CN101724255A - Wood powder reinforced polyurethane wood-imitation material for furniture and production method thereof - Google Patents

Wood powder reinforced polyurethane wood-imitation material for furniture and production method thereof Download PDF

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Publication number
CN101724255A
CN101724255A CN200910232395A CN200910232395A CN101724255A CN 101724255 A CN101724255 A CN 101724255A CN 200910232395 A CN200910232395 A CN 200910232395A CN 200910232395 A CN200910232395 A CN 200910232395A CN 101724255 A CN101724255 A CN 101724255A
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wood
wood powder
mixture
imitation
reinforced polyurethane
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CN101724255B (en
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吴智慧
商宝龙
徐伟
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Edward Baby Rabbit Decoration New Material Ltd By Share Ltd
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Nanjing Forestry University
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Abstract

The invention discloses a wood powder reinforced polyurethane wood-imitation material for furniture and a production method thereof. The mixture of polyether glycol, foaming agent, catalyst, stabilizing agent and fire retardant serves as a white material, polyisocyanate serves as black material, and wood powder filler with 80-100 meshes serves as the stabilizing agent, wherein, the mass ratio of white material to black material to wood powder is 112:112:7. The production method is as follows: respectively mixing the white material according to ratio to prepare composite polyether; adding wood powder to prepare wood powder/ composite polyether mixture; then, adding the black material to prepare foaming mixture; and after injection molding and curing for 20 minutes, demolding to prepare the wood powder reinforced polyurethane wood-imitation material. The invention has the advantages that the compression strength and the shock resistance of the produced wood-imitation material and products are strengthened, wood texture effect is obvious, and density distribution is improved; the produced wood-imitation material and the product have stable size, small deformation and favorable heat insulation and sound insulation performance and are hard and ageing-resistant; flame retardant property can reach construction B2 grade, the product is environmentally-friendly and has low cost as well as favorable handling characteristics, such as sawing, digging, drilling, nailing, rubbing, sticking, coloring, coating and the like.

