CN101736488A - Banana bast fiber and ramie short spinning and blending fabric and production method thereof - Google Patents

Banana bast fiber and ramie short spinning and blending fabric and production method thereof Download PDF

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Publication number
CN101736488A
CN101736488A CN201010022018A CN201010022018A CN101736488A CN 101736488 A CN101736488 A CN 101736488A CN 201010022018 A CN201010022018 A CN 201010022018A CN 201010022018 A CN201010022018 A CN 201010022018A CN 101736488 A CN101736488 A CN 101736488A
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Prior art keywords
bast fiber
mins
rev
banana bast
spinning
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CN201010022018A
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CN101736488B (en
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李兴高
冯定安
曾慧
刘秀梅
李坤
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Hunan Xurong Garment Co ltd
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YUANJIANG MINGXING HEMP INDUSTRY Co Ltd
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Publication of CN101736488A publication Critical patent/CN101736488A/en
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Abstract

The invention discloses a banana bast fiber and ramie short spinning and blending fabric which is produced by weaving banana bast fibers and ramie which are used as raw materials. The ratio of the banana bast fibers to the ramie is 30-50:50-70, the warp density is 26n/inch, the weft density is 31n/inch, and the count is 4.5s-14s. The production method comprises the following steps of: pretreating and curing the raw materials of the banana bast fibers and the ramie which are selected in a proportion, and then opening, slivering, spinning, warping, sizing, denting and weaving. In the invention, a new process flow is designed according to the performances of the two fibers, thereby enabling resultant yarns to combine the good properties of the two fibers. The fibers are very cool, and products has the characteristics of environmental protection, light weight, good lustre, high water absorbability, strong antibiotic property and degradability, and meanwhile, the defects of low count and poor spinnability of the banana bast fibers are eliminated; the fibers can be made into various fabrics of dresses, curtains, sheets and the like.

