Crossing-over bridge rice noodles production technology and production line thereof
Technical field
The present invention relates to the production technology and the production line of the production technology and the production line, particularly Yunnan Guoqiao rice vermicelli of crossing-over bridge rice noodles.
Background technology
The history in existing more than 100 year of crossing-over bridge rice noodles.Pass on from one to another, Mengzi County, the southern regions of the Yunnan Province outside the city has the middle of a lake island during Qing Dynasty, and an Xiucai reads to the island, and the wife of the virtuous industry of Xiucai has usually done him and liked that the rice noodles of eating are sent to him and work as meal, and on the island time, rice noodles are not warm but grade has been gone out.Once accidental afterwards when sending chicken soup, it is the same just like the lid lid that the Xiucai wife finds to be covered with on the chicken soup thick that layer chicken fat, can allow soup keep temperature, if put again when seasoning matter and rice noodles etc. eaten, and can also be more tasty and more refreshing.So she is earlier ripe good clear soup such as fertile chicken, boy's bones, on cover thick chicken fat; Rice noodles are in and are scalded, and the back is cooked by scalding with rolling oil and many batchings are cut very thinly to the island, adds rice noodles afterwards, and bright perfume is smooth.This method is once spreading, and people imitate one after another, because wanted a bridge to the island, also this my good wife in honor of just is called it " crossing-over bridge rice noodles " later age.In recent years, along with cultural development, the influence power of crossing-over bridge rice noodles constantly enlarges and unique taste, crossing-over bridge rice noodles has been listed in non-material cultural heritage.
Traditional crossing-over bridge rice noodles adopts manual production, and this mode production efficiency is low, and the manpower demand amount is big, and sanitary condition is poor, the cost height.Also have the production line of employing to produce crossing-over bridge rice noodles now, but the crossing-over bridge rice noodles of producing is of low quality, mouthfeel is bad, and toughness is low, rough.The mode of production that also has is that rice is worn into the powder slurry, is molded into rice noodles then, and therefore this technology, need carry out vacuum dehydration or filter-press dehydration owing to the process of having passed through defibrination, power consumption water consumption height, and also the water after the Rice ﹠ peanut milk dehydration pollutes difficult treatment.
Summary of the invention
First purpose of the present invention is for a kind of production technology of crossing-over bridge rice noodles being provided, utilizing production technology of the present invention, can produce that mouthfeel is good, good toughness, ganoid crossing-over bridge rice noodles, and power consumption less, the production efficiency height, technology is simple.
Another object of the present invention is for a kind of production line of crossing-over bridge rice noodles being provided, utilizing production line of the present invention, can produce that mouthfeel is good, good toughness, ganoid crossing-over bridge rice noodles, and cost is low.
For reaching the first above-mentioned purpose, the crossing-over bridge rice noodles production technology comprises following processing step successively:
(1) rice is risen to carries out the surface finish dust removal process in the jet-air rice polisher;
(2) rice after will polishing is delivered to and is carried out desanding in the proportion sand removing machine and handle;
(3) will be in elevator rises to the rice storage tank through the rice of desanding;
(4) rice in the rice storage tank is transported to washes rice, profit rice in the jet flow rice washing machine;
(5) rice that cleans is transported in the water rice knockout drum water is separated with rice;
(6) rice that separates is transported to carries out fragmentation in the micro mist disintegrating machine;
(7) ground rice of pulverizing in being transported to the time-delay conveyer, the ground rice blower is worn out;
(8) will be transported to mixing in the mixer, quantitatively conveying through aging ground rice;
(9) powder ball that mixes is transported to slaking in ripe extruding strings device, crowded silk;
(10) rice noodles are transported to carry out the poach operation in the water-boiling machine, the temperature of poach is 90-110 ℃, and the time of poach is 3-8min;
(11) rice noodles behind the poach are transported in the water cooling unit cool off.
