A kind of cement thin-wall square tube assembling type wall body and job practices thereof
Technical field
The invention belongs to technical field of buildings, particularly a kind of cement thin-wall square tube assembling type wall body and job practices thereof.
Background technology
The wall form of building field has various at present, commonplace is to adopt concrete hollow block, structural clay tile or various assembly unit wallboards etc., all shortcoming that has overall performance differences such as antidetonation, resistance to compression, shearing resistance, cracking resistance, insulation, sound insulation in various degree.For adapting to national construction wall energy conservation standard, adopt the power-economizing method of external wall outer insulation usually, increase the cost of body of wall and the complexity of construction, and caused the exterior wall surface Large Area Cracking easily, bring potential safety hazard.The Chinese patent grant number is to propose pouring type non-bearing wall body and job practices in a kind of outer assembly among the CN03133388.5, belong to a kind of self heat insulation wall, be made of pin-connected panel shell and interior pouring type composite light heat insulating material body, shell is assembled by socketing plate by polyphenyl cementitious composite thin plate or other light material thin plates.The integrated performance index of this body of wall makes moderate progress, and particularly energy-saving effect improves greatly, but only is applicable to non-bearing wall body, and its construction sequence is still very complicated, has increased the labour skill requirement.China Patent No. also belongs to a kind of self heat insulation wall for a kind of bar mortice-tenon block assembling wall and job practices are provided among the ZL200510046232., insulation layer in the middle of being formed by connector by the fourth of the twelve Earthly Branches building block of bar shaped tenon.Its integrated performance index is very good, can be used for bearing wall and non-bearing wall body, but the suitability for industrialized production difficulty of the bar shaped tenon fourth of the twelve Earthly Branches building block that this body of wall adopted is bigger, building block is heavier, the assembling process more complicated, particularly the wall structure difficulty of door and window hole is bigger, is not easy to promote on a large scale and use.
Summary of the invention
The objective of the invention is at above-mentioned technical problem, a kind of cement thin-wall square tube assembling type wall body and job practices thereof are provided, the cement thin-walled square tube that employing is easy to produce is as the modular shuttering element of body of wall, by better simply first assembly unit after-pouring form of construction work, obtain load-bearing or non-bearing wall body that integrated performance index reaches higher level.
Cement thin-wall square tube assembling type wall body of the present invention is divided into individual layer body of wall and double-deck body of wall, the individual layer body of wall is made of cement thin-walled square tube and concrete, the upper and lower surfaces of each cement thin-walled square tube are provided with builds mouth, a plurality of cement thin-walled square tubes are connected together by fast dry strength is gluing, the mouth of pipe of wherein transversely arranged each adjacent cement thin-walled square tube is docking together, the mouth of building of each adjacent cement thin-walled square tube of vertical array is docking together mutually, build concrete in the cement thin-walled square tube, constituted an individual layer body of wall; The formation of double-deck body of wall is by the body of wall parallel arrangement of two above-mentioned single layer structures, and reinforcing bar runs through vertically disposed each cement thin-walled square tube through the mouth of building of butt joint up and down; The connecting hole of connector by being provided with on the cement thin-walled square tube links together with reinforcing bar in two individual layer bodies of wall, is filled with heat insulating material between two individual layer body of wall interlayers.
The wall thickness of above-mentioned cement thin-walled square tube is 5~25mm, and length is 500~5000mm, and width is 40~240mm, highly is 200~900mm.
In the above-mentioned double-deck body of wall, on the doorway or the window place, be provided with building block brick between body of wall and doorway or the window, be connected with door and window mouth connector on two reinforcing bars in the double-deck body of wall, the mid portion of door and window mouth connector is positioned at building block brick.
When above-mentioned double-deck body of wall was connected with the individual layer body of wall, two reinforcing bars were connected with the partitions connector in the double-deck body of wall, and the mid portion of partitions connector inserts in the individual layer body of wall.
Above-mentioned connector is reinforcing bar, shaped steel or steel plate, and the two ends of connector are welded respectively or tied on the reinforcing bar that is connected on two individual layer bodies of wall.
