CN101743600B - Electrical wire coating apparatus and method thereof - Google Patents

Electrical wire coating apparatus and method thereof Download PDF

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Publication number
CN101743600B
CN101743600B CN2008800248620A CN200880024862A CN101743600B CN 101743600 B CN101743600 B CN 101743600B CN 2008800248620 A CN2008800248620 A CN 2008800248620A CN 200880024862 A CN200880024862 A CN 200880024862A CN 101743600 B CN101743600 B CN 101743600B
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China
Prior art keywords
electric wire
pair
holding tank
sponge
breach
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Expired - Fee Related
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CN2008800248620A
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Chinese (zh)
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CN101743600A (en
Inventor
谷口盛厚
镰田毅
杉村惠吾
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Yazaki Corp
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Yazaki Corp
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Publication of CN101743600A publication Critical patent/CN101743600A/en
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B13/00Apparatus or processes specially adapted for manufacturing conductors or cables
    • H01B13/32Filling or coating with impervious material
    • H01B13/322Filling or coating with impervious material the material being a liquid, jelly-like or viscous substance
    • H01B13/328Filling or coating with impervious material the material being a liquid, jelly-like or viscous substance using a filling or coating bath
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B13/00Apparatus or processes specially adapted for manufacturing conductors or cables
    • H01B13/06Insulating conductors or cables
    • H01B13/16Insulating conductors or cables by passing through or dipping in a liquid bath; by spraying
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/28Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for wire processing before connecting to contact members, not provided for in groups H01R43/02 - H01R43/26

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Coating Apparatus (AREA)
  • Application Of Or Painting With Fluid Materials (AREA)
  • Processing Of Terminals (AREA)

Abstract

An electrical wire coating apparatus forms a coating layer on an outer surface of an electrical wire. The electrical wire coating apparatus has a coating material for forming the coating layer, a pair of sponges that is elastic and configured to be impregnated with a coating liquid made of a coating material and a solvent in which the coating material is dissolved, an accommodating tub that accommodates the pair of the sponges, a moving unit that holds the electrical wire and moves the electrical wire and the accommodating tub relative to each other in a direction orthogonal to a longitudinal direction of the electrical wire, and a pair of indentations that allows the electrical wire moving relative to the accommodating tub to be accommodated into the accommodating tub.

Description

Electric wire coating unit and electric wire painting method
Technical field
The present invention relates to the method that is used on the outer surface of electric wire, providing coat of electric wire coating unit and this electric wire coating unit.
Background technology
Since as the motor vehicle equipment of movable body increasing electronic equipment; So numerous wire harness is used to transmit the electric power by the power supply supply, and be used for being sent to electronic equipment from electronic control unit and vehicle-mounted microcontroller and microprocessor control signal.Wire harness comprises electric wire and the connector that is connected to the electric wire terminal.
This electric wire is a covered electric cable, and it has conductive core line and the electrical insulation synthetic resin that covers this heart yearn.This connector has conductive terminal joint and electric insulation connector shell.This terminal fitting is connected to the terminal of electric wire, so that this terminal is electrically connected on the heart yearn of electric wire.Connector shell is a box-shaped, and is configured for terminal fitting is contained in the terminal accommodating chamber that is formed on the inner straight hole shape of connector shell.
When this wire harness of assembling, electric wire is cut into predetermined length, terminal fitting is connected to the terminal of electric wire then, and electric wire connects mutually as required.Then, the terminal is inserted in the connector shell.Wire harness is able to assembling with such or similar mode.
The electric wire terminal of wire harness has mark (outer surface that is applied to electric wire through the material of will painting forms); Said mark provides the operation indication information, comprises the corresponding relation (referring to patent document 1) between (the terminal accommodating chamber) connector shell that should insert in terminal and this terminal.Owing to such mark possibly degenerated or finally disappear along with the time; Thereby so form coat through at first on the electric wire surface, applying primer; Thereby and then the material of will painting be applied to can improve on this coat the colouring material adhesion mode, the material that prevents to paint comes off from the electric wire outer surface.
As recited above, when mark only is arranged on the electric wire terminal, adopt the coat of above-mentioned coating material only to be formed on the terminal.Painting method under this situation for example is so-called immersion cladding process, and it is immersed in the applying liquid of being processed by coating material and the solvent that is used for dissolving this coating material through the electric wire that will keep in the vertical direction and forms coat.