Description

Banana bast fiber and ramie short spinning and blending fabric and production method thereof
Technical field:
The present invention relates to a kind of blended yarn woven fabric and production method thereof, specifically a kind of banana bast fiber and ramie short spinning and blending fabric and production method thereof.
Background technology:
Along with the influence in the world of ecological organization's theory, green consumption has become the dominant pattern of weaving consumption.Banana fiber is as a kind of new type natural fiber that comes from green plants, it has the incomparable advantage of a series of other fibers, making it exploitation becomes a kind of very competitive novel spring, summer clothes lining and highly-breathable weaving materials, and the expert predicts that the banana fiber garment material will be described as " the healthy lining of weaving that 21st century has development prospect most ".Banana bast fiber is to utilize banana stalk to be raw material, adopts biology or/and chemical Degumming treatment process and the fiber made, its have light weight, good luster, water imbibition height, antibiotic property by force, easy function such as degraded and environmental protection.The success of banana fiber is produced, and has expanded the application of banana stalk greatly, has alleviated the shortage of international natural fabric simultaneously again.But because the filament of banana fiber is short, the content of lignin height, number is low, and fibre cohesion is poor, so the spinning difficulty is big, the pure difficulty of spinning.
Summary of the invention:
The purpose of this invention is to provide a kind of banana bast fiber and ramie short spinning and blending fabric and production method thereof.
The present invention adopts following technical scheme to realize its goal of the invention, a kind of banana bast fiber and ramie short spinning and blending fabric, it is that employing banana bast fiber and ramee are that raw material is formed by weaving, the ratio of described banana bast fiber and described ramee is 30-50: 50-70, through close be 26/inch-60 piece/inch, filling density is 31/inch-52 piece/inch, number 4.5 s-14 s
The production method of a kind of banana bast fiber and ramie short spinning and blending fabric, it adopts following steps: the banana bast fiber that will select for use by proportioning and ramee raw material be through preliminary treatment health, shredding, and the system bar, is weaved cotton cloth at spinning, warping, sizing, denting.
Preliminary treatment health of the present invention, shredding, it comprises dewing refuels, segment, pre-shredding, dewing is refueled, heap storage.
Preliminary treatment health of the present invention, shredding are with the banana bast fiber after coming unstuck, ramee, add emulsion by 5%-6%, are cut into the long bundle fiber of 30mm-50mm, utilize scutching fluffer to carry out shredding, carry out humidification health, heap storage after the shredding again.
System bar of the present invention is for to be put in banana bast fiber and ramee homogeneous reactor in the griping cotton machine, rolling after extracting, mixing, shredding, impurity elimination, and the examination paper Weight control is at 430-450 ± 3 gram/rice; Carded sliver Weight control is/5 meters of (22-29) ± 1.5 grams, and the comb and parallel cotton fibers prior to spinning licker-in speed is controlled at 700 rev/mins-900 rev/mins, 280 rev/mins-330 rev/mins of cylinder speeds, 18 rev/mins-20 rev/mins of doffer speeds, 5 0.25mm that space of cylinder-cover plate, 0.23mm, 0.2mm, 0.2mm, 0.23mm; Strip after the combing is further evenly stretched on drawing frame and synthetic ripe, and the drafting drafting multiple is controlled at 7 times-9 times, before roller gauge adopts-and middle 52mm; In-back 48mm, pressure 350N-400N.
Spinning of the present invention be with ripe through the gas spun yarn, its process conditions are: 5000 rev/mins-7000 rev/mins of combing roller speeds, 30000 rev/mins-35000 rev/mins of rotor speeds, 35 times-100 times of drafting multiples.
Slashing technique condition of the present invention is that slurry groove temperature is controlled at 85 ℃-95 ℃, stock tank solid content 8.5%-10.5%, pH value 7-8, drying room temperature 〉=110 ℃, rate of sizing 7%-12%, regain 6%-9%, slurry are mixed slurry, measure viscosity 20 seconds-30 seconds with funnel, drag 30 meters/minute-50 meters/minute of pick-up roll speed.
Weaving process condition of the present invention is 26 ± 4 ℃, and relative humidity is controlled at 80 ± 5%.
Owing to adopt technique scheme, the present invention has realized goal of the invention preferably, performance according to two kinds of fibers designs new technological process, make lining integrate the good characteristic of two kinds of fibers, fiber is very refreshing, Product Green, environmental protection, light weight, good luster, water imbibition height, antibiotic property are strong, the easy characteristics of degraded, it is low to have eliminated the banana bast fiber number simultaneously, and shortcomings such as spinning property difference can be made various linings such as clothes, curtain, sheet.
The specific embodiment:
The invention will be further described below in conjunction with accompanying drawing.
Embodiment 1:
Make 4.5 S* 4.5 S/ 26 * 31/63 " plain.
Select banana bast fiber and ramee raw material for use by proportioning 30-50: 50-70 (present embodiment is 50: 50).Used banana bast fiber of present embodiment and ramee all adopt biological degumming technique production.