Description

Wood powder reinforced polyurethane wood-imitation material for furniture and production method thereof
Technical field
The present invention relates to be a kind of be matrix with the polyurathamc component raw material, be toughener with the wood meal, make wood powder reinforced polyurethane wood-imitation material for furniture and production method thereof by complete processings such as blend, stirring, foaming, injection molding, slaking, the demouldings.Belong to material and production of articles technical field.
Background technology
In recent years, because world's timber resources is reducing, China's timber a resource shrinkage faster, and on the other hand, along with the raising of people's living standard, human more and more higher to quantity, the specification of quality of wood utilization, and the timber resources that China can provide is very limited, therefore, the disparities between supply and demand of timber resources become increasingly conspicuous.At present, the main path of solution timber imbalance between supply and demand has three: 1) increase importation of timber; 2) greatly develop artificial fastgrowing trees; 3) seek equivalent material.At first, increase importation of timber, the assortment of the importation of timber of China and country are all increasing in recent years, though imported timber has solved China's timber shortage problem to a great extent, but worldwide shortage along with timber resources, going from bad to worse and the enhancing of people's environmental protection meaning of environment, most countries all exports timber and has taked certain policy restriction, if and China's external timber resources of dependence on import always, will the long term growth of China's wood industry be had a negative impact, this shows that imported timber neither solve the basic way of the long-term timber shortage of China.Secondly, greatly develop artificial fastgrowing trees, than higher, greatly develop needs to use a large amount of arable lands to fastgrowing trees to the requirement of growing environment, and China was exactly a large agricultural country of having a large population in a small area originally, and this has been subjected to restriction to a certain degree with regard to the development that makes artificial fastgrowing trees.To sum up, with regard to present present situation, seeking and study the timber equivalent material imbalance between supply and demand of alleviating China's timber resources is had more realistic meaning, is one of effective way that solves the timber imbalance between supply and demand to mould Dai Mu.
Summary of the invention
What the present invention proposed is a kind of wood powder reinforced polyurethane wood-imitation material for furniture and production method thereof, its purpose is intended to overcome some shortcomings that have traditional pure polyurethane imitation wood material now, proposition is a matrix with the polyurathamc component raw material, with the wood meal is toughener, by adding wood meal, with density distribution, mechanical property, woodiness touch effect, the flame retardant properties of foam performance, index of Response and the polyurethane imitation wood material of improving urethane, can realize the wood powder comprehensive utilization simultaneously, reduce urethane raw consumption, the conservation cost, expand its application approach.
Technical solution of the present invention: wood powder reinforced polyurethane wood-imitation material for furniture, it is characterized in that component comprises that the mixture with polyether glycol, whipping agent, catalyzer, stablizer etc. is white material, be black material with polyisocyanates, with 80~100 order wood meals is toughener, with the composite flame-retardant agent is fire retardant, and the constituent mass ratio of white material, black material, wood powder, fire retardant is 112: 112: 7: 11.
Described white material component comprises that polyether glycol is the mixture of 4110II, 403,330N and 210, and whipping agent is HCFC-141b, and catalyzer is the mixture of PC-5, PC-8 and A-33, and suds-stabilizing agent is L-6950.In white material, polyether glycol account for gross weight 90%, whipping agent account for gross weight 7.2%, catalyzer account for gross weight 1%, the stabilizer comprises gross weight 1.8%.
Described black material component is polyphenyl polymethylene polyisocyanates (PAPI).
Described enhancer component is 80~100 order wood meals, by sanding wood powder or sawdust, wood shavings, wood chip etc. after crushed, and by sieving, be dried to 80~100 purpose wood powders.
Described composite flame-retardant agent component is the mixture of TCEP and DMMP, and the mass ratio of TCEP and DMMP is 3: 1.
The preparation method of wood powder reinforced polyurethane wood-imitation material for furniture is characterized in that this method comprises following processing step:
1) will expect in vain that each component and composite flame-retardant agent mix by the proportioning back of accurately weighing, and, make combined polyether through high-speed stirring 1 minute;
2) 80~100 order wood meal tougheners are taken by weighing by proportioning, join in the above-mentioned combined polyether that makes, use agitator high-speed stirring 1 minute, make wood powder/combined polyether mixture.
3) will deceive material (PAPI) and take by weighing, and join in the above-mentioned wood powder that makes/combined polyether mixture, through high-speed stirring 6~10 seconds, form foam mixture with agitator by proportioning.
4) foam mixture is injected mould immediately fast, mould scribbles releasing agent, 30~40 ℃ of die temperatures, and injection molding and through slaking demoulding after 20 minutes makes Wood powder reinforced polyurethane wood-imitation material.
The preparation method of described wood powder reinforced polyurethane wood-imitation material for furniture, it is characterized in that processing condition comprise that the temperature of white material, black material is 20~24 ℃, envrionment temperature is 15~26 ℃ a room temperature condition, and the stirring velocity of mechanical stirrer is 2600~3000r/min.
Advantage of the present invention: the prescription and the technology of a kind of wood powder reinforced polyurethane wood-imitation material for furniture that the present invention makes by blend, stirring, foaming, injection molding, slaking, the demoulding etc. with polyurathamc component raw material and wood meal, its wood powder raw material is easy to get, and the modification enhanced process is simple and convenient.Compare with existing traditional pure polyurethane imitation wood material by the Wood powder reinforced polyurethane wood-imitation material that the present invention makes, its ultimate compression strength and shock resistance strengthen, the woodiness touch effect is remarkable, improved density distribution, dimensional stabilizing, deformability are little, adiabatic, sound-proofing properties is good, hard, ageing-resistant, flame retardant properties can reach building B2 level; The wood powder comprehensive utilization be can realize simultaneously, urethane raw consumption, conservation cost, product environmental protection reduced; And have processing characteristicies such as good saw, plane, brill, nail, mill, sticking, painted, covering with paint, and can be molded as various abnormal shapes according to the shape of mould or have embossing pattern or the goods of decorative pattern, can be used for making the imitative wooden furniture, door and window, picture frame, moulding, household artwork etc.
Embodiment:
Embodiment 1: with polyether glycol YT-4110II, YT-403, YT-330N and N-210, blowing agent H CFC-141b, catalyst P C-5, PC-8 and A-33, suds-stabilizing agent are that the blend of L-6950 etc. is white material component; Be black material component with polyphenyl polymethylene polyisocyanates (PAPI) Suprasec 5005; With 80~100 order wood meals is toughener, is composite flame-retardant agent with TCEP and DMMP, and the constituent mass ratio of white material, black material, wood powder, fire retardant is 112: 112: 7: 11.In white material, polyether glycol accounts for 90%, whipping agent accounts for 7.2%, catalyzer accounts for 1%, stabilizer comprises 1.8%.In composite flame-retardant agent, the mass ratio of TCEP and DMMP is 3: 1.
The manufacturing process of wood powder reinforced polyurethane wood-imitation material for furniture: 1) temperature of white material, black material is 20~24 ℃, and envrionment temperature is 15~26 ℃ a room temperature condition; 2) will expect in vain to mix with composite flame-retardant agent and made combined polyether in 1 minute by proportioning through high speed (3000r/min) stirring; 3) add poplar sanding wood powder (80~100 order) by proportioning, and made wood powder/combined polyether mixture in 1 minute through high speed (3000r/min) stirring; 4) add Suprasec 5005 black material again and made foam mixture in 10 seconds by proportioning through high speed (3000r/min) stirring; 5) a certain amount of foam mixture is injected fast slaking demoulding after 20 minutes in the mould (scribbling releasing agent, 35 ℃ of die temperatures), can be made Wood powder reinforced polyurethane wood-imitation material.The performance of imitated wood material product is as shown in the table:
The Specifeca tion speeification of table 1 Wood powder reinforced polyurethane wood-imitation material
Figure G2009102323957D00041