Patent document 1: Japanese patent application discloses the H05-217435 communique
Summary of the invention
The technical issues that need to address
Yet as stated, when electric wire keeps in the vertical direction and the terminal of electric wire when immersing in the applying liquid, applying liquid may enter into the gap between heart yearn and electric wire coating portion and arrive heart yearn.The possibility of result has a negative impact to the mechanical property and the conductivity of electric wire.
The present invention is intended to address the above problem.The purpose of this invention is to provide the electric wire coating unit and only be used for forming coat, preventing the method that electric wire mechanical property and electric conductivity descend simultaneously effectively in the coating portion of electric wire.
The technical scheme that the technical solution problem is taked
For addressing the above problem; According to a first aspect of the invention; The present invention provides a kind of electric wire coating unit that is used on the outer surface of electric wire, forming coat; Comprise: flexible porous member, it is impregnated with the applying liquid that is used to form this coat, and this applying liquid is processed by the solvent that coating material and this coating material are dissolved in wherein; Holding tank, it is used to admit this porous member; Mobile unit, its keep this electric wire and make this electric wire and this holding tank relative to each other with the perpendicular direction of the longitudinal direction of this electric wire on move; With the electric wire receptacle, its allow this electric wire to move with respect to this holding tank so that this cable holding in this holding tank.
According to a second aspect of the invention, in the electric wire coating unit according to first aspect present invention, this porous member has groove, and this trench structure becomes to be used for making this electric wire that is received in this electric wire receptacle therefrom to pass through.
According to a third aspect of the invention we, has the recess on a plurality of inner surfaces that are formed on said groove according to this electric wire coating unit of second aspect present invention.
According to a forth aspect of the invention, according to the present invention second or the electric wire coating unit of the third aspect have second porous member, it is arranged on vertically part place of each end corresponding to this electric wire of this electric wire receptacle.This second porous member is flexible and is configured to flexibly be out of shape to be communicated with said groove.This second porous member has the slit, and when this electric wire was received in this electric wire receptacle, this slit allowed this electric wire therefrom to pass through.And when this electric wire was positioned at said electric wire receptacle outside, this slit was flexibly recovered and is closed.
According to a fifth aspect of the invention, the coating unit of first to fourth aspect has feeding unit according to the present invention, and this feeding unit is that said porous member is supplied said applying liquid.
According to a sixth aspect of the invention; A kind of electric wire painting method is provided; It forms coat through following steps on the outer surface of electric wire: this electric wire and holding tank are relatively moved; This holding tank holds the elasticity porous member, and this elasticity porous member is impregnated with the applying liquid that is used to form this coat, and this applying liquid is processed by the solvent that coating material and this coating material are dissolved in wherein; (b), this electric wire on the outer surface of this electric wire, forms this coat through being put into and take out this holding tank.
The invention effect
According to a first aspect of the invention, the electric wire coating unit is provided with the elasticity porous member that has flooded the applying liquid that is used to form coat, and this applying liquid is processed by the solvent that coating material and this coating material are dissolved in wherein; This holding tank is admitted this porous member; This mobile unit keep this electric wire and make this electric wire and this holding tank relative to each other with the perpendicular direction of the longitudinal direction of this electric wire on move; And, this electric wire receptacle allow this electric wire to move with respect to this holding tank so that this cable holding in this holding tank.Through this structure and setting, can be through being contained in the holding tank in its desired portions on vertically, making desired portions make contact to right sponge to form coat with electric wire.Can prevent to apply the end that agent adheres to electric wire, coat can only be formed in the coating portion of electric wire simultaneously, like this, can prevent the decline of the mechanical property and the conductivity of electric wire effectively.
According to a second aspect of the invention; Because porous member has to be configured to be useful on make and is contained in the groove that the electric wire in the electric wire receptacle passes through; So the groove that electric wire can be through porous member also is positioned at the inside of porous member, and electric wire can accurately be positioned at the inside of porous member like this.
According to a third aspect of the invention we, be arranged on the unnecessary applying liquid that the recess on the grooved inner surface allows to be applied on the electric wire outer surface and flow in the recess, thereby allow to reduce the applying liquid use amount, and on the outer surface of electric wire, be formed uniformly coat.
