CN106287105B - A kind of large-scale pipeline internal installation device - Google Patents
A kind of large-scale pipeline internal installation device Download PDFInfo
- Publication number
- CN106287105B CN106287105B CN201610785903.4A CN201610785903A CN106287105B CN 106287105 B CN106287105 B CN 106287105B CN 201610785903 A CN201610785903 A CN 201610785903A CN 106287105 B CN106287105 B CN 106287105B
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- Prior art keywords
- support ring
- support
- internals
- scale pipeline
- pipeline
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- 238000009434 installation Methods 0.000 title claims abstract description 44
- 241000282693 Cercopithecidae Species 0.000 claims abstract description 18
- 238000005096 rolling process Methods 0.000 claims description 10
- 238000000034 method Methods 0.000 description 7
- 230000006872 improvement Effects 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 2
- 238000012356 Product development Methods 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000003028 elevating effect Effects 0.000 description 1
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L55/00—Devices or appurtenances for use in, or in connection with, pipes or pipe systems
- F16L55/26—Pigs or moles, i.e. devices movable in a pipe or conduit with or without self-contained propulsion means
- F16L55/28—Constructional aspects
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C19/00—Cranes comprising trolleys or crabs running on fixed or movable bridges or gantries
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Supports For Pipes And Cables (AREA)
Abstract
The invention discloses a kind of large-scale pipeline internal installation device, including support ring, support ring connecting rod, crane rail and the slidable monkey on crane rail, the support ring at least two and arranged in parallel, the support ring connecting rod and the support frame for composition cylinder that at least two support rings link together, the crane rail is on support frame, its direction is parallel with support ring connecting rod, the monkey is provided with the remote control for controlling its motion and lifting, the tourelle being in contact with large-scale pipeline inner surface is provided with the outside of the support ring, the tourelle is multiple roller supports on the outside of support ring, the roller support is symmetrical arranged with the center of circle of support ring, the roller support outer surface is provided with multiple multi-directional balls；Internals are put into the device, then the device is sent into large-scale pipeline, effectively reduce internals damage, while be readily embodied in large-scale pipeline to internals angle adjustment.
Description
Technical field
The invention belongs to Pipe installing field, a kind of large-scale pipeline internal installation device of specific design.
Background technology
Jacketed equipment is a kind of new industrial product structure, and it is combined by internals and outer sleeve, outer sleeve
Internals can be played a part of protecting and supported, have the characteristics that space is small, energy transfer efficiency is high, more and more quilt
Using in the large scale equipments such as heat exchanger, wind-tunnel.With the update of industrial products, jacketed equipment is also gradually towards large-scale
Change, high-precision direction are developed, and large-scale jacketed equipment large volume, the installation difficulty of high quality internals are also increasing, using which kind of
Equipment come realize the high-precision Fast Installation of large-scale pipeline internals have become limit product development deciding factor.
It is essentially relying on during traditional pipeline internal installation at the top of inner-walls of duct and fixed boom hoisting is set, by setting
Device the internals of pipeline are grouped with installation in a manner of pulling, the elevating capacity of such boom hoisting is extremely limited, applies
Work process needs to take substantial amounts of space at the top of pipeline, and can not realize the transport to large-scale pipeline internals inside pipeline, difficult
To meet the trend of pipeline internals maximization development.
The content of the invention
It is an object of the invention to provide a kind of large-scale pipeline internal installation device and installation method, reduces in large-scale pipeline
Damage of the towing to internals when part is installed, another object of the present invention are to provide a kind of convenient regulation internals peace in large-scale pipeline
The erecting device of angle is filled, solves internals angular adjustment difficult problem in large-scale pipeline.
