CN101749939A - Installation method of rotary kiln tyre - Google Patents
Installation method of rotary kiln tyre Download PDFInfo
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- CN101749939A CN101749939A CN200810229902A CN200810229902A CN101749939A CN 101749939 A CN101749939 A CN 101749939A CN 200810229902 A CN200810229902 A CN 200810229902A CN 200810229902 A CN200810229902 A CN 200810229902A CN 101749939 A CN101749939 A CN 101749939A
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- wheel band
- cylindrical shell
- tyre
- installation
- press
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Abstract
The invention relates to an installation method of a rotary kiln tyre, which adopts an adjustment method that: (1) two presses I are arranged in parallel below the tyre and round steel is arranged between the presses I and the tyre; (2) two presses II matching with the presses I are arranged at both sides of the tyre to adjust the clearance between the tyre and a cylinder so as to lead various clearances between the tyre and the cylinder to be uniform; and (3) three hand cranes with the same pressure are uniformly hung on the circumference of the cylinder at an interval of 120-degree angle for adjustment till the center line of the tyre is coincided with that of a roller, and finally positioning stop blocks are arranged at both sides of the tyre so as to ensure stability of the tyre. The installation method has the advantages that the method is used for high-altitude installation of the rotary kiln, the positioning and centering installation method is adopted, the hoisting centering is completed at one time with high efficiency and convenience, the installation process is improved, the installation cost is obviously reduced, the installation quality is improved, and the center line deviation of the rotary kiln cylinder is greatly reduced.
Description
Technical field
The present invention relates to a kind of installation method of rotary kiln tyre.
Background technology
Rotary kiln is a cylindric thing that constant slope is arranged, and gradient is 3～3.5%, promotes material to stir in rotary kiln by the rotation of kiln, makes that material mixes mutually, contact is reacted.Kiln hood coal powder injection burning produces a large amount of heat, and heat is passed to material in modes such as the convection current of flame radiation, hot gas, kiln brick (kliner coating) conduction.Material relies on the gradient of kiln cylinder body and rotation forward motion in kiln of kiln.The installation of rotary kiln comprises: cylinder of rotary kiln is installed, drive apparatus is installed, the carrying roller group is installed, the retaining roller is installed, bull gear is installed and the wheel band is installed.Rotary kiln has strong thermal technology's load and quantity-produced working system aborning, and is very strict to the installation quality requirement, the quality of its installation quality, and can be directly connected to full factory production line normally move.
The rotary kiln main part mainly contains drive end stand, Partner stand, drive apparatus, cylindrical shell, carrying roller installation.The wheel band is the stressed of whole cylindrical shell and transmission supporter in whole system, and edge is enclosed within on drive end stand and the cylindrical shell above the Partner stand, is respectively drive end Propelling wheel band, Partner Propelling wheel band.Require drive end Propelling wheel band and Partner Propelling wheel band and band center line and carrying roller central lines.
In the prior art, the installation of rotary kiln is carried out on ground, and the mode by segmental hoisting is installed in the high-altitude then, and there is the big defective of cylindrical shell centerline deviation in this method.
Summary of the invention
The installation method that the purpose of this invention is to provide a kind of rotary kiln tyre, this method is used for rotary kiln and installs in the high-altitude, adopt the installation method of limit in place, limit centering, hoisting alignment is once finished, high-efficient simple has improved installation progress, has significantly reduced installation cost, and improved installation quality, the cylinder of rotary kiln centerline deviation is reduced greatly.