According to a forth aspect of the invention, second porous member is arranged on the vertically part place of each end corresponding to this electric wire of this electric wire receptacle.This second porous member is flexible and is configured to flexibly be out of shape being communicated with said groove, thereby when this electric wire is received in this electric wire receptacle, allows this electric wire to pass through, and closed when this electric wire is positioned at said electric wire receptacle outside.Impregnated in the outside that applying liquid in the porous member is prevented from spilling into from the electric wire receptacle holding tank.
According to a fifth aspect of the invention, the feeding unit of supplying applying liquid for porous member allows applying liquid automatically to be fed to porous member, thereby improves operating efficiency.
According to a sixth aspect of the invention; The formation of coat on the electric wire outer surface is to realize through following steps: this electric wire and holding tank are relatively moved; This holding tank holds the elasticity porous member; This elasticity porous member is impregnated with the applying liquid that is used to form this coat, and this applying liquid is processed by the solvent that coating material and this coating material are dissolved in wherein; (b), this electric wire on the outer surface of this electric wire, forms this coat through being put into and take out this holding tank.Through this process, be contained in the holding tank, make desired portions make contact to right sponge through the desired portions on it is vertical electric wire, can form coat.This can prevent to apply the end that agent adheres to electric wire, and coat can only be formed in the coating portion of electric wire simultaneously, like this, can prevent the decline of the mechanical property and the conductivity of electric wire effectively.
Description of drawings
Fig. 1 is the partial perspective view according to the electric wire coating unit of one embodiment of the present invention.
Fig. 2 is the stereogram that has the electric wire of the coat that is formed by electric wire coating unit of the present invention.
Fig. 3 is the cross-sectional view along the III-III line of Fig. 2.
Fig. 4 is the front view of the electric wire coating unit of Fig. 1.
Fig. 5 is the front view of cable holding in holding tank of Fig. 4.
Fig. 6 be Fig. 5 the electric wire coating unit along the line of the vertical direction of Fig. 5 cut open cross-sectional view.
Fig. 7 is the vertical view of the electric wire coating unit of Fig. 5.
Fig. 8 is the partial perspective view according to the electric wire coating unit of embodiment of the present invention.
Reference numeral
1: the electric wire coating unit
2: electric wire
3: a pair of sponge (porous member)
4: holding tank
5: mobile unit
6: breach (electric wire receptacle)
7: feeding unit
22a: outer surface
23: coat
32: groove
32a: inner surface
33: recess
43: the second sponges (second porous member)
45: the slit
Embodiment
Electric wire coating unit according to one embodiment of the present invention is described with reference to figure 1-7.This electric wire coating unit 1 according to one embodiment of the present invention is configured on the outer surface 22a of electric wire 2, forming coat 23.
Referring to Fig. 1, electric wire coating unit 1 has: a pair of flexible sponge 3, and also promptly according to porous member of the present invention, it is impregnated with by coating material and coating material and is dissolved in the applying liquid that solvent is wherein processed; Holding tank 4, it is configured for holding described a pair of sponge 3; Mobile unit 5, its keep electric wire 2 and make electric wire 2 and holding tank 4 with the vertical vertical direction of electric wire 2 on adjacent to each other or remotely mobile; Breach 6 (it is according to electric wire receptacle of the present invention), it allows electric wire 2 to move with respect to holding tank 4 so that electric wire 2 is contained in this holding tank 4; And feeding unit 7 (for example referring to Fig. 4), it is described a pair of sponge 3 supply applying liquids.
Referring to Fig. 2 and 3, electric wire 2 is the parts that are used for as the wire harness of the automobile of moving body.Electric wire 2 has conductive core line 21 and electric insulation coating portion 22.Heart yearn 21 is processed by a plurality of stranded single lines.The stranded single line of heart yearn 21 is processed by conductive metallic material.Heart yearn 21 can be made up of a single line.
Coating portion 22 for example by synthetic resin for example polyvinyl chloride (PVC) process.Coating portion 22 covers heart yearn 21.The electric wire 2 that comprises heart yearn 21 and coating portion 22 has circular cross section.Electric wire coating unit 1 according to this execution mode is configured for forming coat 23 at (perhaps more specifically, on the outer surface 22a in coating portion 22) on the outer surface 22a of electric wire 2.
