CN101733651A - Vacuum clamp for machining porous sheet and using method thereof - Google Patents
Vacuum clamp for machining porous sheet and using method thereof Download PDFInfo
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- CN101733651A CN101733651A CN200810234303A CN200810234303A CN101733651A CN 101733651 A CN101733651 A CN 101733651A CN 200810234303 A CN200810234303 A CN 200810234303A CN 200810234303 A CN200810234303 A CN 200810234303A CN 101733651 A CN101733651 A CN 101733651A
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Abstract
The invention relates to a vacuum clamp for machining a porous sheet and a using method thereof and belongs to the technical field of conveying thin appliances. The vacuum clamp comprises a baseplate, a positioning device, an air guide device, a vacuum generating device and a sealing device; the vacuum clamp is characterized in that: shallow cavities adaptive to the shape of a machined part are distributed on the baseplate; air guide holes are distributed in each shallow cavity; each shallow cavity and the underside of the machined part form a vacuum cavity, so the machined part is adsorbed on the baseplate; the positioning device limits the movement of the machined part on the baseplate so as to make the machined part in a clamping state; the air guide device is connected with the baseplate and the vacuum generating device; the sealing device comprises sealing bars and through hole sealing elements; the sealing bars are distributed on the peripheral edges of the shallow cavities; and the through hole sealing elements are distributed in the shallow cavities. The vacuum clamp adopts a reliable positioning mode, the shape of the vacuum cavities is matched with the shape of the part, and the adsorption area can be farthest utilized.
Description
Technical field
The present invention relates to anchor clamps and using method thereof, relate in particular to a kind of vacuum fixture and using method thereof that is used for multihole lamina processing usefulness, belong to the thin technique with the apparatus field of carrying.
Background technology
In the existing mechanical processing industry, there are a lot of workpiece all to belong to the thin plate class, because workpiece is thin,, can't satisfy machining accuracy if the conventional brace workpiece that uses the side to clamp very easily is out of shape; If the anchor clamps that the employing end face compresses then upper surface can't be processed, can only take multiple operation processing, cause inefficiency.Moreover the clamping by repeatedly can make the precision that just can't guarantee each processing aspect of workpiece, is unfavorable for promoting.For solving the problem that exists in the above-mentioned conventional brace, occurred utilizing vacuum adsorption force to fix the vacuum fixture of workpiece.This type of vacuum fixture all adopts modular vacuum cup, but workpiece shape and structure in the metal machining industry are different, and general modular vacuum cup can't match with the shape and structure of workpiece, can't realize accurate localization, be difficult to guarantee the machining accuracy of sheet type workpiece.
Summary of the invention
The objective of the invention is to overcome the above problem that prior art exists, a kind of vacuum fixture and using method thereof that is used for multihole lamina processing usefulness is provided.
For realizing purpose of the present invention, the vacuum fixture that is used for multihole lamina processing usefulness, relate to part to be processed, comprise substrate, positioner, gas operated device, vacuum generating device and sealing device, wherein: be distributed with the shallow chamber that adapts with the part to be processed profile on the described substrate, be distributed with gas port in this shallow chamber, shallow chamber and part to be processed bottom surface form vacuum chamber, part to be processed is adsorbed on the substrate, positioner restriction part to be processed moving on substrate, make part to be processed be in the clamping state, gas operated device connects substrate and vacuum generating device, sealing device comprises sealing strip and through hole potted component, and sealing strip is distributed in edge, surrounding, shallow chamber, and the through hole potted component is distributed in the shallow chamber.
Further, the above-mentioned vacuum fixture that is used for multihole lamina processing usefulness, wherein, a side of described substrate is provided with hydraulic quick coupler, and hydraulic quick coupler and gas port connect.
Further, the above-mentioned vacuum fixture that is used for multihole lamina processing usefulness, wherein, described positioner is an alignment pin, the position of alignment pin and size match with locating hole on the part to be processed.
Further, the above-mentioned vacuum fixture that is used for multihole lamina processing usefulness wherein, is distributed with muscle and the boss that adapts with the part to be processed profile in the described shallow chamber.
Further, the above-mentioned vacuum fixture that is used for multihole lamina processing usefulness, wherein, when described part to be processed was positioned at substrate, the through hole potted component was distributed in the set pilot hole below of part to be processed just.
Again further, the above-mentioned vacuum fixture that is used for multihole lamina processing usefulness, wherein, described through hole potted component comprises little axle and O type circle, and the end face of little axle is provided with sulculus, and O type circle embeds in the sulculus, and O type circle size and through hole size adapt.