The present invention is achieved through the following technical solutions:
The installation method of rotary kiln tyre comprises that basis examination, drive end stand and Partner stand centering, carrying roller group are installed, cylindrical shell is installed centering, the installation of wheel band, it is characterized in that the concrete installation steps of taking turns band are as follows:
1) falsework builds; Place a falsework between the two stands of taking turns band pre-the installation, and on outrigger, put crescent moon stand and press well;
2) lifting of pre-mounting wheel band cylindrical shell; With crane and steel wire rope with the Barrel hoisting of pre-mounting wheel band to two stands, its middle cylinder body one end and mounted cylindrical shell are to good position;
3) wheel band edge cover; With cylindrical shell jack-up slowly, make cylindrical shell leave outrigger with press, will take turns band and be inserted on the cylindrical shell, with press back pressure slowly, cylindrical shell is dropped on the support then;
4) wheel band position is adjusted; After wheel band edge is inserted in cylindrical shell, carries out the position adjustment wheel band center is overlapped with the carrying roller center; Method of adjustment is:
1. below the wheel band, adopt two press one placed side by side, and between press one and wheel band, place round steel;
2. adopt again two press two to cooperate press one regulating wheel band and cylindrical shell gap in wheel band both sides again, make the wheel band even with each gap of cylindrical shell;
3. then on the cylindrical shell circumference at interval hexagonal angle evenly hang 3 hand cranes that pressure is identical;
4. strain earlier two hand cranes of downside, until draw motionless; Hand crane returns the hand crane below two more also to drawing motionless position above the tension then, and the wheel band will be to a bit of distance of high-end movement; Repeat said method, the wheel band is slowly moved ahead, until wheel band center line and carrying roller central lines arrange position block in wheel band both sides at last and make the wheel band keep stable;
5) the outrigger Height Adjustment of mounting wheel band; Adjust the outrigger height, make the wheel band become line to contact with two carrying rollers.
Compared with prior art, advantage of the present invention is:
This method is used for rotary kiln installs in the high-altitude, adopts the installation method of limit in place, limit centering, and hoisting alignment is once finished, high-efficient simple has improved installation progress, has significantly reduced installation cost, and improved installation quality, the cylinder of rotary kiln centerline deviation is reduced greatly.
Description of drawings
Fig. 1 is the rotary kiln floor plan;
Fig. 2 is the rotary structure schematic diagram;
Fig. 3 is that falsework is installed sketch;
Fig. 4 is the structure chart of crescent moon stand;
Fig. 4-the 1st, the front view of crescent moon stand;
Fig. 4-the 2nd, the side view of crescent moon stand;
The vertical view of Fig. 4-3 crescent moon stand;
Fig. 5 is a cylindrical shell lifting sketch one;
Fig. 6 is a cylindrical shell lifting sketch two;
Fig. 7 is a wheel band edge cover sketch;
Fig. 8 is that sketch one is adjusted in wheel band position;
Fig. 9 is that sketch two is adjusted in wheel band position;
Figure 10 is that mobile schematic diagram is adjusted in wheel band position;
Figure 10-the 1st, initial state figure;
Figure 10-the 2nd, downside two crane tension figure;
Figure 10-the 3rd, upside crane tension figure;
Figure 10-4 is two 100t press recovery figure.
Among the figure: 1-drive end stand 2-drive apparatus 3-Partner stand 4-drive end Propelling wheel band 5-Partner Propelling wheel band 6-cylindrical shell 7-support 8-falsework 9-crescent moon base 10-crane 11-50t press 12-wheel band 13-100t press 14-round steel 15-10t press 16-hand crane suspension centre
The specific embodiment
The installation method of rotary kiln tyre comprises that basis examination, drive end stand and Partner stand centering, carrying roller group are installed, cylindrical shell is installed centering, the installation of wheel band, and the concrete installation steps of taking turns band are as follows:
1) falsework builds; See Fig. 3, place a falsework 8 between the two stands of taking turns band on the basic stand pre-the installation, and on outside 3# support 7, put crescent moon stand (Fig. 4-1, Fig. 4-2, Fig. 4-3) and 100t press well that falsework 8 positions are apart from 3# support 7 center line 2m;
2) lifting of pre-mounting wheel band cylindrical shell; See Fig. 5, Fig. 6, with crane 10 and steel wire rope with the Barrel hoisting of pre-mounting wheel band to two stands, its middle cylinder body one end and mounted cylindrical shell are to good position;
3) wheel band edge cover; See Fig. 7, after cylindrical shell is in place, utilize the 100t press with cylindrical shell jack-up slowly, make cylindrical shell leave outrigger, Propelling wheel band 12 is inserted on the cylindrical shell, with 100t press back pressure slowly, cylindrical shell is dropped on the 3# support then;
4) wheel band position is adjusted; See Fig. 8-Figure 10, after wheel is with 12 edges to be inserted in cylindrical shell, carries out the position adjustment and make wheel band center and carrying roller center superposition; Method of adjustment is:
1. see Fig. 8, below wheel band, adopt two 100t press 1 placed side by side, and between 100t press 1 and wheel are with 12 placement round steel 14;
2. see Fig. 9, adopt again two 50t press 2 11 to close 100t press one 13 regulating wheel bands and cylindrical shell gap in wheel band both sides again, make the wheel band even with each gap of cylindrical shell;
3. see Fig. 9, interval, hand crane suspension centre 16 places hexagonal angle evenly hangs 3 10t hand cranes 15 on the cylindrical shell circumference then;
4. see Fig. 8-Figure 10, strain earlier two hand cranes of downside, until draw motionless; Hand crane returns following two 100t press more also to drawing motionless position above the tension then, and the wheel band will be to a bit of distance of high-end movement; Repeat said method, the wheel band is slowly moved ahead, until wheel band center line and carrying roller central lines arrange position block in wheel band both sides at last and make the wheel band keep stable;
5) the outrigger 3# support height of mounting wheel band is adjusted; Adjust the outrigger height, make the wheel band become line to contact with two carrying rollers.