Coat 23 is for example processed by methacrylic resin and acrylic resin as coating material.In the example of example, this coating material is polymethyl methacrylate (PMMA).The resin that term in this specification " methacrylic resin " expression obtains through methacrylic acid or methacrylate copolymerization.In addition, the resin that obtains through acrylic acid or acrylic ester copolymer of the term in this specification " acrylic resin " expression.
Especially, consider the transparency and weatherability, therefore the plastic material that methylmethacrylate polymer is best suited for is widely used in the different industrial components, is used to make up building, illumination, billboard and other field miscellaneous.In addition, various methacrylates, for example EMA, n butyl, isobutyl group, hexanitrodiphenyl amine and laruyl alcohol are used in coating, bonding agent, weaving, the leather field gradually increasedly and are used for the finish of paper.In addition, combined polymerization methacrylate and the carbonyl group is introduced in the polymer is the technology that extensively adopts, it has guaranteed improved cementability when satisfying for example water-soluble and these other attributes of cross coupled performance.
The coat of being processed by above-mentioned material 23 covers the whole periphery of the coating portion 22 of electric wires 2.The end 2a that coat 23 is formed on electric wire 2 goes up (not comprising terminal 2b).The thickness T of coat 23 is that scope is from about 50 microns to 200 microns variations uniformly.Like this, the cross section of the coat 23 on the outer surface 22a of electric wire 2 and the coating portion 22 that is formed on electric wire 2 is for circular.
Outer surface 23a with coat 23 of said components the material colouring of being painted.Utilize the characteristic of coat 23, the colouring material is applied to the outer surface 23a of coat 23 reliably and is coated the outer surface 23a maintenance of layer 23.This colouring material can be used to provide the operation indication information.This operation indication information for example comprises the corresponding relation between (the terminal accommodating chamber) connector shell that should insert in terminal and this terminal.
This colouring material is by dissolving or is dispersed in the fluent material that the colouring material (organic substance that is used for commercial Application) in water or other solvents is processed.As organic substance, dyestuff and pigment are widely used (wherein great majority are organic substance and compound).Say that from the term angle dyestuff can refer to pigment, otherwise pigment also can refer to dyestuff.More specifically, " the colouring material " that adopt in this specification can refer to paint liquid and coating.
Top term " colouring liquid " refers to by the dyestuff dissolving or intersperses among the liquid that solvent is wherein processed.Term " coating " is the liquid that is become with the spreading liquid system that wherein is scattered with pigment by pigment.Therefore, when the colouring of 2 usefulness of the electric wire with coat 23 colourings liquid, coat 23 is soaked into by dyestuff.Simultaneously, when the 2 usefulness coating of the electric wire with coat 23 were painted, coating was applied on the coat 23 and pigment does not soak into to coat 23 inside.
Also preferably, solvent has affinity closely with the coating material that scatters liquid and formation coat 23.Rely on this affinity, can guarantee that dyestuff is applied to coat 23 inside and on the outer surface 23a of pigment applications to coat 23.
Applying liquid is processed by above-mentioned coating material and the solvent that wherein is dissolved with coating material.As solvent, can adopt known alcohol, polyhydroxy alcohol, ketone or acrylates.Preferably, use the solvent of evaporation at ambient temperature.In an example shown, as an example of ketone, this solvent is an acetone.
Described a pair of sponge 3 for example is the porous material of synthetic sponge of being formed by plastic material (for example polyurethane or rubber) foaming and so on.In sponge 3, form many pores.When sponge 3 immersed in the applying liquid, the air in the hole was coated the liquid replacement, the result, and dipping is with applying liquid in the sponge 3.This applying liquid can easily remove through external force.Preferably, process said sponge 3 through having less reactive porous material with applying liquid.
Each sponge 3 in the described a pair of sponge 3 all is a rectangular shape.Described a pair of sponge 3 is arranged in the holding tank 4, makes a pair of breach 6 (describing in the back) of holding tank 4 be arranged between the described a pair of sponge 3.Each sponge 3 has the strain of permission and is contained in the size in the holding tank 4, and is configured to when electric wire 2 is contained in the holding tank 4, make electric wire 2 through sponge zone (groove 32 will be described later) each other.