This technology is owing to being by the micro mist disintegrating machine rice to be broken into ground rice, and is thin and even through the ground rice of fragmentation, therefore, do not need through the defibrination operation, do not need the defibrination operation just not to need vacuum dehydration or filter-press dehydration, therefore, power consumption is few, and the water that does not have after the Rice ﹠ peanut milk dehydration pollutes processing.Because rice institutional framework after crushed changes, and the institutional framework that aging process can recover ground rice is set, improve toughness and the mouthfeel of producing rice noodles; Owing to be provided with boiled process, rice noodles are immersed in slaking in the hot water, the surface is not easy to solidify, wears out, and heat is penetrated into the internal layer of rice noodles easily, therefore, and the amount of cure height, the rice noodles mouthfeel of producing is good, good toughness, and smooth surface, bean vermicelli is fresh, and power consumption is few; Owing to be provided with water-cooling process, therefore, cooling velocity is fast, and the rice noodles of producing are fresh.Because whole crossing-over bridge rice noodles expects that from former finished product all is to finish at a production line by above-mentioned technology, therefore, the production efficiency height.
As improvement, described slaking, crowded silk technology comprise slaking, the conveying to powder ball and squeeze silk technology.In slaking with in the middle of squeezing silk delivery technology is set, be convenient to the bundle of two after slaking powder ball distribute flow to squeeze silk two screw rods, guarantee the wire vent speed unanimity of powder ball after extruding strings device squeezes silk.
As improvement, be provided with vibrating transportation technology between described water rice separating technology and the micro mist crushing process.This technology can be transported to the rice that separates smoothly, reliably carries out fragmentation in the micro mist disintegrating machine, and further by vibrated and dehydrated, the moisture requirement when having satisfied atomizer rice being pulverized.
As improvement, described ground rice wind send and is provided with breading technology between technology and the aging technique, wears out after ground rice is mixed.Arrange this technology ground rice can be mixed, reach from what technological requirement of ripe crowded silk powder ball moisture.
For reaching the second above-mentioned purpose, the production line of crossing-over bridge rice noodles comprises an elevator transmitting by material, spray wind rice mill, proportion sand removing machine, second lift machine, rice storage tank, jet flow rice washing machine, water rice seperator, micro mist disintegrating machine, ground rice blower, time-delay conveyer, mixer, from ripe extruding strings device, water-boiling machine, water cooling unit.This production line, owing to be provided with the micro mist disintegrating machine, the ground rice after the pulverizing is thin and even, do not need fiberizer that rice is carried out defibrination, do not need the defibrination operation just not to need vacuum dehydration or filter-press dehydration, therefore, power consumption is few, and the water that does not have after the Rice ﹠ peanut milk dehydration pollutes processing.The rice institutional framework that is changed when the time-delay conveyer can recover because of pulverizing is set, improves mouthfeel, toughness and the quality of producing crossing-over bridge rice noodles; When described crossing-over bridge rice noodles passes through water-boiling machine, owing to be immersed in the hot water between the rice noodles, therefore, the amount of cure height of rice noodles, smooth surface; During crossing-over bridge rice noodles process water cooling unit, owing to be immersed in the cold water between the rice noodles, therefore, the cooling velocity of rice noodles is fast.
As specializing, describedly comprise self-cooked machine, conveyer and extruding strings device from ripe extruding strings device; Described self-cooked machine comprises first frame, first motor, from the grog tube, from ripe screw rod, first motor and be installed on first frame from the grog tube, be located in the grog tube from ripe screw rod, end from ripe screw rod is connected with first motor, describedly is provided with first charging aperture and first discharging opening from the grog tube; Described conveyer comprises second frame, and second frame is provided with the first active transportation axle and the first passive conveying axis, and the described first active transportation axle and the first passive conveying axis are provided with first conveyer belt; Described extruding strings device comprises the 3rd frame, the 3rd motor, squeezes a tube, squeezes a silk screw rod, and the 3rd motor and crowded silk tube are installed on the 3rd frame, squeezes the silk screw rod and is located in the crowded silk tube, and an end that squeezes the silk screw rod is connected with the 3rd motor.