It is 95112564.8 that ramee adopts by the patent No., and the applying date is November 29 nineteen ninety-five, and denomination of invention is the biological degumming technique production of biological degumming of ramie technology and equipment patent disclosure.The ramie degummed ramie fibre count 1500N of preparation m-2100N m, (present embodiment is 1500N m) bundle fiber fracture strength 4.5g/D-5.0g/D, whiteness 〉=50 degree, cull 2.0%-2.5%, degummed ramie length 〉=700mm.
The preparation of banana bast fiber be to banana petiole bast fiber through sterilization, removal of impurities, the inoculation, the fermentation, the deactivation boiling-off, beat the fibre, make after the postprocessing working procedures.Heating, drying, disinfection are adopted in sterilization.Can adopt the patent No. is 200720306083.2, and the applying date is on November 27th, 2007, and denomination of invention is the patented technology of preliminary treatment sterilizing equipment decontaminating apparatus before coming unstuck.Removal of impurities adopts the fiber kneader that banana bast fiber is crumpled impurity elimination.Can adopt the patent No. is 200720309334.2, and the applying date is on December 21st, 2007, and denomination of invention is the patented technology of preliminary treatment decontamination equipment before coming unstuck.At inoculation, fermentation stage, it is 95112564.8 disclosed carrot soft rot Erwinias by China Committee for Culture Collection of Microorganisms's common micro-organisms center preservation (Erwinia carotovora, numberings: CGMCC0245) that bacterial classification adopts the patent No.; The density of bacterium liquid bacterium is controlled at 10 in the bacteria vat 8Cfu/ml-10 9Cfu/ml, fermentation temperature are controlled at 30 ℃-37 ℃, fermentation time 8 hours-12 hours, the bath raio of banana bast fiber and zymotic fluid 1: 10.In deactivation boiling-off section, at first add caustic soda, boiling-off 20 minutes-30 minutes; After washing, add hydrogen peroxide, boiling-off 20 minutes-30 minutes again.Beat and finely to beat fibre with beating the banana bast fiber of fine machine after to deactivation, i.e. the beating on one side of water flushing on one side takes one to enclose a beating technology of turning over.Oil-de-oiling-tremble fibre-oven dry five processes is washed-steeped to post processing promptly to the banana bast fiber after the beating.Aftertreatment technology is quoted the aftertreatment technology that ramee comes unstuck.The banana bast fiber outward appearance softness of preparation, loose, the color and luster unanimity, tasteless, there is not obvious fault; Fibre length 80mm-200mm (present embodiment is 180mm), fibre count 300N m-500N m(present embodiment is 350N m), bundle fiber fracture strength 3.5g/D-5.0g/D, residual gum content 1.5%-3.2%.
At first to banana bast fiber and ramee preliminary treatment health, shredding, it comprises dewing refuels, segment, and pre-shredding, dewing is refueled, heap storage.Banana bast fiber after being about to come unstuck, ramee are crumpled and the oil spout dewing fiber uniformly through the CZ141 softener.Add emulsion (present embodiment is for adding 5% tea oil) by 5%-6%, be cut into the long bundle fiber of 30mm-50mm (present embodiment is 40mm), utilize scutching fluffer to carry out shredding, carry out humidification health, heap storage after the shredding again.Heap storage be exactly with crumple with the oil spout dewing after banana bast fiber be placed in 25 ℃ of isoperibols and stack 5 days-6 days (present embodiment is 6 days), delivering from godown moisture regain is controlled at 9%-11% (present embodiment is 10%).Ramee is placed on stacks 6 days-10 days (present embodiment is 8 days) in 25 ℃ of isoperibols, the moisture regain of delivering from godown is controlled at 10%-14% (present embodiment is 12%).
The system bar.
Banana bast fiber after preliminary treatment health, the shredding and ramee homogeneous reactor are put in the A002 type disk bale plucker disk.The griping cotton machine hired roughneck adopts kirschner beater, after the hired roughneck in layer evenly picks up, send into A006B type blending hopper automatic mixer by air-flow and carry out automatic mixed cotton, utilize air-flow to open fibre and removal of impurities for FA104B type step cleaner and A036B type porcupine formula fibre separating machine mixed two kinds of fibre transportation then again, open that fine back fiber is sent to the two case cotton feeders of A092 type by air-flow again and A076C type single beater scutcher is made volume (being scutcher), the examination paper Weight control is 430-450 ± 3 gram/rice (present embodiment is 450 ± 3 gram/rice), and heavy irregularity is controlled at 1.5%.Cotton cleaning process is with the technology of " many pines, fewly beat, caducous, few broken ", requires that fiber is mixed to be wanted fully, hits and wants an amount of, adopts as far as possible and freely hits, and minimizing may damage the gripping strike of banana fiber.The hired roughneck adopts kirschner beater, takes hired roughneck's speed on the low side.In addition, spacing of hired roughneck and dirt rod is bigger than normal slightly, to strengthen impurities removal.
Send into next procedure FA209 carding machine after the rolling, further shredding, mixing combing slivering.Poor because of the banana fiber cohesive force, be difficult for into net, so adopt the principle of " amount of resetting, jogging speed, big carding isolation distance ", strengthen dividing comb, reduce short flannel.Reduce carding machine speed as far as possible, go out the strip adoption apron and lead cotton device, carded sliver Weight control is/5 meters of (22-29) ± 1.5 grams (present embodiment is/5 meters of 25 ± 1.5 grams), and the comb and parallel cotton fibers prior to spinning licker-in speed is controlled at 700 rev/mins-900 rev/mins (present embodiment is 750 rev/mins), 280 rev/mins-330 rev/mins of cylinder speeds (present embodiment is 280 rev/mins), 18 rev/mins-20 rev/mins of doffer speeds (present embodiment is 18 rev/mins), 5 0.25mm that space of cylinder-cover plate, 0.23mm, 0.2mm, 0.2mm, 0.23mm.