Claims (1)
1. the installation method of rotary kiln tyre comprises that basis examination, drive end stand and Partner stand centering, carrying roller group are installed, cylindrical shell is installed centering, the installation of wheel band, it is characterized in that the concrete installation steps of taking turns band are as follows:
1) falsework builds; Place a falsework between the two stands of taking turns band pre-the installation, and on outrigger, put crescent moon stand and press well;
2) lifting of pre-mounting wheel band cylindrical shell; With crane and steel wire rope with the Barrel hoisting of pre-mounting wheel band to two stands, its middle cylinder body one end and mounted cylindrical shell are to good position;
3) wheel band edge cover; With cylindrical shell jack-up slowly, make cylindrical shell leave outrigger with press, will take turns band and be inserted on the cylindrical shell, with press back pressure slowly, cylindrical shell is dropped on the support then;
4) wheel band position is adjusted; After wheel band edge is inserted in cylindrical shell, carries out the position adjustment wheel band center is overlapped with the carrying roller center; Method of adjustment is:
1. below the wheel band, adopt two press one placed side by side, and between press one and wheel band, place round steel;
2. adopt again two press two to cooperate press one regulating wheel band and cylindrical shell gap in wheel band both sides again, make the wheel band even with each gap of cylindrical shell;
3. then on the cylindrical shell circumference at interval 120.The angle evenly hangs 3 hand cranes that pressure is identical;
4. strain earlier two hand cranes of downside, until draw motionless; Hand crane returns following two press more also to drawing motionless position above the tension then, and the wheel band will be to a bit of distance of high-end movement; Repeat said method, the wheel band is slowly moved ahead, until wheel band center line and carrying roller central lines arrange position block in wheel band both sides at last and make the wheel band keep stable;
5) the outrigger Height Adjustment of mounting wheel band; Adjust the outrigger height, make the wheel band become line to contact with two carrying rollers.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200810229902A CN101749939B (en) | 2008-12-18 | 2008-12-18 | Installation method of rotary kiln tyre |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200810229902A CN101749939B (en) | 2008-12-18 | 2008-12-18 | Installation method of rotary kiln tyre |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101749939A true CN101749939A (en) | 2010-06-23 |
| CN101749939B CN101749939B (en) | 2012-10-03 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN200810229902A Expired - Fee Related CN101749939B (en) | 2008-12-18 | 2008-12-18 | Installation method of rotary kiln tyre |
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| Country | Link |
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| CN (1) | CN101749939B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104390452A (en) * | 2014-11-21 | 2015-03-04 | 广西鱼峰水泥股份有限公司 | Kiln turning method for rotary kiln large-gear precise alignment |
-
2008
- 2008-12-18 CN CN200810229902A patent/CN101749939B/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104390452A (en) * | 2014-11-21 | 2015-03-04 | 广西鱼峰水泥股份有限公司 | Kiln turning method for rotary kiln large-gear precise alignment |
| CN104390452B (en) * | 2014-11-21 | 2016-08-24 | 广西鱼峰水泥股份有限公司 | The rotary kiln method of rotary kiln gear wheel essence centering |
Also Published As
| Publication number | Publication date |
|---|---|
| CN101749939B (en) | 2012-10-03 |
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| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
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| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20121003 Termination date: 20161218 |