. handled, it is coarse to polish;
3. on step plug 2., twine the glass fiber yarn that flooded epoxide-resin glue, to predefined thickness;
4. the tubing string that 3. step is twined is sent into baking oven, carries out hot setting, makes winding pipe and plug be solidified into one;
5. step winding tubing string is 4. carried out machine work;
6. the even brushing coupling agent of the outer wall of the winding pipe that 5. step is made;
7. winding pipe that 6. step is made and plug are positioned in the rubber injection machine die cavity, closed die;
8. rubber injection machine applies certain pressure, and the locking mould makes the inner vacuum state that forms of die cavity, the injector injecting glue, and the whole umbrella body of disposable formation cements in the periphery of winding pipe;
9. sulfuration, temperature is 150~190 ℃, 20~60 minutes time;
10. open mould, take out insulator, repair;
(11) at the two ends of winding pipe (1) with the fixing upper end connector (3) of crosslinking agent bonding, make finished product.
6. described a kind of manufacturing is the method for the composite post insulator of inner core with the drawing and extruding bar according to claim 5, it is characterized in that: 3. described step of manufacturing also comprises the controlling organization that keeps glass fibre uniform winding and constant-tension.
7. described a kind of manufacturing is the method for the composite post insulator of inner core with the drawing and extruding bar according to claim 5, it is characterized in that: described step of manufacturing locked mode pressure 8. is 500~3000t, the sizing material injection pressure is 120~180bar, each injection point evenly distributes, and keeps winding pipe each point pressurized even.
CNA200610041195XA 2006-08-11 2006-08-11 A compound supporting pole insulator with extrusion bar as internal core and its making method Pending CN101123131A (en)

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Application Number Priority Date Filing Date Title
CNA200610041195XA CN101123131A (en) 2006-08-11 2006-08-11 A compound supporting pole insulator with extrusion bar as internal core and its making method

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Cited By (21)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101794647A (en) * 2010-03-12 2010-08-04 西安航天复合材料研究所 Manufacturing method of insulating support rod
CN101494107B (en) * 2009-03-10 2010-08-11 西安高强绝缘电气有限责任公司 Method for producing sandstorm resistance insulator core pin with umbrella for railway
CN102074321A (en) * 2011-01-17 2011-05-25 西安高强绝缘电气有限责任公司 Large-diameter post insulator core and manufacturing method thereof
CN102222553A (en) * 2011-06-23 2011-10-19 中国电力科学研究院 Trough-type connecting hardware fitting of sectional-type composite isolator
CN101728036B (en) * 2010-01-26 2011-11-23 陕西泰普瑞电工绝缘技术有限公司 Method for preparing solid core rod of one-step molded high-voltage composite insulator
CN101740185B (en) * 2010-01-22 2011-12-21 陕西泰普瑞电工绝缘技术有限公司 Preparation method of large-diameter composite insulator solid core rod
CN102347122A (en) * 2010-07-23 2012-02-08 江苏神马电力股份有限公司 Insulation pipe winding and yarn hanging system
CN102543325A (en) * 2010-12-29 2012-07-04 河南省电力公司焦作供电公司 Method for preparing insulator
CN103337319A (en) * 2013-06-14 2013-10-02 江苏神马电力股份有限公司 Manufacturing method of combined mandril
CN103337317A (en) * 2013-06-14 2013-10-02 江苏神马电力股份有限公司 Manufacture method for insulator with combined-type core rod
CN103396760A (en) * 2013-07-04 2013-11-20 江苏南瓷绝缘子有限公司 Coupling agent for bonding high-temperature vulcanization modified silicone rubber and ceramic glaze and preparation method of coupling agent
CN104051085A (en) * 2014-06-16 2014-09-17 江苏神马电力股份有限公司 Composite insulator and manufacturing method thereof
CN106251996A (en) * 2016-08-17 2016-12-21 江苏神马电力股份有限公司 Composite insulator core and preparation method thereof and composite insulator
CN106448956A (en) * 2016-11-14 2017-02-22 上海腾炎新材料有限公司 Fiber-reinforced basin-type insulator for high voltage switchgear
CN107221394A (en) * 2017-07-04 2017-09-29 北京金富泓科技有限公司 Novel compound post insulator and preparation method thereof
CN107403671A (en) * 2017-09-05 2017-11-28 湖南阳东电瓷电气股份有限公司 A kind of composite insulator and preparation method thereof
CN109754959A (en) * 2019-02-26 2019-05-14 山东辰祥电气设备有限公司 Glue impregnated paper bushing with fiber-reinforced layer
CN110676001A (en) * 2019-09-20 2020-01-10 江西华洋电瓷制造有限公司 Composite material super-multi-shed insulator composition and manufacturing method thereof
CN112757545A (en) * 2020-12-17 2021-05-07 刘凤 Preparation method of self-repairing composite insulator
CN113059823A (en) * 2021-03-19 2021-07-02 合肥工业大学 Internal expansion unfolding mechanism and method for cylindrical carbon fiber winding preparation process
CN113958189A (en) * 2021-04-02 2022-01-21 国网河北省电力有限公司电力科学研究院 Novel composite insulating cross arm for power transmission line and manufacturing process thereof