Described a pair of sponge 3 have be suitable for electric wire 2 through and be contained in the groove 32 in the described a pair of breach 6.Explained that like above groove 32 is arranged on the space between the described a pair of sponge 3 in the holding tank 4.This groove 32 forms on the entire longitudinal length of the diapire 41a of holding tank cell body 41 (describing in the back).In addition, the width of groove 32 is less than the thickness of electric wire 2.It should be noted that; Described a pair of sponge 3 can be by single sponge replacement; This single sponge has the groove 32 that is formed on this single sponge center; This groove 32 forms along a line, and this line should be divided into two parts by single sponge on the longitudinal direction of diapire 41a.
Shown in Fig. 5-7, the end 2a of electric wire 2 is inserted in the groove 32 with said structure.This end 2a of electric wire 2 passes groove 32 by mobile unit 5; And; 2a moves back and forth in the process in groove 32 in this end; Because this end 2a contacts with the inner surface 32a of groove 32, so cause groove 32 strains (state of the inner surface 32a of groove 32 is the state before above-mentioned strain among Fig. 7).When groove 32 strains, the coating agent that impregnated in the sponge 3 is discharged, and the coating agent that is kept by sponge 3 is coated on the outer surface 22a of electric wire 2.
The inner surface 32a of groove 32 has a plurality of recesses 33.Said recess 33 is recessed on the direction longitudinally perpendicular to groove 32.A plurality of recesses 33 are spaced apart abreast between mutually.When the end of electric wire 2 2a was drawn out from groove 32, the unnecessary applying liquid that is applied on the electric wire 2 outer surface 22a flowed in the recess 33, thereby unnecessary applying liquid is removed by the outer surface 22a from electric wire 2.
Holding tank 4 as shown in Figure 6 has the holding tank cell body 41 of installation portion 42 and cylindricality.This holding tank cell body 41 have the rectangular flat shape diapire 41a, from diapire 41a vertically on the pair of sidewalls 41b that erects of edge and a pair of second sidewall 41c that the edge from the Width of diapire 41a erects and be connected to said pair of sidewalls 41b.The upper surface of this holding tank cell body 41 opens wide.Said pair of sidewalls 41b is spaced apart parallel to each other, thereby faces one another.Likewise, the said a pair of second sidewall 41c is spaced apart parallel to each other, thereby faces one another.The sidewall 41b and the second sidewall 41c are orthogonal.Each sidewall 41b has breach 6.This breach 6 will be described in detail later.
Shown in Fig. 1 and 7, along the whole interior week formation installation portion 42 of each breach 6.Installation portion 42 has: vertical component effect 42a, vertical component effect 42a Zhou Yanshen in breach 6 whole, and perpendicular to sidewall 41b two side-prominent towards this sidewall 41b; A pair of edge part 42b, it is 6 inner extensions from the two ends on the Width of vertical component effect 42a towards breach.Installation portion 42 is along the cross section that has the groove that takes the shape of the letter U interior week of breach 6.Second sponge 43 (describing in the back) is installed in the inside of this channel shaped installation portion 42.
As shown in Figure 1, mobile unit 5 has second holding member 52 and the driving mechanism (not shown) as the clamping part 51 of the holding member that keeps electric wire 2, maintenance holding tank 4.These clamping part 51 clamping electric wires 2 with terminal 2b the part 2c (hereinafter referred to as " clamping part ") of preset distance is arranged, make that this end 2a from terminal 2b to clamping part 2c keeps level, wherein said preset distance equals holding tank cell body 41 length in the vertical.Owing to its deadweight and bending, make when employing clamping part 51 is difficult to keep this end 2a level of electric wire 2, the terminal 2b of second clamping part 51 in order to clamping electric wire 2 can be set when electric wire 2.
Second holding member 52 for example forms plate shaped, and holding tank 4 is fixed to its upper surface.When clamping part 51 is observed, this second holding member 52 is arranged on downside.This second holding member 52 (will be described later) is fixed into and makes when second holding member 52 moves up, and this end 2a of the electric wire 2 that keeps through clamping part 51 can be through the described a pair of breach 6 of holding tank 4.
Driving mechanism for example has cylinder, and this cylinder has extensible pole and lever.Driving mechanism makes second holding member 52 move to clamping part 51, and when from 52 observations of second holding member, this clamping part 51 is positioned at upper space.This means driving mechanism make second holding member 52 near with move away from clamping part 51.In other words, driving mechanism make holding tank 4 near with leave electric wire 2.