Be used for the vacuum fixture using method of multihole lamina processing usefulness, it may further comprise the steps:
1. step clears up anchor clamps;
2. step is put down the alignment pin on the locating hole line-up jig substrate on the part to be processed;
3. step makes part to be processed bottom surface Contact Seal ring and part to be processed is pressed;
4. step opens the vacuum generating device switch, and the vacuum chamber on the anchor clamps is formed.
The outstanding substantive distinguishing features and the obvious improvement of technical solution of the present invention is mainly reflected in: adopted locate mode comparatively reliably, therefore can reach higher processing precision.The shape of vacuum chamber matches with part and can utilize adsorbable area to greatest extent, promptly reaches maximum adsorption power.And the vacuum fixture among the present invention belongs to special fixture, and its cutting force is little, can adopt aluminium alloy to do matrix material, and can repeatedly use after simply processing, so cost is lower.This shows that the present invention has expanded the space for the technological progress of this area, implementation result is good.
Purpose of the present invention, advantage and characteristics will illustrate by the non-limitative illustration of following preferential embodiment and explain that these embodiment only provide as an example with reference to accompanying drawing.
Description of drawings
Fig. 1 is the organigram of part to be processed;
Fig. 2 is the organigram of substrate;
Fig. 3, the 4th, the local enlarged diagram of Fig. 2;
Fig. 5 is a part to be processed and the schematic diagram that combines of substrate.
The implication of each Reference numeral is as follows among the figure:
1 substrate, 2 shallow chambeies
3 through hole potted components, 4 alignment pins
5 boss, 6 little axles
7 O type circles, 8 hydraulic quick couplers
9 sealing strips, 10 gas ports
11 pilot holes
The specific embodiment
The vacuum fixture that is used for multihole lamina processing usefulness shown in Fig. 1~5, relate to part to be processed, comprise substrate 1, positioner, gas operated device, vacuum generating device and sealing device, its special feature is: be distributed with the shallow chamber 2 that adapts with the part to be processed profile on the described substrate 1, be distributed with gas port 10 in this shallow chamber 2.Thus, shallow chamber 2 can form vacuum chamber with the part to be processed bottom surface in process, and part to be processed is adsorbed on the substrate 1.Meanwhile, positioner restriction part to be processed moving on substrate 1 makes part to be processed be in reliable clamping state to be used for machining.Gas operated device connects substrate 1 and vacuum generating device, and sealing device comprises sealing strip 9 and through hole potted component 3, and sealing strip 9 is distributed in edge, 2 surrounding, shallow chamber, and through hole potted component 3 is distributed in the shallow chamber.In other words, through hole potted component 3 is used for the sealing of the through hole on the thin plate, and both guarantee reliable absorption.
Further, be distributed with on the substrate 1 as the alignment pin 4 of mounting and positioning device promptly shown in Figure 4.One side of substrate 1 is provided with hydraulic quick coupler 8, and hydraulic quick coupler 8 connects with gas port 10, is used for connecting gas operated device.Simultaneously, the position of alignment pin 4 and size match with locating hole on the part to be processed.
Simultaneously, for the fixing better absorption of the 2 pairs of parts to be processed in shallow chamber, be distributed with the muscle and the boss 5 that adapt with the part to be processed profile in the shallow chamber 2.When part to be processed was positioned at the shallow chamber 2 of substrate 1, through hole potted component 3 was distributed in the set pilot hole of part to be processed 11 belows just.
Further combined with Fig. 3, described through hole potted component 3 comprises little axle 6 and O type circle 7 again, and the end face of little axle 6 is provided with sulculus, and O type circle 7 embeds in the sulculus, and O type circle 7 sizes and through hole size adapt.With regard to preferred implementation of the present invention, shallow chamber 2 is distributed with corresponding through hole potted component 3 at each pilot hole 11 lower position of part to be processed, guarantees that the through hole on thin plate gas leakage can not occur adding man-hour.
Specifically in conjunction with Fig. 1, this part to be processed is a multihole lamina class part, and there is shallow chamber in the front, and pilot hole 11 is arranged on it, and requirement on machining accuracy is higher.The front is a plane, and it is provided with the surface of exposing, and appearance requirement is higher.
In conjunction with Fig. 2, the positioner on the fixture substrate 1 is two alignment pins 4, is used with locating hole on the part.Shallow chamber 2 on the substrate 1 is the positive outer shape processing of mating parts, and the boss 5 that the centre is provided with is to cause distortion in order to limit part to be processed to be subjected to absorption affinity, and the vibration that produces in avoiding simultaneously cutting causes the deterioration of surperficial part to be processed quality.