In slaking with in the middle of squeezing silk delivery technology is set, be convenient to the bundle of two after slaking powder ball distribute flow to squeeze silk two screw rods, guarantee the wire vent speed unanimity of powder ball after extruding strings device squeezes silk.
As improvement, be provided with jigging conveyer between described water rice seperator and the micro mist disintegrating machine.Like this, can with rice continuous, be transported in the micro mist disintegrating machine smoothly, and further by vibrated and dehydrated, the moisture requirement when having satisfied atomizer rice being pulverized.
As improvement, described ground rice blower has mixer.This equipment can mix ground rice, reaches from what technological requirement of ripe crowded silk powder ball moisture.
As specializing, described water-boiling machine comprises the 4th frame, poach groove on the 4th frame, and the 4th frame is provided with second conveying axis, and second conveying axis is provided with second conveyer belt; Be provided with first guide plate in the described poach groove, described second conveyer belt passes first guide plate.First guide plate plays the effect of guiding second conveyer belt, and second conveyer belt is in the poach groove, makes the rice noodles that are on second conveyer belt be immersed in the hot water.
As specializing, described water cooling unit comprises the 5th frame, and the 5th frame is provided with water-cooling groove, the 5th frame is provided with the 3rd conveying axis, the 3rd conveying axis is provided with the 3rd conveyer belt, is provided with second guide plate in the described water-cooling groove, and the 3rd conveyer belt passes second guide plate.Second guide plate plays the effect of guiding the 3rd conveyer belt, and the 3rd conveyer belt is in the water-cooling groove, makes the rice noodles that are on the 3rd conveyer belt be immersed in the cold water.
Description of drawings
Fig. 1 is a production line structure chart of the present invention;
Fig. 2 washes a meter structure chart for jet;
Fig. 3 is the mixer structure chart;
Fig. 4 is time-delay conveyor construction figure;
Fig. 5 is the aging machine structure chart;
Fig. 6 is conveyor construction figure;
Fig. 7 is the extruding strings device structure chart;
Fig. 8 is water-boiling machine, water cooling unit structure chart.
The specific embodiment
Below in conjunction with the drawings and specific embodiments the present invention is further elaborated.
Crossing-over bridge rice noodles production line as shown in Figure 1 comprises the elevator 1, jet-air rice polisher 20, proportion sand removing machine 2, second lift machine 3, rice storage tank 4, jet flow rice washing machine 5, water rice seperator 6, jigging conveyer 7, micro mist disintegrating machine 8, ground rice blower 9, mixer 10, time-delay conveyer 11, mixer 12, self-cooked machine 13, conveyer 14, extruding strings device 15, water-boiling machine 16, water cooling unit 17, the folded machine 18 of pendulum and the electronic scale 19 that transmit by material.
As shown in Figure 2, described jet flow rice washing machine comprises water supply motor (indicate), pump hydroelectric machine 501, takes out meter motor 502, first and wash rice jar 503, second and wash rice jar the 504, the 3rd and wash rice jars 505; Described water supply motor is provided with pipeline and is connected with washing between the rice jar, and the described rice jar of washing is infundibulate, and described first washes rice jars 503 is provided with the first jet rifle 506, the second and washes a rice jar 504 and be provided with the second jet rifle 507; The pikestaff of the first jet rifle 506 stretches into first and washes rice jar 503 bottoms, and the rifle head of the first jet rifle 506 stretches into second and washes on the rice jar 504; The pikestaff of the second jet rifle 507 stretches into second and washes rice jar 504 bottoms, and the rifle head of the second jet rifle 507 stretches into the 3rd and washes on the rice jar 505; Described pump hydroelectric machine 501 and first is washed rice jar 503 bottoms and second and is washed rice jar 504 bottoms and be equipped with pipeline 508 and be connected; The described meter motor 502 of taking out is connected with and takes out mitron 509, and the described mitron 509 of taking out stretches into the 3rd and washes rice jar 505 bottoms.
As shown in Figure 3, described mixer 10 comprises frame 101, breading tube 102, powder-blending axis 103, motor 104, breading tube 102 and motor 104 are installed on the frame 101, and powder-blending axis 103 is located in the breading tube 102, and an end of powder-blending axis 103 is connected with the output shaft of motor 104.