In order to solve the above problems, the technical solution adopted by the present invention is：
A kind of large-scale pipeline internal installation device, it is characterised in that：Including support ring, support ring connecting rod, crane rail
It is described with the slidable monkey on crane rail, the support ring at least two and arranged in parallel
Support ring connecting rod and the support frame for composition cylinder that at least two support rings link together, the crane rail is located at branch
On support, its direction is parallel with support ring connecting rod, and the monkey is provided with the remote control for controlling its motion and lifting, described
The tourelle being in contact with large-scale pipeline inner surface is provided with the outside of support ring, internals are put into the device, then filled this
Put and be sent into large-scale pipeline, effectively reduce internals damage, while be readily embodied in large-scale pipeline to internals angle adjustment.
As an improvement, the tourelle is multiple roller supports on the outside of support ring, the roller support is to prop up
The center of circle of pushing out ring is symmetrical arranged, and the roller support outer surface is provided with multiple multi-directional balls, and support frame can be realized by multi-directional ball
Angular adjustment, while can easier by support frame be sent into large-scale pipeline in.
As an improvement, the support ring connecting rod and crane rail on the inside of support ring with being connected.
As an improvement, the support ring has 3-7；The crane rail has 2-4, and each crane rail is provided with
2-4 monkey, to adapt to the internals of different size and weight.
As an improvement, the multi-directional ball of the roller support outer surface replaces with multiple rolling elements, the rolling element rolling square
To parallel with support ring connecting rod direction, support frame is sent into large-scale pipeline simultaneously realizing, cost is low, while can prevent
Support frame spins in large-scale pipeline.
Present invention has the advantages that：
Large-scale pipeline internals auxiliary installation device can be used for auxiliary to install the heavy internals inside various pipelines, have structure
Simply, versatile, easy operation, precision be higher, repeatable the features such as utilizing, during solving large-scale pipeline internal installation
The problem of transport and lifting group pair inside pipeline, there is following innovative point compared with traditional installation method：
1. the device used in this method is relatively simple, the quantity of support ring and monkey can be built-in according to pipeline
Length and weight be combined, suitable for the installation of various sizes specification internals, there is the wide scope of application.
2. it is equipped with multigroup rolling with multi-directional ball at the top and bottom of large-scale pipeline internals auxiliary installation device support ring
Dynamic bearing, the device can be made to carry pipeline internals and carry out slidably, solving large-scale internals inside pipeline along inner-walls of duct
The problem of transport, improve conevying efficiency of the large-scale internals inside pipeline.
3. the top of large-scale pipeline internals auxiliary installation device is provided with two parallel crane rails, and crane is led
The end of rail is cantilever beam structure, and large-scale internals can be incited somebody to action after being transported to corresponding installation site by remote control control monkey
Internals are sling and adjust Installation posture, and after the completion for the treatment of internal installation pose adjustment, installation position is transported to by cantilevered track
Put and installed, reduce large-scale internal installation it is in place during pose adjustment and mobile difficulty, improve large-scale internals and exist
Assembling precision inside pipeline, the set-up time of large-scale internals is saved.
Brief description of the drawings
Fig. 1 is schematic structural view of the invention；
Fig. 2 is the schematic diagram that large-scale pipeline internals are put into apparatus of the present invention；
Fig. 3 is the schematic diagram that large-scale pipeline internals are sent into pipeline using apparatus of the present invention；
Fig. 4 be using apparatus of the present invention in large-scale pipeline to internals running fix schematic diagram；
Fig. 5 is rolling element structural representation.
1- support rings, 2- support ring connecting rods, 3- roller supports, 4- multi-directional balls, 5- crane rails, 6- monkeies,
7- remote controls, 8- rolling elements.
Embodiment
The present invention is a kind of device and method of large-scale pipeline internal installation, and device is by support ring 1, roller support 3, universal
Ball 4, support ring connecting rod 2, crane rail 5, monkey 6 and remote control 7 form（Fig. 1）.Support ring in device connects
Bar 2 and the support frame for composition cylinder that at least two support rings 1 link together, the quantity of support ring and support ring connecting rod
Length can be configured according to the length dimension of pipeline internals（As shown in Figure 2）, multi-directional ball 4 is arranged on the convex surface of roller support 3
With inner-walls of duct sliding contact.Crane rail 5 is arranged on support ring top and forms cantilevered track, the quantity of monkey 6
It can be configured, be attached between monkey 6 and track by nested pattern, lifting according to the weight of pipeline internals
Machine dolly 6 controls its operation process by remote controller 7.
