CN101749664B - Method for manufacturing LED light fitting - Google Patents

Method for manufacturing LED light fitting Download PDF

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Publication number
CN101749664B
CN101749664B CN2008101802288A CN200810180228A CN101749664B CN 101749664 B CN101749664 B CN 101749664B CN 2008101802288 A CN2008101802288 A CN 2008101802288A CN 200810180228 A CN200810180228 A CN 200810180228A CN 101749664 B CN101749664 B CN 101749664B
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China
Prior art keywords
unit
plastic
led light
light fitting
manufacturing led
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Expired - Fee Related
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CN2008101802288A
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Chinese (zh)
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CN101749664A (en
Inventor
陈尚麟
徐志宏
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Everlight Electronics Co Ltd
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Everlight Electronics Co Ltd
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Abstract

The invention relates to a method for manufacturing an LED light fitting, which comprises the steps: an LED and a pair of power lines are provided; the LED is electrically connected with the power lines; a pre-molded body is provided and is used for covering the LED, wherein the body consists of a first plastic block and a second plastic block; a plurality of location columns are formed on the first plastic block; a plurality of location holes are formed on the second plastic block, wherein the plurality of location columns and the plurality of location holes are arranged opposite to each other; a plurality of slots are formed on the first and the second plastic blocks; fusion guide lines are respectively formed on the edge of each plastic block and between the plurality of slots; and the plurality of plastic blocks are jointed with each other.