Strip after the combing is sent on the FA306 drawing frame and synthetic ripe, through drawing frame, eliminate behind the fiber hook and make parallel between fiber and the fiber, stretch.In order to realize the smooth drawing-off of drafting, improve yarn quality, the present invention adopts the technological principle of " heavily pressurization is spaced greatly, along drawing-off ", helps banana fiber and is effectively controlled, and improves bar evenness.The drafting drafting multiple is controlled at 7 times-9 times (present embodiment is 7.538 times), and shaping heavily is 22.5g/5m, before roller gauge adopts-and middle 52mm; In-back 48mm, pressure 350N-400N (present embodiment is 400N).
Spinning:
The present invention adopts the rotation frame of RU04 Germany production to be spun into 4.5 with ripe in order to shorten production procedure SThe gas spinning, its process conditions are: 5000 rev/mins-7000 rev/mins of combing roller speeds (present embodiment is 5500 rev/mins), 30000 rev/mins-35000 rev/mins of rotor speeds (present embodiment is 30000 rev/mins), 35 times-100 times of drafting multiples (present embodiment is 39.3 times).
Warping:
The warping technology condition is: warp thread adopts 4.5 SThe gas spinning, 1638 of total radicals, 220 meters/minute of warping winding speeds.
Sizing:
Type is selected the SF5 type for use, slurry groove temperature is controlled at 85 ℃-95 ℃ (present embodiment is 90 ℃), stock tank solid content 8.5%-10.5% (present embodiment is 10.0%), pH value 7-8 (present embodiment is 8), drying room temperature 〉=110 ℃, rate of sizing 7%-12% (present embodiment is 12%), regain 6%-9% (present embodiment is 7%), slurry is a mixed slurry, measure viscosity 20 seconds-30 seconds (present embodiment is 22 seconds) with funnel, drag 30 meters/minute-50 meters/minute of pick-up roll speed (present embodiment is 30 meters/minute).
Denting:
Porter 24.75 #, reed width 180cm, denting fabric width 167.3cm, 4 pages of brown frame numbers of pages, menopause tablet specification 0.5mm, denting technology: limit yarn: 1,2; Ground warp: 1234,40 on limit yarn, 20 on slitter edge yarn, hundred meters yarn-using amount 51.67kg.
Weave cotton cloth:
The loom type is the GA747 Rapier looms, and weft yarn adopts 4.5 SGas spins spun yarn.The relative production environment of Weaving Shop, workshop temperature are controlled at 26 ± 4 ℃, relative humidity 80 ± 5%, 220 rev/mins of the speed of a motor vehicle, filling density tooth 30T/3, plain weave limit, fabric tissue ground, plain weave.
Embodiment 2:
Make 6 S* 6 S/ 36 * 37/57 " 335 jacquard weave lattice buntings.
Select banana bast fiber and ramee raw material for use by proportioning 30-50: 50-70 (present embodiment is 40: 60).Ramie degummed ramie fibre count 1600N m, banana bast fiber fibre count 420N m
The present invention is when the system bar, and examination paper weight is 438 ± 3 gram/rice, and the comb and parallel cotton fibers prior to spinning licker-in speed is 760 rev/mins, and the drafting drafting multiple is 8 times.
The present invention is when spinning, and combing roller speed is 6000 rev/mins, and rotor speed is 32000 rev/mins, and drafting multiple is 60 times.
The present invention is when warping, and warp thread adopts 6 SThe gas spinning, 2048 of total radicals, 200 meters/minute of warping winding speeds.
The present invention when sizing, the rate of sizing 10%, regain 8%
The present invention when denting, porter 34.25 #, reed width 180cm, denting fabric width 166.5cm, brown frame The number of pages 6 pages, menopause tablet specification 0.5mm, denting technology: limit yarn: 1,2; Ground warp: 1313124242,30 on limit yarn, 20 on slitter edge yarn, hundred meters yarn-using amount 45kg.
The present invention is when weaving cotton cloth, and weft yarn adopts 6 SGas spins spun yarn, 200 rev/mins of the speed of a motor vehicle, and filling density tooth 36T/3, the fabric tissue limit is flat, the ground jacquard weave.
Surplus with embodiment 1.
Embodiment 3:
Make 14 S* 14 S/ 60 * 52/63 " 336 left twill cloth.
Select banana bast fiber and ramee raw material for use by proportioning 30-50: 50-70 (present embodiment is 30: 70).Ramie degummed ramie fibre count 1820N m, banana bast fiber fibre count 500N m
The present invention is when the system bar, and examination paper weight is 430 ± 3 gram/rice, and carded sliver weight is/5 meters of 24.5 ± 1.5 grams, and the comb and parallel cotton fibers prior to spinning licker-in speed is 850 rev/mins, and cylinder speed is 330 rev/mins, and doffer speed is 20 rev/mins, and the drafting drafting multiple is controlled at 8.63 times.
The present invention is when spinning, and combing roller speed is 6000 rev/mins, and rotor speed is 35000 rev/mins, and drafting multiple is 92.2 times.
The present invention is when warping, and warp thread adopts 14 SThe gas spinning, 3780 of total radicals, 180 meters/minute of warping winding speeds.
The present invention when denting, porter 57 #, reed width 180cm, denting fabric width 167.3cm, 4 pages of brown frame numbers of pages, menopause tablet specification 0.4mm, filling density tooth 51T, denting technology: limit yarn: 1,2; Ground warp: 34516,40 on limit yarn, 20 on slitter edge yarn, hundred meters yarn-using amount 32.2kg.
The present invention is when weaving cotton cloth, and weft yarn adopts 14 SGas spins spun yarn, 220 rev/mins of the speed of a motor vehicle, and filling density tooth 51T/3, the fabric tissue limit is flat, line ground 2/2 left twill.
Surplus with embodiment 1.