Referring to Fig. 1, breach 6 is arranged on the center of Width of each sidewall 41b of holding tank 4.This breach 6 forms through cutting sidewall 41b from the upper end of sidewall 41b towards diapire 41a with straight line, and described a pair of breach 6 is parallel to each other.Described a pair of breach 6 is arranged along the direction that is parallel to the second sidewall 41c.Groove 32 is positioned on the straight line of these two breach 6.The width of breach 6 is greater than the thickness of electric wire 2.The length of breach 6 makes deep 6a (also being that breach 6 is near the place of diapire 41a) keep below the upper surface 31a of sponge 3.
Electric wire 2 passes each in the described a pair of breach 6 with said structure.Because electric wire 2 passes two breach 6,, and extend to the outside of holding tank 4 via each breach 6 so electric wire 2 can be positioned at the inside of holding tank 4.Like this, the terminal 2b of electric wire 2 is not placed on the inside of holding tank 4, and the terminal 2b of electric wire 2 does not apply the coating agent.
Second sponge 43 (it is second porous member) is arranged on described a pair of breach 6 places corresponding to two ends in a longitudinal direction of electric wire 2.Second sponge 43 be made of porous materials, thereby second sponge 43 can immersion coating liquid for long prism-shaped.Because this porous material is identical with the porous material that is used for sponge 3, no longer elaborates here.The length of second sponge 43 is about the twice of the length of breach 6.When second sponge 43 being inserted installation portions 42 with extruding installation portion 42, second sponge 43 is in its pars intermedia bending on vertically, thus second sponge 43 vertically on an end 43a and other end 43b contact with each other.Like this, sponge 43 strains, be inserted in the installation portion 42 and elastic return so that its remain in the installation portion 42.Each second sponge 43 is arranged to breach 6 closures.Second sponge 43 has slit 45.
Slit 45 is formed on as stated between the end 43a and other end 43b of such bending of second sponge 43.This slit 45 is extended on the about whole length of breach 6 and is parallel to breach 6.When electric wire 2 was contained in the described a pair of breach 6, slit 45 is strain on the direction that an end 43a and the other end 43b of second sponge 43 leave mutually, and slit 45 is communicated with groove 32, thereby allowed electric wire 2 through groove 32.In addition, when electric wire 2 is positioned at described a pair of breach 6 outside, second sponge, 43 elastic return, and an end 43a of second sponge 43 and other end 43b contacts with each other again and closed.
Feeding unit 7 is fed to applying liquid the sponge 3 that is arranged in holding tank 4.As shown in Figure 4, this feeding unit 7 has distributor 71 and bucket 72.One end of bucket 72 is connected on the distributor 71, and the other end of bucket 72 is connected to the inside of holding tank cell body 41.Through link, for example flexible pipe 73, the inside that is connected internally to bucket 72 of distributor 71, likewise, the inside that is connected internally to holding tank cell body 41 of bucket 72.
Distributor 71 is connected to the control unit (not shown), discharges the air of scheduled volume in predetermined timing according to the control signal of control unit transmission.The air of discharging flows through flexible pipe 73 and enters into bucket 72.Because bucket accommodates applying liquid in 72,, and flow through flexible pipe 73 and enter into holding tank cell body 41 so the applying liquid that is contained in the bucket 72 is discharged through the air of being discharged by distributor 71.
Electric wire coating unit 1 with said structure is described below how on electric wire 2 outer surface 22a, forms coat 23.At first, the end 2a of electric wire 2 is kept by clamping part 51, and holding tank 4 is fixed on second holding member 52.Then, be fed to the sponge 3 that is arranged in holding tank 4 from feeding unit 7, make sponge 3 immersion coating agent applying agent.Then, driving mechanism makes second maintaining part 52 reach fixing holding tank 4 on it near clamping part 51.
This end 2a of electric wire 2 is inserted into holding tank 4 through the slit 45 that is arranged in described a pair of breach 6.Then, this end 2a of electric wire 2 is inserted in the groove 32 between sponge 3, until the final lower ends that arrive slits 45 of electric wire 2, also is near the zone the deep 6a of breach 6.Simultaneously, the coating agent that is immersed in the sponge 3 is applied on the outer surface 22a of electric wire 2.