Description

Method for manufacturing LED light fitting
Technical field
The invention relates to a kind of light fixture manufacturing approach, and particularly relevant for a kind of method for manufacturing LED light fitting.
Background technology
Christmas lamp is one of the important ornament on Christmas Day, and the popular especially commodity on Christmas Day of LED type Christmas lamp.
The preparation method of known LED type Christmas lamp; All be after earlier bulb type packaged LED and a pair of power line being electrically connected; Mode through the plastics ejection formation coats LED with being connected partly of power line again, causes the short circuit of both positive and negative polarity to prevent extraneous moisture.
The preparation method of above-mentioned Christmas lamp needs a period of time let and just can carry out the subsequent packages shipment after the end product cooling after plastics penetrate step.This large quantities of not only urgency but also the order caught up with, is a very adverse factors concerning between Christmastime.In view of this, the preparation method that needs a kind of Christmas lamp faster on the market.
Summary of the invention
Therefore the object of the invention is providing a kind of method for manufacturing LED light fitting exactly, and it can shorten the time of led lamp assembling effectively, to meet a large amount of demands of making in market.
To achieve these goals, the present invention proposes a kind of method for manufacturing LED light fitting, comprises following steps.One light emitting diode and a pair of power line are provided.Electrically connect light emitting diode and this is to power line.One pre-molded body is provided, and to coat light emitting diode, wherein body is made up of first unit of plastic and second unit of plastic.Form a plurality of reference columns on this first unit of plastic.Form a plurality of locating holes on this second unit of plastic, wherein these a plurality of reference columns are positioned opposite to each other with these a plurality of locating holes.Form a plurality of wire casings on this first unit of plastic and this second unit of plastic.Form respectively and lead fuse between the edge and these a plurality of wire casings of this unit of plastic respectively.And engage first unit of plastic and second unit of plastic.
From the above, use assembling mode of the present invention except the time of processing procedure accelerates, in the automated production of led lamp, increased many conveniences, can reduce the use of manpower,, suitable help is arranged the saving of human cost.
Description of drawings
For letting above and other objects of the present invention, characteristic, advantage and the embodiment can be more obviously understandable, the detailed description of appended accompanying drawing be following:
Fig. 1 is the exploded view according to a kind of led lamp of the present invention's one preferred embodiment;
Fig. 2, the 3rd, the enlarged drawing of two unit of plastics of Fig. 1; And
Fig. 4 is the making flow chart according to a kind of led lamp of the present invention's one preferred embodiment.
[primary clustering symbol description]
Figure GSB00000655552000021
The specific embodiment
As stated, the present invention provides a kind of preparation method of led lamp fast, can effectively shorten the time of the last number of assembling steps of led lamp, to meet a large amount of demand in market.Below will explain orally the preparation method of this led lamp with preferred embodiments.
, be exploded view please according to a kind of led lamp of the present invention's one preferred embodiment with reference to Fig. 1.Led lamp 100 comprises body 101, power line 106 and bulb type encapsulation LED 108; Wherein body 101 is to be made up of first unit of plastic 102 and 104 of second unit of plastics; And coat light emitting diode 108, and power line 106 is to electrically connect light emitting diode 108.
, be the enlarged drawing of two unit of plastics of Fig. 1 please with reference to Fig. 2,3.Second unit of plastic 104 has a pair of locating hole 104a and is positioned on the composition surface; Two locating hole 104a are positioned at the both sides of second unit of plastic 104 and positioned opposite to each other; And with respect to locating hole 104a place, be to form a pair of reference column 102a on the composition surface of first unit of plastic 102.Be noted that reference column 102a is sticked among the locating hole 104a when second unit of plastic 104 engages with first unit of plastic 102, with affixed and locate second unit of plastic 104 and first unit of plastic 102.In addition, in the present embodiment, be to form light trough 102d, 104d respectively in an end on first unit of plastic 102 and second unit of plastic, 104 composition surfaces, the shape of light trough 102d, 104d is unrestricted, for example is the groove with a circular-arc surface.When first unit of plastic 102 combines with second unit of plastic 104, between light trough 102d, 104d, can form an accommodation space (figure does not illustrate), in order to hold bulb type encapsulation LED 108.
Please continue to consult Fig. 2 and Fig. 3, for ccontaining two power lines 106, be on first unit of plastic 102 and second unit of plastic 104, to form a plurality of wire casing 102c, 102e, 104b, 104c.Be noted that wire casing can be single bore or has different inner diameters, wherein, on second unit of plastic 104, the internal diameter of wire casing 104b is the internal diameter less than wire casing 104c, and wire casing 104b, 104c are formed between the two locating hole 104a with a fixed range.In addition; At wire casing 104b, 104c place, be to form wire casing 102e, 102c on first unit of plastic 102, in other words with respect to second unit of plastic 104; Wire casing 102c, 102e are formed between the two reference column 102a, and the internal diameter of wire casing 102e is the internal diameter less than wire casing 102c.After 102,104 combinations of two unit of plastics, power line 106 is to be placed in the wire casing, in addition, because therefore interval one fixed range between the wire casing can insulate between two power lines 106.In addition, the combination of wire casing 102c and wire casing 104c that it should be noted that the internal diameter broad can also be contained in the processing procedure except holding power line 106, the plastics of the unnecessary molten condition that produces because of the ultrasonic processing procedure.
Accept above-mentioned; In the present embodiment; Be between the edge of first unit of plastic 102 and two wire casing 102c, 102e, to form to lead fuse 102b; It is at the follow-up ultrasonic that carries out when engaging first unit of plastic 102 and second unit of plastic 104, the joint efficiency that can promote second unit of plastic 104 and first unit of plastic 102.Certainly, lead fuse 102b and be not restricted to and be formed on first unit of plastic 102, in the present embodiment, lead fuse 102b and also can be formed on second unit of plastic 104.
, be making flow chart please according to a kind of led lamp of the present invention's one preferred embodiment with reference to Fig. 4.In step 402, electrically connect bulb type packaged LED and a pair of power line.In step 404, the unit of plastic body of two moulding in advance is provided, body comprises first unit of plastic and second unit of plastic.Basically, step 402 can be carried out or carry out respectively with step 404 simultaneously, carries out the speed that step 402 and step 404 can increase whole processing procedure simultaneously.Then, in step 406, two unit of plastics are made up and connect the bulb type packaged LED, last to form the body of a column type, with ultrasonic the unit of plastic joint is got finished product to the end.The flow process of above-mentioned led lamp utilizes ultrasonic to engage unit of plastic, makes the speed of assembling finished product significantly promote.
In method for manufacturing LED light fitting of the present invention because the body of light fixture is formed by two unit of plastics, two unit of plastics are engaged through the ultrasonic processing procedure, can so that the time of the assembling of light fixture shorten effectively, to meet the requirement of quick shipment.
Though the present invention discloses as above with a preferred embodiment; Right its is not in order to limit the present invention; Anyly be familiar with this technological personnel; Do not breaking away from the spirit and scope of the present invention, when can doing various changes and retouching, so protection scope of the present invention is as the criterion when looking the scope that the accompanying Claim book defined.

