CN101733651B - Vacuum clamp for machining porous sheet and using method thereof - Google Patents
Vacuum clamp for machining porous sheet and using method thereof Download PDFInfo
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- CN101733651B CN101733651B CN 200810234303 CN200810234303A CN101733651B CN 101733651 B CN101733651 B CN 101733651B CN 200810234303 CN200810234303 CN 200810234303 CN 200810234303 A CN200810234303 A CN 200810234303A CN 101733651 B CN101733651 B CN 101733651B
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- multihole lamina
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Abstract
The invention relates to a vacuum clamp for machining a porous sheet and a using method thereof and belongs to the technical field of conveying thin appliances. The vacuum clamp comprises a baseplate, a positioning device, an air guide device, a vacuum generating device and a sealing device; the vacuum clamp is characterized in that: shallow cavities adaptive to the shape of a machined part are distributed on the baseplate; air guide holes are distributed in each shallow cavity; each shallow cavity and the underside of the machined part form a vacuum cavity, so the machined part is adsorbed on the baseplate; the positioning device limits the movement of the machined part on the baseplate so as to make the machined part in a clamping state; the air guide device is connected with the baseplate and the vacuum generating device; the sealing device comprises sealing bars and through hole sealing elements; the sealing bars are distributed on the peripheral edges of the shallow cavities; and the through hole sealing elements are distributed in the shallow cavities. The vacuum clamp adopts a reliable positioning mode, the shape of the vacuum cavities is matched with the shape of the part, and the adsorption area can be farthest utilized.
Description
Technical field
The present invention relates to anchor clamps and method for using thereof, relate in particular to a kind of vacuum fixture and method for using thereof that is used for multihole lamina processing usefulness, belong to the thin technique with the apparatus field of carrying.
Background technology
In the existing mechanical processing industry, there are a lot of workpiece all to belong to the thin plate class, because workpiece is thin,, can't satisfy machining accuracy if the conventional brace workpiece that uses the side to clamp very easily is out of shape; If the anchor clamps that the employing end face compresses then upper surface can't be processed, can only take multiple operation processing, cause inefficiency.Moreover the clamping through repeatedly can make the precision that just can't guarantee each processing aspect of workpiece, is unfavorable for promoting.For solving the problem that exists in the above-mentioned conventional brace, occurred utilizing vacuum adsorption force to fix the vacuum fixture of workpiece.This type of vacuum fixture all adopts modular vacuum cup; But workpiece shape and structure in the metal machining industry are different, and general modular vacuum cup can't match with the shape and structure of workpiece; Can't realize accurate localization, be difficult to guarantee the machining accuracy of sheet type workpiece.
Summary of the invention
The objective of the invention is to overcome the above problem that prior art exists, a kind of vacuum fixture and method for using thereof that is used for multihole lamina processing usefulness is provided.
For realizing the object of the invention, be used for the vacuum fixture of multihole lamina processing usefulness, relate to part to be processed; Comprise substrate, positioner, gas operated device, vacuum generating device and sealing device, wherein: be distributed with the shallow chamber that adapts with the part to be processed profile on the described substrate, be distributed with gas port in this shallow chamber; Shallow chamber and part to be processed bottom surface form vacuum chamber; Part to be processed is adsorbed on the substrate, and positioner restriction part to be processed moving on substrate makes part to be processed be in the clamping state; Gas operated device connects substrate and vacuum generating device; Sealing device comprises sealing strip and through hole potted component, and sealing strip is distributed in edge, surrounding, shallow chamber, and the through hole potted component is distributed in the shallow chamber.
Further, the above-mentioned vacuum fixture that is used for multihole lamina processing usefulness, wherein, a side of said substrate is provided with hydraulic quick coupler, and hydraulic quick coupler and gas port connect.
Further, the above-mentioned vacuum fixture that is used for multihole lamina processing usefulness, wherein, described positioner is an alignment pin, the position of alignment pin and size match with locating hole on the part to be processed.
Further, the above-mentioned vacuum fixture that is used for multihole lamina processing usefulness wherein, is distributed with muscle and the boss that adapts with the part to be processed profile in the described shallow chamber.
Further, the above-mentioned vacuum fixture that is used for multihole lamina processing usefulness, wherein, when described part to be processed was positioned at substrate, the through hole potted component was distributed in the set pilot hole below of part to be processed just.
Again further, the above-mentioned vacuum fixture that is used for multihole lamina processing usefulness, wherein, described through hole potted component comprises little axle and O type circle, and the end face of little axle is provided with sulculus, and O type circle embeds in the sulculus, and O type circle size and through hole size adapt.