Claims (7)

1. wood powder reinforced polyurethane wood-imitation material for furniture, it is characterized in that component comprises that the mixture with polyether glycol, whipping agent, catalyzer and stablizer is white material, be black material with polyisocyanates, with 80~100 order wood meals is toughener, with the composite flame-retardant agent is fire retardant, wherein, the constituent mass ratio of white material, black material, wood powder, fire retardant is 112: 112: 7: 11.
2. wood powder reinforced polyurethane wood-imitation material for furniture according to claim 1, the component that it is characterized in that white material comprises that polyether glycol is the mixture of 4110II, 403,330N and 210, whipping agent is HCFC-141b, catalyzer is the mixture of PC-5, PC-8 and A-33, suds-stabilizing agent is the mixture of L-6950, in white material, polyether glycol account for gross weight 90%, whipping agent account for gross weight 7.2%, catalyzer account for gross weight 1%, the stabilizer comprises gross weight 1.8%.
3. wood powder reinforced polyurethane wood-imitation material for furniture according to claim 1 is characterized in that the component of black material is polyphenyl polymethylene polyisocyanates (PAPI).
4. wood powder reinforced polyurethane wood-imitation material for furniture according to claim 1, the component that it is characterized in that toughener is 80~100 order wood meals, by sanding wood powder or sawdust, wood shavings, wood chip after crushed, by sieving, be dried to 80~100 purpose wood powders.
5. wood powder reinforced polyurethane wood-imitation material for furniture according to claim 1, the component that it is characterized in that composite flame-retardant agent is the mixture of TCEP and DMMP, the mass ratio of TCEP and DMMP is 3: 1.
6. the production method of wood powder reinforced polyurethane wood-imitation material for furniture is characterized in that this method comprises following processing step:
1) will expect in vain that each component and composite flame-retardant agent mix by the proportioning back of accurately weighing, and, make combined polyether through agitator high-speed stirring 1 minute;
2) 80~100 order wood powders are taken by weighing by proportioning, join in the above-mentioned combined polyether that makes, through high-speed stirring 1 minute, make wood powder/combined polyether mixture with agitator.
3) will deceive material (PAPI) and take by weighing corresponding quality, and join in the above-mentioned wood powder that makes/combined polyether mixture, and use agitator immediately, form foam mixture through high-speed stirring 6~10 seconds by proportioning.
4) foam mixture is injected mould immediately fast, mould scribbles releasing agent, 30~40 ℃ of die temperatures, and injection molding and through slaking demoulding after 20 minutes makes Wood powder reinforced polyurethane wood-imitation material.
7. the preparation method of wood powder reinforced polyurethane wood-imitation material for furniture according to claim 6, it is characterized in that processing condition comprise that the temperature of white material, black material is 20~24 ℃, envrionment temperature is 15~26 ℃ a room temperature condition, and the stirring velocity of mechanical stirrer is 2600~3000r/min.
CN2009102323957A 2009-12-09 2009-12-09 Wood powder reinforced polyurethane wood-imitation material for furniture and production method thereof Expired - Fee Related CN101724255B (en)

