CN101723249B - Real-time networking monitoring and pre-warning system for operating data of hoisting machinery - Google Patents

Real-time networking monitoring and pre-warning system for operating data of hoisting machinery Download PDF

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Publication number
CN101723249B
CN101723249B CN200910227830A CN200910227830A CN101723249B CN 101723249 B CN101723249 B CN 101723249B CN 200910227830 A CN200910227830 A CN 200910227830A CN 200910227830 A CN200910227830 A CN 200910227830A CN 101723249 B CN101723249 B CN 101723249B
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hoisting
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CN101723249A (en
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闫永德
高崇仁
傅永利
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  • Maintenance And Inspection Apparatuses For Elevators (AREA)
  • Indicating And Signalling Devices For Elevators (AREA)

Abstract

The invention relates to a real-time networking monitoring and pre-warning system for operating data of hoisting machinery, and belongs to real-time networking monitoring and pre-warning equipment for the operating data of the hoisting machinery. The real-time networking monitoring and pre-warning system mainly solves the technical difficult point that a safety protection device of the conventional hoisting machinery has single effect, cannot perform real-time effective monitoring on the service condition of the equipment, and cannot pre-warn potential safety hazards in time. The real-time networking monitoring and pre-warning system adopts the following technical scheme that: the real-time networking monitoring and pre-warning system for the operating data of the hoisting machinery comprises a plurality of field real-time acquisition and storage devices for the operating data of the hoisting machinery, at least one crane operation processor, at least one network server, a network terminal and a data processing computer; the communication ends of the acquisition and storage devices are connected with the input end of the crane operation processor; the output end of the crane operation processor is connected with the network server through a network; and the network server is connected with the network terminal and the data processing computer through the network.