As shown in Figure 4, time-delay conveyer 11 comprises and is provided with two groups of sprocket wheel conveying axis in frame 111, the frame 111, i.e. first sprocket shaft 112 and second sprocket shaft 113, first sprocket shaft 112 is provided with first sprocket wheel, second sprocket shaft 113 is provided with second sprocket wheel, described first sprocket wheel is provided with that first chain, 114, the second sprocket wheels are provided with second chain, 115, the first chains 114 and second chain 115 is provided with hanging basket 116.
As shown in Figure 5, described self-cooked machine 13 comprises first frame 131, first motor 132, from grog tube 133, from ripe screw rod 134, first motor 132 and be installed on first frame 131 from grog tube 133, be located in grog tube 133 from ripe screw rod 134, between the output shaft of the end of ripe screw rod 134 and first motor 132, be provided with transmission mechanism, described being provided with on first charging aperture 135 and first discharging opening, 136, the first charging apertures 135 from grog tube 133 is connected with hopper 137.
As shown in Figure 6, described conveyer 14 comprises second frame 141, second frame 141 is provided with the first active transportation axle 142 and the first passive conveying axis 143, the described first active transportation axle 142 and the first passive conveying axis 143 are provided with first conveyer belt 144, and described first conveyer belt 144 is provided with the cooling fan (not shown).
As shown in Figure 7, described extruding strings device 15 comprises the 3rd frame 151, the 3rd motor 152, squeezes silk tube 153, squeezes silk screw rod 154, the 3rd motor 152 and crowded silk tube 153 are installed on the 3rd frame 151, a crowded silk screw rod 154 is located at and squeezes in the silk tube 153, is provided with transmission mechanism between an end of crowded silk screw rod 153 and the 3rd motor 152.
As shown in Figure 8, described water-boiling machine 16 comprises that poach groove 162, the four frames 161 are provided with second conveying axis, 163, the second conveying axis 163 on the 4th frame 161, the four frames 161 and is provided with second conveyer belt 164; Be provided with first guide plate 165 in the described poach groove 162, described second conveyer belt 164 passes first guide plate 165.
As shown in Figure 8, described water cooling unit 17 comprises the 5th frame 171, the 5th frame 171 is provided with water-cooling groove 172, the 5th frame 171 is provided with the 3rd conveying axis 173, the 3rd conveying axis 173 is provided with the 3rd conveyer belt 174, being provided with second guide plate 175, the three in the described water-cooling groove 172 carries 174 bands to pass second guide plate 175.Described second conveyer belt 164 and the 3rd conveyer belt 174 are connected as a single entity.
The production technology of crossing-over bridge rice noodles of the present invention is:
(1) rice is risen to by first elevator 1 carries out the surface finish dust removal process in the jet-air rice polisher 20;
(2) rice after will polishing is delivered to and is carried out desanding in the proportion sand removing machine 2 and handle;
(3) will rise in the rice storage tank 4 through second elevator 3 through the rice of desanding;
(3) rice in the rice storage tank 4 are transported in the jet flow rice washing machine 5 clean; Its process is: the rice of rice storage tank 4 enters into first and washes rice jar 503, be infundibulate owing to wash the rice jar, rice is drawn close toward washing a rice jar center automatically, the convenient first jet rifle 506 is drawn rice, pump hydroelectric machine 501 dashes first rice of washing rice jar 503 bottoms to the first jet rifle, 506 inside, rice is transported to the rifle head of the first jet rifle along the first jet rifle 506, and with the nozzle of high-tenacity water is washed in the rice jars 504 together with rice directive second, and this process is the flushing first time of rice; Washing rice jar 503 rice of coming from first sinks to second and washes rice jar 504 bottoms, the second jet rifle 507 will be accumulated in second rice of washing rice jar 504 bottoms and wash away out by the pump hydroelectric machine once more, the second jet rifle 507 is washed rice jar 505 together with rice to the 3rd with water and is penetrated, and this process is the flushing second time of rice; Wash rice jar 504 rice of coming from second and sink to the 3rd and wash rice jar 505 bottoms, take out meter motor 502 and the 3rd rice of washing in the rice jars 505 is pumped out to water rice seperator 3 by taking out mitron 509.Adopt this method, because rice has passed through three sub-high pressures flushings, therefore, clean up, thoroughly.