Cited By (26)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101494107B (en) * 2009-03-10 2010-08-11 西安高强绝缘电气有限责任公司 Method for producing sandstorm resistance insulator core pin with umbrella for railway
CN101740185B (en) * 2010-01-22 2011-12-21 陕西泰普瑞电工绝缘技术有限公司 Preparation method of large-diameter composite insulator solid core rod
CN101728036B (en) * 2010-01-26 2011-11-23 陕西泰普瑞电工绝缘技术有限公司 Method for preparing solid core rod of one-step molded high-voltage composite insulator
CN101794647A (en) * 2010-03-12 2010-08-04 西安航天复合材料研究所 Manufacturing method of insulating support rod
CN102347122A (en) * 2010-07-23 2012-02-08 江苏神马电力股份有限公司 Insulation pipe winding and yarn hanging system
CN102347122B (en) * 2010-07-23 2013-08-28 江苏神马电力股份有限公司 Insulation pipe winding and yarn hanging system
CN102543325B (en) * 2010-12-29 2014-04-02 国家电网公司 Method for preparing insulator
CN102543325A (en) * 2010-12-29 2012-07-04 河南省电力公司焦作供电公司 Method for preparing insulator
CN102074321A (en) * 2011-01-17 2011-05-25 西安高强绝缘电气有限责任公司 Large-diameter post insulator core and manufacturing method thereof
CN102222553B (en) * 2011-06-23 2014-01-08 中国电力科学研究院 Trough-type connecting hardware fitting of sectional-type composite isolator
CN102222553A (en) * 2011-06-23 2011-10-19 中国电力科学研究院 Trough-type connecting hardware fitting of sectional-type composite isolator
CN103337319B (en) * 2013-06-14 2017-08-11 江苏神马电力股份有限公司 Combined type plug manufacture method
CN103337319A (en) * 2013-06-14 2013-10-02 江苏神马电力股份有限公司 Manufacturing method of combined mandril
CN103337317A (en) * 2013-06-14 2013-10-02 江苏神马电力股份有限公司 Manufacture method for insulator with combined-type core rod
CN103396760A (en) * 2013-07-04 2013-11-20 江苏南瓷绝缘子有限公司 Coupling agent for bonding high-temperature vulcanization modified silicone rubber and ceramic glaze and preparation method of coupling agent
CN104051085A (en) * 2014-06-16 2014-09-17 江苏神马电力股份有限公司 Composite insulator and manufacturing method thereof
CN104051085B (en) * 2014-06-16 2017-04-05 江苏神马电力股份有限公司 Composite insulator and its manufacture method
CN106251996A (en) * 2016-08-17 2016-12-21 江苏神马电力股份有限公司 Composite insulator core and preparation method thereof and composite insulator
CN106448956A (en) * 2016-11-14 2017-02-22 上海腾炎新材料有限公司 Fiber-reinforced basin-type insulator for high voltage switchgear
CN107221394A (en) * 2017-07-04 2017-09-29 北京金富泓科技有限公司 Novel compound post insulator and preparation method thereof
CN107403671A (en) * 2017-09-05 2017-11-28 湖南阳东电瓷电气股份有限公司 A kind of composite insulator and preparation method thereof
CN109754959A (en) * 2019-02-26 2019-05-14 山东辰祥电气设备有限公司 Glue impregnated paper bushing with fiber-reinforced layer
CN110676001A (en) * 2019-09-20 2020-01-10 江西华洋电瓷制造有限公司 Composite material super-multi-shed insulator composition and manufacturing method thereof
CN112757545A (en) * 2020-12-17 2021-05-07 刘凤 Preparation method of self-repairing composite insulator
CN113059823A (en) * 2021-03-19 2021-07-02 合肥工业大学 Internal expansion unfolding mechanism and method for cylindrical carbon fiber winding preparation process
CN113958189A (en) * 2021-04-02 2022-01-21 国网河北省电力有限公司电力科学研究院 Novel composite insulating cross arm for power transmission line and manufacturing process thereof

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