Be used for the vacuum fixture method for using of multihole lamina processing usefulness, it may further comprise the steps:
1. step clears up anchor clamps;
2. step is put down the alignment pin on the locating hole line-up jig substrate on the part to be processed;
3. step makes part to be processed bottom surface Contact Seal ring and part to be processed is pressed;
4. step opens the vacuum generating device switch, and the vacuum chamber on the anchor clamps is formed.
The outstanding substantive distinguishing features and the obvious improvement of technical scheme of the present invention is mainly reflected in: adopted comparatively reliable localization mode, therefore can reach higher processing precision.The shape of vacuum chamber matches with part and can utilize adsorbable area to greatest extent, promptly reaches maximum adsorption power.And the vacuum fixture among the present invention belongs to special fixture, and its cutting force is little, can adopt aluminium alloy to do matrix material, and after simply processing, can repeatedly use, so cost is lower.This shows that the present invention has expanded the space for the technological progress of this area, implementation result is good.
The object of the invention, advantage and characteristics will illustrate through the non-limitative illustration of following preferential embodiment and explain that these embodiment only provide with reference to accompanying drawing as an example.
Description of drawings
Fig. 1 is the organigram of part to be processed;
Fig. 2 is the organigram of substrate;
Fig. 3, the 4th, the local enlarged diagram of Fig. 2;
Fig. 5 is a part to be processed and the sketch map that combines of substrate.
The implication of each Reference numeral is following among the figure:
1 substrate, 2 shallow chambeies
3 through hole potted components, 4 alignment pins
5 boss, 6 little axles
7 O type circles, 8 hydraulic quick couplers
9 sealing strips, 10 gas ports
11 pilot holes
The specific embodiment
The vacuum fixture that is used for multihole lamina processing usefulness shown in Fig. 1~5; Relate to part to be processed; Comprise substrate 1, positioner, gas operated device, vacuum generating device and sealing device; Its special feature is: be distributed with the shallow chamber 2 that adapts with the part to be processed profile on the described substrate 1, be distributed with gas port 10 in this shallow chamber 2.Thus, shallow chamber 2 can form vacuum chamber with the part to be processed bottom surface in process, and part to be processed is adsorbed on the substrate 1.Meanwhile, positioner restriction part to be processed moving on substrate 1 makes part to be processed be in reliable clamping state to be used for machining.Gas operated device connects substrate 1 and vacuum generating device, and sealing device comprises sealing strip 9 and through hole potted component 3, and sealing strip 9 is distributed in edge, 2 surrounding, shallow chamber, and through hole potted component 3 is distributed in the shallow chamber.In other words, through hole potted component 3 is used for the sealing of the through hole on the thin plate, and both guarantee reliable absorption.
Further, be distributed with on the substrate 1 as the alignment pin 4 of mounting and positioning device promptly shown in Figure 4.One side of substrate 1 is provided with hydraulic quick coupler 8, and hydraulic quick coupler 8 connects with gas port 10, is used for connecting gas operated device.Simultaneously, the position of alignment pin 4 and size match with locating hole on the part to be processed.
Simultaneously, for the fixing better absorption of the 2 pairs of parts to be processed in shallow chamber, be distributed with the muscle and the boss 5 that adapt with the part to be processed profile in the shallow chamber 2.When part to be processed was positioned at the shallow chamber 2 of substrate 1, through hole potted component 3 was distributed in the set pilot hole of part to be processed 11 belows just.
Further combine Fig. 3 again, described through hole potted component 3 comprises little axle 6 and O type circle 7, and the end face of little axle 6 is provided with sulculus, and O type circle 7 embeds in the sulculus, and O type circle 7 sizes and through hole size adapt.With regard to preferred implementation of the present invention, shallow chamber 2 is distributed with corresponding through hole potted component 3 at each pilot hole 11 lower position of part to be processed, guarantees that the through hole on thin plate gas leakage can not occur adding man-hour.
The concrete Fig. 1 that combines, this part to be processed is a multihole lamina class part, and there is shallow chamber in the front, and pilot hole 11 is arranged on it, and requirement on machining accuracy is higher.The front is a plane, and it is provided with the surface of exposing, and appearance requirement is higher.
In conjunction with Fig. 2, the positioner on the fixture substrate 1 is two alignment pins 4, is used with locating hole on the part.Shallow chamber 2 on the substrate 1 is the positive outer shape processing of mating parts, and the boss 5 that the centre is provided with is to cause distortion in order to limit part to be processed to receive absorption affinity, and the vibration that produces in avoiding simultaneously cutting causes the deterioration of surperficial part to be processed quality.