Description

Operating data of hoisting machinery real-time networking monitoring and forewarn system
Technical field
The present invention relates to a kind of operating data of hoisting machinery real-time networking monitoring and forewarn system, it belongs to the equipment of a kind of operating data of hoisting machinery real-time networking monitoring and early warning.
Background technology
Elevator machinery is widely used in industries such as mine, machinery, metallurgy, and its role in the national economic development can not be substituted.But owing to technology and managerial reason, the hoisting crane user often can not carry out timely early warning and discovery to the potential safety hazard of elevator machinery for a long time.If the state of hoisting crane is bad; Then can cause taking place serious accidents such as great physical damage, goods damage, personal injury; In the statistics of 314 crane accidents being pressed the type classification; The crane in bridge type quantity that has an accident is 59, and proportion is 18.8%, and accident rate is that all elevator machineries the insides are the highest.Therefore, how to grasp the real-world operation state of hoisting crane real-time and accurately. its operation process is carried out effective monitoring, judge the use rank of hoisting crane; Predict its service life; In time arranging maintenance, guarantee that the elevator machinery attitude is good, job safety, is crucial.
At present; Most elevator machineries of domestic use all do not have the recording device of equiping system operating data; The hoisting capacity load limiter of only being furnished with function singleness; Can only play the effect of overload protection, and will confirm that an elevator machinery mechanism running state need know 14 parameters such as speed and the acceleration/accel of the lift heavy of hoisting crane major-minor lifting mechanism, big dolly run location, big dolly lifting altitude, lifting mechanism and big dolly.
Now owing to lack the crane real-time operating data; The elevator machinery supvr is difficult to the operation conditions of hoisting crane under it and personnel's operating conditions are controlled in real time; And the safety management mode of present most of weight-lifting equipments mainly is to rely on artificial supervision; Work difficulty is bigger: on-the-spot supervisor can not take into account every equipment, more can't carry out real-time effective monitoring to the condition of service of every equipment, thereby can not carry out uniform dispatching to its elevator machinery; Unified management can not rationally be utilized the hoisting crane resource; To the potential safety hazard early warning in time that exists, the idle and crane classification group that have of the hoisting crane that causes is overweight to cause shifting to an earlier date and retiredly causes damage to production, even the generation of the tragedy of the personal casualty that causes any property loss.Therefore, most of hoisting cranes exist the record and the memory function of no operating data, can not carry out real-time effective monitoring and the technical barriers such as potential safety hazard early warning in time to existing to the condition of service of equipment.
Summary of the invention
The objective of the invention is to solve that the safety guard effect that existing elevator machinery exists is single, record and the memory function of no operating data, can not carry out real-time effective monitoring to the condition of service of equipment and, and a kind of record and memory function with operating data is provided, can carries out real-time effective monitoring to the condition of service of equipment and the operating data of hoisting machinery real-time networking monitoring and the forewarn system of the timely early warning of potential safety hazard ability of existence to the technical barrier of the potential safety hazard early warning in time that exists.
The present invention solves the problems of the technologies described above the technical scheme that adopts to be:
Operating data of hoisting machinery real-time networking monitoring and forewarn system; It comprises several field real-time acquisition and storage device for operating parameters of hoisting mechanical system; This device can gather the main hoisting capacity of hoisting crane, main lifting altitude, secondary hoisting capacity, secondary lifting altitude, trolley travelling position and cart run location parameter separately or combination in any is gathered above-mentioned parameter, and the communication terminal of this device is connected with the input end of hoisting crane operation processor;
At least one hoisting crane operation processor; This treater is handled the data of field real-time acquisition and storage device for operating parameters of hoisting mechanical system transmission; And the data after will handling are transferred to the webserver through network; The input end of this treater is connected with the communication terminal of field real-time acquisition and storage device for operating parameters of hoisting mechanical system, and the mouth of this treater is connected with the webserver through network;
At least one webserver, this webserver mainly contains storage, processing and management function, and the data to the transmission of hoisting crane operation processor realize data sharing simultaneously, and the webserver is connected with data handling machine with the network terminal through network;
The hoisting crane running condition in the authority is checked and supervised to the network terminal, this network terminal, proposes data processing request to data handling machine, checks the result behind the data handing, and the network terminal is connected with the webserver through network;
Data handling machine; This data handling machine is through network response to network user's data computation requests; The crane operating data of extraction webserver stores also calculates and handles; And result fed back to the network user, data handling machine is connected with the webserver through network.
Network according to the invention is wireless network or cable network.
The webserver according to the invention is divided into corporate server, regional server and three different levels of director server; The operating parameters of hoisting mechanical system data at first upload to corporate server and realize the hoisting crane data sharing in the said firm; And then upload to regional server by corporate server; Upload to director server by regional server at last, also can directly upload to director server, realize that data are shared on the internet by corporate server.
Because the present invention has adopted technique scheme; Make the present invention pass through network technology; With major and minor liter weight of elevator machinery system of gathering; Major and minor hook and large and small car operating data are aggregated into identical platform; Realize the management of elevator machinery population parameter, solved that the safety guard effect that existing elevator machinery exists is single, the record and the memory function of no operating data, can not carry out real-time effective monitoring to the condition of service of equipment and the technical matters of the potential safety hazard early warning in time of existence.Therefore, compare with background technology, the present invention has advantage.
1, in the operating data of hoisting machinery transmission, adopts CAN, Ethernet protocol, have the network platform of separate unit operating data of hoisting machinery; When hoisting crane was worked, the present invention carried out real time recording and storage to the main operational factor of single device, and was transferred to the network platform to the data that collect through known protocol.On the network platform, data are analyzed and handled timely.
2, have to use the network concept of unit, make the elevator machinery operation in our unit realize network management as the unit; In our unit, after device data is transferred on the network, realize sharing of data parameters through the local area network in the unit, and then unified Analysis and management.
3, the notion that has area (province or city) networking, because native system can be realized the network transmission, and has put into the director server that data gather computing to data parameters, each province and city can directly be called the data of wanting through network.
4, has national operating data of hoisting machinery notion; In order to realize omnibearing information sharing, realize the reliability service of national lifting equipment, gather the operating data in the whole nation through network, thereby draw performance judgement accurately.
5, have and carry out data in China and gather, process, and then draw operation parameter, design parameters and the standard parameter that meets the elevator machinery operation according to statistics.Be design parameters, standard parameter is made correct assessment and judgement, and is significant to the long term growth of elevator machinery.
6, the present invention can conveniently be transmitted data through wireless network transmissions.
7, the present invention can accurately gather the real-time running data of hoisting crane, analysis, modeling and feedback; Can accurately accomplish the effect that danger gives warning in advance to elevator machinery; And the present invention relies on the crane system networking; Completion system operating data gather storage, accomplish the download of data through network or hard disk, data can be transferred to timely, easy mode in user's hand.
Description of drawings
Fig. 1 is a block diagram of the present invention;
Fig. 2 is network operation figure of the present invention.
The specific embodiment
The present invention is done the description in a step below in conjunction with accompanying drawing and embodiment.
As shown in Figure 1; Operating data of hoisting machinery real-time networking monitoring and forewarn system in the present embodiment; It comprises several field real-time acquisition and storage device for operating parameters of hoisting mechanical system 1; This device can gather the main hoisting capacity of hoisting crane, main lifting altitude, secondary hoisting capacity, secondary lifting altitude, trolley travelling position and cart run location parameter separately or combination in any is gathered above-mentioned parameter, and the communication terminal of this device is connected with the input end of hoisting crane operation processor;
At least one hoisting crane operation processor 2; This treater is handled the data of field real-time acquisition and storage device for operating parameters of hoisting mechanical system transmission; And the data after will handling are transferred to the webserver through network; The input end of this treater is connected with the communication terminal of field real-time acquisition and storage device for operating parameters of hoisting mechanical system, and the mouth of this treater is connected with the webserver through network;
At least one webserver 3, this webserver mainly contains storage, processing and management function, and the data to the transmission of hoisting crane operation processor realize data sharing simultaneously, and the webserver is connected with data handling machine with the network terminal through network;
The hoisting crane running condition in the authority is checked and supervised to the network terminal 4, this network terminal, proposes data processing request to data handling machine, checks the result behind the data handing, and the network terminal is connected with the webserver through network;
Data handling machine 5; This data handling machine is through network response to network user's data computation requests; The crane operating data of extraction webserver stores also calculates and handles; And result fed back to the network user, data handling machine is connected with the webserver through network.
Network in the foregoing description is wireless network or cable network.
As shown in Figure 2; The above-mentioned webserver is divided into company (unit) server, area (zone) server and three different levels of director server; The operating parameters of hoisting mechanical system data at first upload to corporate server and realize the hoisting crane data sharing in the said firm, and then upload to regional server by corporate server, upload to director server by regional server at last; Also can directly upload to director server, realize that data are shared on the internet by corporate server.Above-mentioned data upload comprises bidirectional transmission.
The erecting crane tool system operational parameters field real-time acquisition and storage device 1 in the relevant position of elevator machinery structure, mechanism and parts; This acquisition and storage device imports micro controller system with the parameter that collects through processing such as amplification filtering and analogue to digital conversion back and handles accordingly; Send to the data after handling in the hoisting crane operation processor 2 through wired or wireless communication modes; Hoisting crane operation processor 2 is transferred to the webserver 3 through wired or wireless net again; Make each network terminal realize the function of data sharing, running condition that can each elevator machinery of Real Time Observation is accurately accomplished the effect that danger gives warning in advance to elevator machinery.