Fig. 5 is the cooperating state sketch of part to be processed and vacuum fixture.The use of vacuum fixture roughly may further comprise the steps: at first, install and the cleaning anchor clamps.Subsequently, the alignment pin 4 on the locating hole line-up jig substrate 1 on the part to be processed is carefully put down.Then, make the part bottom surface touch sealing ring and impose suitable pressure.Open the vacuum generating device switch at last, make the vacuum chamber on the anchor clamps enter duty, the part bottom surface reliably contacts 1 of fixture substrate simultaneously, and part is reliably inhaled on anchor clamps dignity, finishes the clamping to part to be processed.
By above-mentioned character express also in conjunction with the accompanying drawings as can be seen, behind employing the present invention, adopt locate mode comparatively reliably, therefore can reach higher processing precision.The shape of vacuum chamber matches with part and can utilize adsorbable area to greatest extent, promptly reaches maximum adsorption power.And the vacuum fixture among the present invention belongs to special fixture, and its cutting force is little, can adopt aluminium alloy to do matrix material, and can repeatedly use after simply processing, so cost is lower.This shows, be convenient to promoting in the art.
Certainly, more than only be concrete exemplary applications of the present invention, protection scope of the present invention is not constituted any limitation.In addition to the implementation, the present invention can also have other embodiment.All employings are equal to the technical scheme of replacement or equivalent transformation formation, all drop within the present invention's scope required for protection.
Claims (7)
1. the vacuum fixture that is used for multihole lamina processing usefulness, relate to part to be processed, comprise substrate, positioner, gas operated device, vacuum generating device and sealing device, it is characterized in that: be distributed with the shallow chamber that adapts with the part to be processed profile on the described substrate, be distributed with gas port in this shallow chamber, shallow chamber and part to be processed bottom surface form vacuum chamber, part to be processed is adsorbed on the substrate, positioner restriction part to be processed moving on substrate, make part to be processed be in the clamping state, gas operated device connects substrate and vacuum generating device, sealing device comprises sealing strip and through hole potted component, sealing strip is distributed in edge, surrounding, shallow chamber, and the through hole potted component is distributed in the shallow chamber.
2. the vacuum fixture that is used for multihole lamina processing usefulness according to claim 1, it is characterized in that: a side of described substrate is provided with hydraulic quick coupler, and hydraulic quick coupler and gas port connect.
3. the vacuum fixture that is used for multihole lamina processing usefulness according to claim 2, it is characterized in that: described positioner is an alignment pin, the position of alignment pin and size match with locating hole on the part to be processed.
4. the vacuum fixture that is used for multihole lamina processing usefulness according to claim 1 is characterized in that: be distributed with muscle and the boss that adapts with the part to be processed profile in the described shallow chamber.
5. the vacuum fixture that is used for multihole lamina processing usefulness according to claim 1 is characterized in that: when described part to be processed was positioned at substrate, the through hole potted component was distributed in the set pilot hole below of part to be processed just.
6. the vacuum fixture that is used for multihole lamina processing usefulness according to claim 1, it is characterized in that: described through hole potted component comprises little axle and O type circle, the end face of little axle is provided with sulculus, and O type circle embeds in the sulculus, and O type circle size and through hole size adapt.
7. be used for the using method of the vacuum fixture of multihole lamina processing usefulness, it is characterized in that may further comprise the steps: 1. step clears up anchor clamps;
2. step is put down the alignment pin on the locating hole line-up jig substrate on the part to be processed;
3. step makes part to be processed bottom surface Contact Seal ring and part to be processed is pressed;
4. step opens the vacuum generating device switch, and the vacuum chamber on the anchor clamps is formed.