Fig. 5 is the cooperating state sketch of part to be processed and vacuum fixture.The use of vacuum fixture roughly may further comprise the steps: at first, install and the cleaning anchor clamps.Subsequently, the alignment pin 4 on the locating hole line-up jig substrate 1 on the part to be processed is carefully put down.Then, make the part bottom surface touch sealing ring and impose suitable pressure.Open the vacuum generating device switch at last, make the vacuum chamber on the anchor clamps get into duty, the part bottom surface reliably contacts 1 of fixture substrate simultaneously, and part is reliably inhaled on anchor clamps dignity, accomplishes the clamping to part to be processed.
Through above-mentioned character express and combine accompanying drawing to find out, adopt the present invention after, adopted comparatively reliable localization mode, therefore can reach higher processing precision.The shape of vacuum chamber matches with part and can utilize adsorbable area to greatest extent, promptly reaches maximum adsorption power.And the vacuum fixture among the present invention belongs to special fixture, and its cutting force is little, can adopt aluminium alloy to do matrix material, and after simply processing, can repeatedly use, so cost is lower.This shows, be convenient to promoting in the art.
Certainly, more than only be concrete exemplary applications of the present invention, protection scope of the present invention is not constituted any limitation.Except that the foregoing description, the present invention can also have other embodiment.All employings are equal to the technical scheme of replacement or equivalent transformation formation, all drop within the present invention's scope required for protection.
Claims (3)
1. be used for the vacuum fixture of multihole lamina processing, relate to multihole lamina, comprise substrate, positioner, gas operated device, vacuum generating device and sealing device; It is characterized in that: be distributed with the shallow chamber that adapts with the multihole lamina profile on the described substrate; Be distributed with gas port in this shallow chamber, shallow chamber and multihole lamina bottom surface form vacuum chamber, and multihole lamina is adsorbed on the substrate; Positioner restriction multihole lamina moving on substrate; Make multihole lamina be in the clamping state, gas operated device connects substrate and vacuum generating device, and sealing device comprises sealing strip and through hole potted component; Sealing strip is distributed in edge, surrounding, shallow chamber, and the through hole potted component is distributed in the shallow chamber; When described multihole lamina was positioned at substrate, the through hole potted component was distributed in the set pilot hole below of multihole lamina just; Described through hole potted component comprises little axle and O type circle, and the end face of little axle is provided with sulculus, and O type circle embeds in the sulculus, and O type circle size and through hole size adapt.
2. the vacuum fixture that is used for multihole lamina processing according to claim 1, it is characterized in that: a side of said substrate is provided with hydraulic quick coupler, and hydraulic quick coupler and gas port connect.
3. the vacuum fixture that is used for multihole lamina processing according to claim 1 is characterized in that: be distributed with muscle and the boss that adapts with the multihole lamina profile in the described shallow chamber.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN 200810234303 CN101733651B (en) | 2008-11-11 | 2008-11-11 | Vacuum clamp for machining porous sheet and using method thereof |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN 200810234303 CN101733651B (en) | 2008-11-11 | 2008-11-11 | Vacuum clamp for machining porous sheet and using method thereof |
Publications (2)
Publication Number | Publication Date |
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CN101733651A CN101733651A (en) | 2010-06-16 |
CN101733651B true CN101733651B (en) | 2012-05-30 |
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CN 200810234303 Expired - Fee Related CN101733651B (en) | 2008-11-11 | 2008-11-11 | Vacuum clamp for machining porous sheet and using method thereof |
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GB1421283A (en) * | 1972-09-06 | 1976-01-14 | Dbm Industries Ltd | Method and apparatus for holding a workpiece in a selected position |
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EP0960688A1 (en) * | 1998-05-20 | 1999-12-01 | Quintilio Lupi | Combined holding device for plane workpiece and template |
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2008
- 2008-11-11 CN CN 200810234303 patent/CN101733651B/en not_active Expired - Fee Related
Patent Citations (5)
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GB1421283A (en) * | 1972-09-06 | 1976-01-14 | Dbm Industries Ltd | Method and apparatus for holding a workpiece in a selected position |
CN1086163A (en) * | 1992-05-06 | 1994-05-04 | 詹姆斯·克里斯托弗·卡恩 | Vacuum cup |
DE4221222A1 (en) * | 1992-06-27 | 1994-01-05 | Ottensteiner Kunststoff Gmbh | Vacuum suction device for holding work objects - consists of support panel for objects perforated by vertical holes surrounded by sealing strip with another sealing strip on its underside |
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CN201287305Y (en) * | 2008-11-11 | 2009-08-12 | 苏州春兴精工股份有限公司 | Vacuum fixture for machining stephanoporate thin plate |
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