Claims (8)

1. banana bast fiber and ramie short spinning and blending fabric, it is characterized in that adopting banana bast fiber and ramee is that raw material is formed by weaving, the ratio of described banana bast fiber and described ramee is 30-50: 50-70, through close be 26/inch-60 piece/inch, filling density is 31/inch-52 piece/inch, number 4.5 s-14 s
2. the production method of banana bast fiber and ramie short spinning and blending fabric, it is characterized in that adopting following steps: the banana bast fiber that will select for use by proportioning and ramee raw material are through preliminary treatment health, shredding, the system bar, is weaved cotton cloth at spinning, warping, sizing, denting.
3. according to the production method of described banana bast fiber of claim 2 and ramie short spinning and blending fabric, it is characterized in that described preliminary treatment health, shredding, it comprises dewing refuels, segment, and pre-shredding, dewing is refueled, heap storage.
4. according to the production method of described banana bast fiber of claim 3 and ramie short spinning and blending fabric, it is characterized in that described preliminary treatment health, shredding are with the banana bast fiber after coming unstuck, ramee, add emulsion by 5%-6%, be cut into the long bundle fiber of 30mm-50mm, utilize scutching fluffer to carry out shredding, carry out humidification health, heap storage after the shredding again.
5. according to the production method of described banana bast fiber of claim 2 and ramie short spinning and blending fabric, it is characterized in that described system bar is for to be put in banana bast fiber and ramee homogeneous reactor in the griping cotton machine, rolling after extracting, mixing, shredding, impurity elimination, the examination paper Weight control is at 430-450 ± 3 gram/rice; Carded sliver Weight control is/5 meters of (22-29) ± 1.5 grams, and the comb and parallel cotton fibers prior to spinning licker-in speed is controlled at 700 rev/mins-900 rev/mins, 280 rev/mins-330 rev/mins of cylinder speeds, 18 rev/mins-20 rev/mins of doffer speeds, 5 0.25mm that space of cylinder-cover plate, 0.23mm, 0.2mm, 0.2mm, 0.23mm; Strip after the combing is further evenly stretched on drawing frame and synthetic ripe, and the drafting drafting multiple is controlled at 7 times-9 times, before roller gauge adopts-and middle 52mm; In-back 48mm, pressure 350N-400N.
6. according to the production method of described banana bast fiber of claim 2 and ramie short spinning and blending fabric, it is characterized in that described spinning is through the gas spun yarn with ripe, its process conditions are: 5000 rev/mins-7000 rev/mins of combing roller speeds, 30000 rev/mins-35000 rev/mins of rotor speeds, 35 times-100 times of drafting multiples.
7. according to the production method of described banana bast fiber of claim 2 and ramie short spinning and blending fabric, it is characterized in that described slashing technique condition is that slurry groove temperature is controlled at 85 ℃-95 ℃, stock tank solid content 8.5%-10.5%, pH value 7-8, drying room temperature 〉=110 ℃, rate of sizing 7%-12%, regain 6%-9%, slurry is a mixed slurry, measures viscosity 20 seconds-30 seconds with funnel, drags 30 meters/minute-50 meters/minute of pick-up roll speed.
8. according to the production method of described banana bast fiber of claim 2 and ramie short spinning and blending fabric, it is characterized in that described weaving process condition is 26 ± 4 ℃, relative humidity is controlled at 80 ± 5%.
CN2010100220183A 2010-01-01 2010-01-01 Banana bast fiber and ramie short spinning and blending fabric and production method thereof Expired - Fee Related CN101736488B (en)