Claims (11)

1. a method for manufacturing LED light fitting is characterized in that, comprises:
One light emitting diode and a pair of power line are provided;
Electrically connect this light emitting diode and this is to power line;
One pre-molded body is provided, and to coat this light emitting diode, wherein this body is made up of first unit of plastic and second unit of plastic;
Form a plurality of reference columns on this first unit of plastic;
Form a plurality of locating holes on this second unit of plastic, wherein these a plurality of reference columns are positioned opposite to each other with these a plurality of locating holes;
Form a plurality of wire casings on this first unit of plastic and this second unit of plastic;
Form respectively and lead fuse between the edge and these a plurality of wire casings of this unit of plastic respectively; And
Engage those unit of plastics.
2. method for manufacturing LED light fitting according to claim 1 is characterized in that, when the combination of those unit of plastics, respectively this reference column is to be sticked in respectively in this locating hole.
3. method for manufacturing LED light fitting according to claim 1 is characterized in that, these a plurality of wire casings are to be formed between these a plurality of reference columns and this a plurality of locating holes.
4. method for manufacturing LED light fitting according to claim 3 is characterized in that, is formed between these a plurality of wire casings between the reference column of this first unit of plastic to have a fixed range.
5. method for manufacturing LED light fitting according to claim 3 is characterized in that, is formed between these a plurality of wire casings between the locating hole of this second unit of plastic to have a fixed range.
6. method for manufacturing LED light fitting according to claim 1 is characterized in that, when those unit of plastic combinations, this is placed between these a plurality of wire casings power line.
7. method for manufacturing LED light fitting according to claim 1 is characterized in that, these a plurality of wire casings are single bore or different inner diameters.
8. method for manufacturing LED light fitting according to claim 1 is characterized in that, also comprises to form a light trough respectively in an end of each this unit of plastic and positioned opposite to each other.
9. method for manufacturing LED light fitting according to claim 8 is characterized in that, respectively this light trough has a circular-arc surface.
10. method for manufacturing LED light fitting according to claim 8 is characterized in that, when this two unit of plastics combination, form an accommodation space between the said light trough, and this light emitting diode places in this accommodation space.
11. method for manufacturing LED light fitting according to claim 1 is characterized in that, engages those unit of plastics through ultrasonic.
CN2008101802288A 2008-11-28 2008-11-28 Method for manufacturing LED light fitting Expired - Fee Related CN101749664B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2008101802288A CN101749664B (en) 2008-11-28 2008-11-28 Method for manufacturing LED light fitting

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2008101802288A CN101749664B (en) 2008-11-28 2008-11-28 Method for manufacturing LED light fitting

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CN101749664B true CN101749664B (en) 2012-05-30

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TW200614B (en) * 1992-02-28 1993-02-21 Yih-Long Wu String of charisma's decoration lamps
CN1773785A (en) * 2004-11-08 2006-05-17 徐建国 Colour lamp base of non-binding post on colour lamp string
US7090529B1 (en) * 2005-09-10 2006-08-15 Xiao-Ping Wang LED connector
CN2831525Y (en) * 2005-08-19 2006-10-25 吴清标 Improved decorative lights
CN2831526Y (en) * 2005-08-19 2006-10-25 吴清标 Combined decorative lights

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TW200614B (en) * 1992-02-28 1993-02-21 Yih-Long Wu String of charisma's decoration lamps
CN1773785A (en) * 2004-11-08 2006-05-17 徐建国 Colour lamp base of non-binding post on colour lamp string
CN2831525Y (en) * 2005-08-19 2006-10-25 吴清标 Improved decorative lights
CN2831526Y (en) * 2005-08-19 2006-10-25 吴清标 Combined decorative lights
US7090529B1 (en) * 2005-09-10 2006-08-15 Xiao-Ping Wang LED connector

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Address after: The road of Taiwan Province, New Taipei City Forest District No. 6-8

Applicant after: Everlight Electronics Co.,Ltd.

Address before: 25, Lane 76, three section, Central Road, Tu County, Taiwan, Taipei, China

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