As shown in figure 5, the multi-directional ball 4 on the surface of roller support 3 can be replaced with rolling element 8, the rolling element 8
Rotating direction is parallel with the direction of support ring connecting rod 2, is sent into support frame in large-scale pipeline simultaneously realizing, cost is low, together
When can prevent support frame from being spinned in large-scale pipeline.
The internals of large-scale pipeline are placed in the inside of the present apparatus during work, and large-scale pipeline is sent to by external equipment
Inside.Corresponding to being run to when the present apparatus and pipeline internals after installation site, by the monkey 6 of device itself by
Part is vacantly sling and adjusts its posture, and slow traveling hoist dolly 6 makes the installation site that internals are moved in pipeline, realizes big
Steady, the accurate installation of type pipeline internals.
Embodiment and workflow：
It is first according to said structure and assembles the device；
Transport and installation of the large-scale pipeline internals in pipeline inner space：Large-scale pipeline internals auxiliary installation device is a kind of
Collect the device of pipeline inside transport and internal installation, the internals of pipeline are sent into inside large-scale pipeline with the present apparatus by external equipment
After, the upper and lower part of the present apparatus is equipped with mobile device, and the internals of pipeline can be made to be transported along inner-walls of duct to the phase of installation
Answer position.The internals of pipeline are transported to installation site by the present apparatus, and the multiple monkeies carried by the present apparatus will
It slings the Installation posture for vacantly, adjusting internals, and the installation site for driving monkey to be delivered to internals inside pipeline,
Realize accurate installation of the large-scale pipeline internals inside pipeline（Fig. 3 and Fig. 4）.
Workflow：A kind of workflow of the large-scale pipeline internal installation method based on device is mainly by the assembling of device
Branch is selected according to the length of large-scale pipeline internals in the transport of pipeline inner space and installation two parts composition, use with internals
Pipeline internals are placed in it by the quantity of pushing out ring 1 and the length of support ring connecting rod 2 and crane rail 5, the device after being completed
Inside, the device and pipeline internals are sent into the inside of large-scale pipeline by external equipment.The device and pipeline internals are admitted to
After large-scale pipeline inside, pipeline internals are transported into installation site to pipeline by the roller support 3 of the present apparatus itself,
The multiple monkeies 6 carried by the present apparatus sling pipeline internals the Installation posture for vacantly, adjusting internals, and drive
The installation site that internals are delivered to inside pipeline by heavy-duty machine dolly 6 is installed to pipeline internals.
Claims (5)
- A kind of 1. large-scale pipeline internal installation device, it is characterised in that：Including support ring, support ring connecting rod, crane rail and The slidable monkey on crane rail, the support ring at least two and arranged in parallel, the branch Pushing out ring connecting rod and the support frame for composition cylinder that at least two support rings link together, the crane rail is located at support On frame, its direction is parallel with support ring connecting rod, and the monkey is provided with the remote control for controlling its motion and lifting, the branch The tourelle being in contact with large-scale pipeline inner surface is provided with the outside of pushing out ring.
- A kind of 2. large-scale pipeline internal installation device according to claim 1, it is characterised in that：The tourelle be located at Multiple roller supports on the outside of support ring, the roller support are symmetrical arranged with the center of circle of support ring, the roller support appearance Face is provided with multiple multi-directional balls.
- A kind of 3. large-scale pipeline internal installation device according to claim 2, it is characterised in that：The support ring connecting rod and rise Heavy-duty machine guide rail on the inside of support ring with being connected.