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105019084A (en) * 2015-01-27 2015-11-04 中国热带农业科学院海口实验站 Refined dry banana hemp spinning and weaving method
CN105040209A (en) * 2015-06-29 2015-11-11 张家港市杨舍新米洋针织厂 Manufacturing process for banana fiber fabric
CN109281002A (en) * 2018-10-31 2019-01-29 山东华晨彩装科技有限公司 A kind of air-flow spinning process of 20 big quantitatively yarn
CN109518324A (en) * 2018-11-29 2019-03-26 山东华晨彩装科技有限公司 A kind of production method of 32 count yarn of bamboo ice silk blend
CN109610059A (en) * 2018-11-29 2019-04-12 山东华晨彩装科技有限公司 A kind of production technology for washing fiber blended 20 count yarn quantitative greatly
CN109629059A (en) * 2018-12-24 2019-04-16 山东华晨彩装科技有限公司 A kind of air-flow spinning process of blended 21 count yarn of high-tenacity
CN110258001A (en) * 2019-08-04 2019-09-20 杭州平匠文化艺术有限公司 A kind of fiber short spinning and blending fabric

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105019084A (en) * 2015-01-27 2015-11-04 中国热带农业科学院海口实验站 Refined dry banana hemp spinning and weaving method
CN105019084B (en) * 2015-01-27 2017-06-30 中国热带农业科学院海口实验站 A kind of keen-witted and capable hemp spinning yarn weaving processing method of banana
CN105040209A (en) * 2015-06-29 2015-11-11 张家港市杨舍新米洋针织厂 Manufacturing process for banana fiber fabric
CN109281002A (en) * 2018-10-31 2019-01-29 山东华晨彩装科技有限公司 A kind of air-flow spinning process of 20 big quantitatively yarn
CN109518324A (en) * 2018-11-29 2019-03-26 山东华晨彩装科技有限公司 A kind of production method of 32 count yarn of bamboo ice silk blend
CN109610059A (en) * 2018-11-29 2019-04-12 山东华晨彩装科技有限公司 A kind of production technology for washing fiber blended 20 count yarn quantitative greatly
CN109629059A (en) * 2018-12-24 2019-04-16 山东华晨彩装科技有限公司 A kind of air-flow spinning process of blended 21 count yarn of high-tenacity
CN110258001A (en) * 2019-08-04 2019-09-20 杭州平匠文化艺术有限公司 A kind of fiber short spinning and blending fabric

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Effective date: 20130828

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Address after: 413100 Yiyang City, Hunan province Heshan District Long Ridge Industrial Park Road, Fengshan

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Patentee before: Hunan Star Fiber Co.,Ltd.

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Denomination of invention: Banana bast fiber and ramie short spinning and blending fabric and production method thereof

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