After this, driving mechanism makes second holding member 52 move apart clamping part 51, makes electric wire 2 at this moment be positioned at the outside of holding tank 4.Simultaneously, unnecessary coating agent is removed through the recess 33 on the inner surface 32a that is arranged on groove 32.Make the outer surface 22a that has applied the electric wire 2 that applies agent on it dry then, make the solvent evaporation in the applying liquid and utilize coating material on the outer surface 22a of electric wire 2, to form coat 23.
Electric wire coating unit according to above-mentioned execution mode has: described a pair of flexible sponge-like thing 3, and it can flood by coating material and coating material and be dissolved in solvent applying liquid that process, that be used to form coat 23 wherein; Holding tank 4, it holds described a pair of sponge 3; Mobile unit 5, its keep electric wire 2 and make electric wire 2 and holding tank 4 with the vertically perpendicular directions of electric wire 2 on adjacent to each other or remotely move; And a pair of breach 6, it allows to move near and is contained in the holding tank 4 away from the electric wire 2 of holding tank 4.Through this structure and setting,, can form coat 23 through with being contained in the holding tank 4 and making desired portions contact of electric wire 2 with described a pair of sponge 3 in its desired portions on vertically.This can prevent to apply the terminal 2b that agent adheres to electric wire 2, and coat 23 can only be formed in the coating portion 22 of electric wire 2 simultaneously, like this, can prevent the decline of the mechanical property and the conductivity of electric wire 2 effectively.
Because described a pair of sponge 3 has the groove 32 that is used for making the electric wire 2 that is contained in breach 6 to pass through; So electric wire 2 can be through groove 32 and between described a pair of sponge 3, thereby electric wire 2 can be arranged in described a pair of sponge 3 reposefully.
Because a plurality of recesses 33 are arranged on the inner surface 32a of groove 32; So the unnecessary applying liquid that is applied on the outer surface 22a of electric wire 2 can flow in the recess 33; Thereby can reduce the use amount of applying liquid, and coat 23 can be formed uniformly on the outer surface 22a of electric wire 2.
The part at the place, two ends on the longitudinal direction that is positioned at electric wire 2 of described a pair of breach 6 is provided with flexible second sponge 43; When electric wire 2 is contained in the described a pair of breach 6; Second sponge, 43 strains also are communicated with groove 32, thereby allow electric wire 2 from second sponge 43, to pass through, and second sponge 43 has slit 45; When electric wire 2 was positioned at described a pair of breach 6 outsides, slit 45 sealed this described a pair of breach 6 through elastic return.Correspondingly, prevented impregnated in applying liquid in the described a pair of sponge 3 spills into holding tank 4 through described a pair of breach 6 outside.
Because feeding unit 7 is described a pair of sponge 3 supply applying liquids, so applying liquid can automatically be fed on the described a pair of sponge 3, has therefore improved the manufacturing efficient of electric wire.
(it holds the described a pair of flexible sponge-like thing 3 that is impregnated with applying liquid with holding tank 4 because through making electric wire 2; This applying liquid is processed by the solvent that coating material that forms coat 23 and coating material are dissolved in wherein) move near mutually and away from; Electric wire 2 inserted holding tanks 4 and from holding tank 4, take out with the outer surface 22a at electric wire 2 form coat 23; Thereby the desired portions on its longitudinal direction of electric wire 2 can be contained in the holding tank 4, contacting with described a pair of sponge 3, thereby forms coat 23; And therefore apply the terminal 2b that agent is not applied to electric wire 2, can only in the coating portion 22 of electric wire 2, form coat 23.Thereby can effectively avoid the decline of the mechanical attributes and the conductivity of electric wire 2.
Electric wire coating unit 1 according to aforesaid execution mode adopts coating material (also being the bottom coating material) to go up formation coat 23 at the outer surface 22a of the coating portion 22 of electric wire 2 (also not applying the colouring material on it).Yet, on the outer surface of the coating portion 22 that applies the colouring material, also can adopt coating material (also being the top layer coating material) to form coat 23.