Priority Applications (1)
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CN 200810234303 CN101733651B (en) | 2008-11-11 | 2008-11-11 | Vacuum clamp for machining porous sheet and using method thereof |
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CN 200810234303 CN101733651B (en) | 2008-11-11 | 2008-11-11 | Vacuum clamp for machining porous sheet and using method thereof |
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CN101733651A true CN101733651A (en) | 2010-06-16 |
CN101733651B CN101733651B (en) | 2012-05-30 |
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CN 200810234303 Expired - Fee Related CN101733651B (en) | 2008-11-11 | 2008-11-11 | Vacuum clamp for machining porous sheet and using method thereof |
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Cited By (19)
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CN102179708A (en) * | 2011-03-09 | 2011-09-14 | 浙江大学宁波理工学院 | Multipoint profiling rigid clamp and method for processing thin-wall workpiece by using same |
CN102179881A (en) * | 2011-04-01 | 2011-09-14 | 石金精密科技(深圳)有限公司 | System for adsorbing and fixing plane thin plate |
CN102528694A (en) * | 2012-02-24 | 2012-07-04 | 太仓康茂电子有限公司 | High-efficient vacuum clamp |
CN102581634A (en) * | 2012-03-02 | 2012-07-18 | 昌河飞机工业(集团)有限责任公司 | Clamping position system of parts like thin-wall frame beam |
CN102689195A (en) * | 2012-05-29 | 2012-09-26 | 苏州市新鸿基精密部品有限公司 | Vacuum chuck for processing of aeronautical laminas |
CN102853799A (en) * | 2012-08-27 | 2013-01-02 | 长沙学院 | Detection device of abraded shape and mass loss and detection method thereof |
CN103085004A (en) * | 2013-01-15 | 2013-05-08 | 深圳市岑科实业有限公司 | Vacuum suction tube and method for absorbing electronic components |
CN103465199A (en) * | 2013-09-27 | 2013-12-25 | 广东尚能光电技术有限公司 | Adjustable vacuum clamp |
CN103921150A (en) * | 2013-01-11 | 2014-07-16 | 福昌精密制品(深圳)有限公司 | Vacuum fixture for machining thin-walled parts by CNC (Computer Numerical Control) milling machine |
CN103921070A (en) * | 2014-04-10 | 2014-07-16 | 哈尔滨飞机工业集团有限责任公司 | Method for processing half frame on upper portion of helicopter body and vacuum sucking clamp |
CN104249406A (en) * | 2013-06-26 | 2014-12-31 | 珠海格力电器股份有限公司 | Locating block and locating device for manual operator panel |
CN105798939A (en) * | 2016-04-19 | 2016-07-27 | 中国工程物理研究院激光聚变研究中心 | Vacuum grabbing system of large-caliber optical elements |
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CN107030320A (en) * | 2016-11-23 | 2017-08-11 | 哈尔滨飞机工业集团有限责任公司 | A kind of cladding splices preforming honeycomb numerical-control processing method |
CN108082935A (en) * | 2017-12-22 | 2018-05-29 | 江门市新会区立本自动化设备有限公司 | A kind of perforate fruit sucker and its installing mechanism |
CN108705471A (en) * | 2018-06-29 | 2018-10-26 | 江西佳时特数控技术有限公司 | Scroll plate flexible production line quiet disk vortex face processing tool |
CN110640651A (en) * | 2019-09-26 | 2020-01-03 | 苏州领裕电子科技有限公司 | Universal pinhole type cavity vacuum adsorption clamp |
CN113305648A (en) * | 2020-06-03 | 2021-08-27 | 广东凯利德科技有限公司 | Method for machining tool |
CN116276736A (en) * | 2023-05-23 | 2023-06-23 | 宁波永灵航空科技有限公司 | Positioning tool for aviation honeycomb panel and application method of positioning tool |
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GB1421283A (en) * | 1972-09-06 | 1976-01-14 | Dbm Industries Ltd | Method and apparatus for holding a workpiece in a selected position |
JPH08500296A (en) * | 1992-05-06 | 1996-01-16 | カーン,ジェームズ クリストファー | Vacuum plate |
DE4221222A1 (en) * | 1992-06-27 | 1994-01-05 | Ottensteiner Kunststoff Gmbh | Vacuum suction device for holding work objects - consists of support panel for objects perforated by vertical holes surrounded by sealing strip with another sealing strip on its underside |
IT1299177B1 (en) * | 1998-05-20 | 2000-02-29 | Quintilio Lupi | SYSTEM FOR CONTOUR MACHINING WITH A MASK OF MARBLE, STONE, GLASS OR SIMILAR SLABS |
CN201287305Y (en) * | 2008-11-11 | 2009-08-12 | 苏州春兴精工股份有限公司 | Vacuum fixture for machining stephanoporate thin plate |
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CN102179708A (en) * | 2011-03-09 | 2011-09-14 | 浙江大学宁波理工学院 | Multipoint profiling rigid clamp and method for processing thin-wall workpiece by using same |
CN102179708B (en) * | 2011-03-09 | 2013-06-05 | 浙江大学宁波理工学院 | Multipoint profiling rigid clamp and method for processing thin-wall workpiece by using same |
CN102179881A (en) * | 2011-04-01 | 2011-09-14 | 石金精密科技(深圳)有限公司 | System for adsorbing and fixing plane thin plate |
CN102528694A (en) * | 2012-02-24 | 2012-07-04 | 太仓康茂电子有限公司 | High-efficient vacuum clamp |
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CN110640651A (en) * | 2019-09-26 | 2020-01-03 | 苏州领裕电子科技有限公司 | Universal pinhole type cavity vacuum adsorption clamp |
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