Claims (3)

1. operating data of hoisting machinery real-time networking monitoring and forewarn system; It is characterized in that: it comprises several field real-time acquisition and storage device for operating parameters of hoisting mechanical system; This device can gather the main hoisting capacity of hoisting crane, main lifting altitude, secondary hoisting capacity, secondary lifting altitude, trolley travelling position and cart run location parameter separately or combination in any is gathered above-mentioned parameter, and the communication terminal of this device is connected with the input end of hoisting crane operation processor;
At least one hoisting crane operation processor; This treater is handled the data of field real-time acquisition and storage device for operating parameters of hoisting mechanical system transmission; And the data after will handling are transferred to the webserver through network; The input end of this treater is connected with the communication terminal of field real-time acquisition and storage device for operating parameters of hoisting mechanical system, and the mouth of this treater is connected with the webserver through network;
At least one webserver, this webserver mainly contains storage, processing and management function, and the data to the transmission of hoisting crane operation processor realize data sharing simultaneously, and the webserver is connected with data handling machine with the network terminal through network;
The hoisting crane running condition in the authority is checked and supervised to the network terminal, this network terminal, proposes data processing request to data handling machine, checks the result behind the data handing, and the network terminal is connected with the webserver through network;
Data handling machine; This data handling machine is through network response to network user's data computation requests; The crane operating data of extraction webserver stores also calculates and handles; And result fed back to the network user, data handling machine is connected with the webserver through network.
2. operating data of hoisting machinery real-time networking monitoring according to claim 1 and forewarn system is characterized in that: said network is wireless network or cable network.
3. operating data of hoisting machinery real-time networking monitoring according to claim 1 and forewarn system; It is characterized in that: the said webserver is divided into corporate server, regional server and three different levels of director server; The operating parameters of hoisting mechanical system data at first upload to corporate server and realize the hoisting crane data sharing in the said firm; And then upload to regional server by corporate server; Upload to director server by regional server at last, or directly upload to director server, realize that data are shared on the internet by corporate server.
CN200910227830A 2009-12-15 2009-12-15 Real-time networking monitoring and pre-warning system for operating data of hoisting machinery Expired - Fee Related CN101723249B (en)

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