In the above-described embodiment, driving mechanism makes holding tank 4 move near and away from electric wire 2.Can certainly make electric wire 2 move near and away from holding tank 4.In addition, as shown in Figure 8, keep the holding member 55 of electric wire 2 to have banded holding member main body 56 and a plurality of clamping parts 51 that are fixed on the holding member main body 56.Like this, holding member 55 can keep a plurality of electric wires 2, the second driving mechanism (not shown) can be set move the holding member 55 or second holding member 52, makes a plurality of electric wires 2 sequentially be positioned the space of holding tank 4 tops.
It should be noted that execution mode recited above is exemplified as an example of the present invention's possibility execution mode, can accomplish many distortion and change without departing from the spirit and scope of the present invention.

Claims (5)

1. electric wire coating unit that is used on the outer surface of electric wire forming coat, said electric wire coating unit comprises:
Holding tank (4), it comprise diapire (41a), from diapire (41a) vertically on pair of sidewalls (41b) and the edge from the Width of diapire (41a) a pair of second sidewall (41c) that erect and that be connected to said pair of sidewalls (41b) that erects of edge;
Mobile unit (5), its be configured to keep electric wire (2) and make this electric wire (2) and this holding tank (4) relative to each other with the perpendicular direction of the longitudinal direction of this electric wire (2) on move; With
Be arranged on a pair of sponge (3) in the said holding tank (4), said a pair of sponge (3) is impregnated with the applying liquid that is used to form this coat, and this applying liquid is processed by the solvent that coating material and this coating material are dissolved in wherein;
A pair of breach (6) respectively is provided with one on its each in the said pair of sidewalls (41b) of said holding tank (4), said breach (6) be configured to allow this electric wire (2) with respect to this holding tank (4) mobile so that this cable holding in this holding tank (4); And
Groove (32), it is limited between the said a pair of sponge (3) that is arranged in the said holding tank (4), thus the electric wire (2) that allows to be contained in the said a pair of breach (6) therefrom passes through.
2. electric wire coating unit according to claim 1 wherein, is formed with a plurality of recesses (33) on the inner surface (32a) of this groove (32).
3. electric wire coating unit according to claim 2; Wherein, The mode that is provided with one second sponge (43) with the part place corresponding to each end at vertical two ends of this electric wire (2) at said a pair of breach (6) respectively is provided with a pair of second sponge (43); Said second sponge (43) is flexible and is configured to flexibly be out of shape to be communicated with this groove (32); In said second sponge (43) each all has slit (45), and when this electric wire was received in the said a pair of breach (6), this slit allowed this electric wire (2) therefrom to pass through; And when this electric wire (2) was positioned at said a pair of breach (6) outside, this slit (45) were flexibly recovered and are closed.
4. electric wire coating unit according to claim 3, wherein, said electric wire coating unit also comprises feeding unit (7), this feeding unit is said a pair of sponge (a 3) supply applying liquid.
5. one kind is used for through by mobile unit (5) electric wire (2) being put into holding tank (4) and taking out and form the electric wire painting method of coat at the outer surface of electric wire from holding tank (4); Said mobile unit (5) comprises clamping part (51) that keeps electric wire (2) and second holding member (52) that keeps holding tank (4), and said electric wire painting method comprises step:
Keep an end (2a) of electric wire (2) and said holding tank (4) is fixed in said second holding member (52) through clamping part (51);
Move second holding member (52) and fixing on it said holding tank (4) near said clamping part (51), and via a pair of breach (6) in the wall that is arranged on said holding tank (4) end (2a) of said electric wire (2) inserted and to be defined in the groove (32) between a pair of sponge (3) that is contained in the said holding tank (4);
The coating agent that will impregnated in the said a pair of sponge (3) is applied on the outer surface (22a) of electric wire (2); And
Move said second holding member (52) away from said clamping part (51), thereby make electric wire (2) be positioned the outside of said holding tank (4).
CN2008800248620A 2007-07-17 2008-05-30 Electrical wire coating apparatus and method thereof Expired - Fee Related CN101743600B (en)

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JP2007185400A JP5160824B2 (en) 2007-07-17 2007-07-17 Electric wire coating apparatus and electric wire coating method
JP185400/2007 2007-07-17
PCT/JP2008/060405 WO2009011182A1 (en) 2007-07-17 2008-05-30 Electrical wire coating apparatus and method thereof

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PT2009011182W (en) 2010-07-23
JP5160824B2 (en) 2013-03-13

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