(4) rice that cleans is transported in the water rice knockout drum 6 water is separated with rice;
(5) rice that separates is transported to by jigging conveyer 7 carries out fragmentation in the micro mist disintegrating machine 8; Adopt the mode of vibration to carry rice, rice can be transported in the micro mist disintegrating machine 8 smoothly, continuously, reliably.And further by vibrated and dehydrated, the moisture requirement when having satisfied atomizer rice being pulverized.
(6) ground rice of pulverizing is mixed in ground rice blower 9 is transported to mixer 10, its mixed process is: starter motor 104, and motor 104 drives the shaft rotation, thereby plays the purpose of mixing; Then with quantitative being transported in the powder box of powder ball that mixes, powder box is ploughed under in the hanging basket 116 in the time-delay conveyer 11, chain 114,115 drives hanging basket 116 and moves in frame 111, play aging effect, it is because when fragmentation that this procedure is set, the structure organization of rice is destroyed, and giving the aging of appropriate time after fragmentation can the recovery organization structure, thereby improves mouthfeel, the toughness of rice noodles;
(7) will be transported to through aging rice noodles and be mixed into powder ball in the mixer 12, quantitatively carry;
(8) powder ball that mixes is transported to slaking in the self-cooked machine, its process is: start first motor 132, first motor 132 drives from ripe screw rod 134, from ripe screw rod 134 in rotary course, make powder ball and friction is arranged and produce heat from ripe screw rod 134 with from grog tube 133, thereby play from ripe effect, powder ball after ripe is expressed into by first discharging opening 136 on first conveyer belt 144 on the conveyer, on first conveyer belt 144, because cooling fan has been installed, therefore, when powder ball humidity is too high, can play the effect of hydrofuge, when powder ball humidity is crossed when low, can play the wet effect of mending, thereby the humidity that guarantees powder ball is moderate, be convenient to squeeze the carrying out of wire process, after conveying after a while, powder ball is transported in the extruding strings device 15, and its process is: start the 3rd motor 152, the three motors 152 and drive crowded silk screw rod 154 rotations, squeeze silk screw rod 154 when rotated, powder ball produces heat on the one hand, thereby powder ball is further carried out slaking, drives powder ball on the other hand and is extruded the formation rice noodles from squeezing the silk head;
(9) rice noodles are transported to carry out the poach operation in the water-boiling machine 16, the temperature of poach is 100 ℃, and the time of poach is 5min; In boiled process,, make second conveyer belt 164 be immersed in the hot water of poach groove owing to be provided with first guide plate 165, thereby guaranteed that rice noodles also are immersed in the hot water, hot water directly contacts with rice noodles, and the surface is not easy to solidify, wears out, heat is penetrated into the internal layer of rice noodles easily, therefore, the amount of cure height, the rice noodles mouthfeel of producing is good, good toughness, and smooth surface, rice noodles are fresh, and power consumption is few.
(10) rice noodles behind the poach are transported in the water cooling unit 17 cool off.In water-cooling process, owing to be provided with second guide plate 175, make the 3rd conveyer belt 174 be immersed in the cold water of water-cooling groove 172, rice noodles directly contact with cold water, and therefore, cooling velocity is fast, and the rice noodles of producing are not aging, therefore, fresh.
(11) rice noodles after the water-cooled are transported to arrangement on the folded machine 18 of pendulum;
(12) rice noodles are put on the electronic scale 19 taken by weighing weight, guarantee from the rice noodles weight of production line output even.
In sum, utilize that production technology of the present invention and production line can produce that mouthfeel is good, good toughness, ganoid crossing-over bridge rice noodles, and power consumption less, the production efficiency height, technology is simple, cost is low.