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Cited By (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102030879A (en) * 2010-09-28 2011-04-27 上海东大聚氨酯有限公司 Reinforced hard polyurethane wood-like material, raw material composite thereof and combined polyether
CN104448187A (en) * 2014-11-20 2015-03-25 瀚寅(苏州)新材料科技有限公司 Polyurethane package material and preparation method thereof
CN104710596A (en) * 2015-01-28 2015-06-17 北京东方雨虹防水技术股份有限公司 Polyurethane foam composition, polyurethane foam and preparation method of polyurethane foam
CN104845395A (en) * 2015-04-20 2015-08-19 苏州经贸职业技术学院 Wood plastic composite material for decoration, and preparation method thereof
CN105940047A (en) * 2013-11-25 2016-09-14 彼得森化学工业有限公司 Cushioning foams containing aromatic wood particles
CN106189177A (en) * 2015-07-02 2016-12-07 北京林业大学 The preparation method of a kind of wood plastic composite and wood plastic composite
CN107141771A (en) * 2017-06-06 2017-09-08 肥西县碧涛建材有限公司 A kind of Novel imitation-wood material prescription
CN107189030A (en) * 2017-06-10 2017-09-22 刘锦白 A kind of manufacture method of multifunctional rigid foam polyurethane anaglyphy ceiling and cinerary casket
CN108102070A (en) * 2017-12-01 2018-06-01 浙江农林大学 The method of plant fiber production nonflammable rigid polyurethane foam combination material
CN108997556A (en) * 2018-07-27 2018-12-14 浙江华峰新材料股份有限公司 Polyurethane stock solution and its preparation method and application containing powdered biomass
CN110157179A (en) * 2019-04-23 2019-08-23 宁波昕科工贸有限公司 A kind of environmentally friendly exothermic material and preparation method thereof for floor
CN113910732A (en) * 2021-10-21 2022-01-11 中国铁道科学研究院集团有限公司金属及化学研究所 Composite board for railway flatcar and preparation method and application thereof
CN114133759A (en) * 2021-12-28 2022-03-04 西安交通大学 Light multifunctional composite material prepared from polyurethane and cork particles and preparation method and application thereof
CN114685973A (en) * 2022-04-09 2022-07-01 哈尔滨工业大学 Hard polyurethane foam thermal insulation material added with wood particles and preparation method and application thereof

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CN101503504B (en) * 2008-12-01 2011-04-13 无锡双象化学工业有限公司 Preparation of polyurethane rigid foam wood-like material

Cited By (19)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102030879A (en) * 2010-09-28 2011-04-27 上海东大聚氨酯有限公司 Reinforced hard polyurethane wood-like material, raw material composite thereof and combined polyether
CN102030879B (en) * 2010-09-28 2012-07-25 上海东大聚氨酯有限公司 Reinforced hard polyurethane wood-like material, raw material composite thereof and combined polyether
CN105940047A (en) * 2013-11-25 2016-09-14 彼得森化学工业有限公司 Cushioning foams containing aromatic wood particles
CN104448187A (en) * 2014-11-20 2015-03-25 瀚寅(苏州)新材料科技有限公司 Polyurethane package material and preparation method thereof
CN104448187B (en) * 2014-11-20 2017-07-07 瀚寅(苏州)新材料科技有限公司 A kind of polyurethane packaging material and preparation method thereof
CN104710596A (en) * 2015-01-28 2015-06-17 北京东方雨虹防水技术股份有限公司 Polyurethane foam composition, polyurethane foam and preparation method of polyurethane foam
CN104845395A (en) * 2015-04-20 2015-08-19 苏州经贸职业技术学院 Wood plastic composite material for decoration, and preparation method thereof
CN106189177A (en) * 2015-07-02 2016-12-07 北京林业大学 The preparation method of a kind of wood plastic composite and wood plastic composite
CN107141771A (en) * 2017-06-06 2017-09-08 肥西县碧涛建材有限公司 A kind of Novel imitation-wood material prescription
CN107189030A (en) * 2017-06-10 2017-09-22 刘锦白 A kind of manufacture method of multifunctional rigid foam polyurethane anaglyphy ceiling and cinerary casket
CN108102070A (en) * 2017-12-01 2018-06-01 浙江农林大学 The method of plant fiber production nonflammable rigid polyurethane foam combination material
CN108997556A (en) * 2018-07-27 2018-12-14 浙江华峰新材料股份有限公司 Polyurethane stock solution and its preparation method and application containing powdered biomass
CN108997556B (en) * 2018-07-27 2020-06-16 浙江华峰新材料有限公司 Polyurethane stock solution containing biomass powder and preparation method and application thereof
CN110157179A (en) * 2019-04-23 2019-08-23 宁波昕科工贸有限公司 A kind of environmentally friendly exothermic material and preparation method thereof for floor
CN110157179B (en) * 2019-04-23 2021-02-19 宁波昕科工贸有限公司 Environment-friendly heating material for floor and preparation method thereof
CN113910732A (en) * 2021-10-21 2022-01-11 中国铁道科学研究院集团有限公司金属及化学研究所 Composite board for railway flatcar and preparation method and application thereof
CN113910732B (en) * 2021-10-21 2023-10-31 中国铁道科学研究院集团有限公司金属及化学研究所 Composite board for railway flatcar and preparation method and application thereof
CN114133759A (en) * 2021-12-28 2022-03-04 西安交通大学 Light multifunctional composite material prepared from polyurethane and cork particles and preparation method and application thereof
CN114685973A (en) * 2022-04-09 2022-07-01 哈尔滨工业大学 Hard polyurethane foam thermal insulation material added with wood particles and preparation method and application thereof

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