- A kind of 4. large-scale pipeline internal installation device according to claim 3, it is characterised in that：The support ring has 3-7； The crane rail has 2-4, and each crane rail is provided with 2-4 monkey.
- A kind of 5. large-scale pipeline internal installation device according to claim 2, it is characterised in that：The roller support outer surface Provided with multiple rolling elements, the rolling element rotating direction is parallel with support ring connecting rod direction.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610785903.4A CN106287105B (en) | 2016-08-31 | 2016-08-31 | A kind of large-scale pipeline internal installation device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610785903.4A CN106287105B (en) | 2016-08-31 | 2016-08-31 | A kind of large-scale pipeline internal installation device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106287105A CN106287105A (en) | 2017-01-04 |
| CN106287105B true CN106287105B (en) | 2018-01-23 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201610785903.4A Active CN106287105B (en) | 2016-08-31 | 2016-08-31 | A kind of large-scale pipeline internal installation device |
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| CN (1) | CN106287105B (en) |
Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109341898B (en) * | 2018-12-13 | 2021-06-01 | 盐城市沿海新能源汽车科技有限公司 | Dedicated temperature-detecting device of hot runner |
| CN110454471B (en) * | 2019-08-29 | 2020-11-06 | 燕山大学 | Automatic connecting and locking device for large-scale cylinder section equipment |
| CN112984272A (en) * | 2021-02-19 | 2021-06-18 | 秦倩倩 | Auxiliary starting device for hot wax-containing crude oil pipeline for petrochemical industry |
| CN117028730B (en) * | 2023-08-13 | 2024-06-11 | 上海城建水务工程有限公司 | Device and method for repairing steel plate lining inside large-diameter pipeline with middle conduit |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1421542A (en) * | 1972-06-14 | 1976-01-21 | Goddard Engs Ltd P R | Method and apparatus for sleeving a pipeline |
| CN202481948U (en) * | 2011-12-30 | 2012-10-10 | 长城汽车股份有限公司 | Workpiece conveying hanger |
| CN203656487U (en) * | 2013-11-29 | 2014-06-18 | 中投（天津）热能装备发展有限公司 | Low-noise rolling support of prefabricated directly-buried steam heat-preservation pipe |
| CN204592555U (en) * | 2015-05-11 | 2015-08-26 | 中建安装工程有限公司 | Pipe installing bidirectional sliding rail crane device |
| CN204699678U (en) * | 2015-05-28 | 2015-10-14 | 山西丰喜化工设备有限公司 | A kind of isothermal change furnace is around pipe internal installation device |
| CN105060134A (en) * | 2015-08-20 | 2015-11-18 | 高阳 | Novel large-lifted-weight high-safety tower crane for counterweight balance mechanism and reforming and upgrading of tower crane |
-
2016
- 2016-08-31 CN CN201610785903.4A patent/CN106287105B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1421542A (en) * | 1972-06-14 | 1976-01-21 | Goddard Engs Ltd P R | Method and apparatus for sleeving a pipeline |
| CN202481948U (en) * | 2011-12-30 | 2012-10-10 | 长城汽车股份有限公司 | Workpiece conveying hanger |
| CN203656487U (en) * | 2013-11-29 | 2014-06-18 | 中投（天津）热能装备发展有限公司 | Low-noise rolling support of prefabricated directly-buried steam heat-preservation pipe |
| CN204592555U (en) * | 2015-05-11 | 2015-08-26 | 中建安装工程有限公司 | Pipe installing bidirectional sliding rail crane device |
| CN204699678U (en) * | 2015-05-28 | 2015-10-14 | 山西丰喜化工设备有限公司 | A kind of isothermal change furnace is around pipe internal installation device |
| CN105060134A (en) * | 2015-08-20 | 2015-11-18 | 高阳 | Novel large-lifted-weight high-safety tower crane for counterweight balance mechanism and reforming and upgrading of tower crane |
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|---|---|
| CN106287105A (en) | 2017-01-04 |
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