Above-mentioned heat insulating material is foamed polystyrene board, polyphenyl foaming cement composite material.
Above-mentioned fast dry strength glue is the fast dry strength glue of epoxy resin series.
The job practices of cement thin-wall square tube assembling type wall body of the present invention is carried out according to the following steps:
1, the job practices of individual layer body of wall is:
A plurality of cement thin-walled square tubes are bolted together, the mouth of pipe of transversely arranged each adjacent cement thin-walled square tube is docking together mutually, the mouth of building of each adjacent cement thin-walled square tube of vertical array is docking together mutually, connect with fast dry strength is gluing between the adjacent cement thin-walled square tube, constitute individual layer body of wall frame, afterwards concreting in cement thin-walled square tube.
2, the job practices of double-deck body of wall is:
A plurality of cement thin-walled square tubes are bolted together, the mouth of pipe of transversely arranged each adjacent cement thin-walled square tube is docking together, the mouth of building of each adjacent cement thin-walled square tube of vertical array is docking together, run through vertically disposed cement thin-walled square tube with reinforcing bar through the mouth of building of butt joint up and down, connect with fast dry strength is gluing between the adjacent cement thin-walled square tube, constitute individual layer body of wall frame; Two individual layer body of wall framves in a manner described be arranged in parallel, building of cement thin-walled square tube at vertical setting of types run through reinforcing bar in the mouth, on two body of wall framves, offer connecting hole, connector is passed connecting hole, the one end welding of connector or bundle are received on the interior reinforcing bar of body of wall frame, and the other end welds or ties on the reinforcing bar of receiving in another body of wall frame or the reinforcing bar in the column, constitutes double-deck body of wall frame, concreting in cement thin-walled square tube, and between two individual layer body of wall framves, load heat insulating material.
In above-mentioned two kinds of methods, during concreting, the cement thin-walled square tube end face by the superiors build a mouthful concreting, perhaps on the sidewall of the cement thin-walled square tube of the superiors, offer side and build and mouthful build.
In above-mentioned two kinds of methods, when double-deck body of wall was connected with the individual layer body of wall, welding or bundle connect the partitions connector on the reinforcing bar in double-deck body of wall frame, and the part of partitions connector is inserted in the individual layer body of wall frame; Concreting in a manner described then, fill insulant material.
In the job practices of above-mentioned double-deck body of wall, on the doorway or the window place, the nose end joint block brick of the cement thin-walled square tube of double-deck body of wall, the other end of building block brick is doorway or window, near welding on the reinforcing bar of building block brick or tying the two ends that connect door and window mouth connector, the mid portion of door and window mouth connector is positioned at building block brick in the double-deck body of wall.
In the above-mentioned double wall body construction method, each reinforcing bar welds at least or ties and is connected to a connector, during concreting, connecting hole is sealed.
Cement thin-wall square tube assembling type wall body of the present invention adopts the cement thin-walled square tube of suitability for industrialized production, and material source is extensive, and assembly unit is convenient, can be used for bearing wall and non-bearing wall body; Can easily cement thin-walled square tube be assembled into the non-dismantling formwork appearance structure of various load bearing walls or non by fast dry strength glue, in this structure, arrange reinforcing bar plug-in unit and connector in length and breadth simultaneously, form the arrangement of reinforcement network steel work of body of wall needs; After the assembly unit of finishing whole building masonry wall external form, by the heavy concrete or the light foaming concrete that mouth is built various intensity of building of body of wall reservation, and fill insulant material, the bearing wall of formation non-bearing wall body or self-heat conserving.The cement thin-wall square tube assembling type wall body of method preparation of the present invention is a kind of high standard energy-saving wall, have good comprehensive performances, and construction operation can once be finished fill insulant material between two individual layer bodies of wall, realized that heat preservation energy-saving is integrated, be with a wide range of applications.
Description of drawings
Fig. 1 is the cross-sectional view of the cement thin-walled square tube among the present invention;
Fig. 2 is the cement thin-walled square tube vertical view of Fig. 1;
Fig. 3 is the cement thin-walled square tube lateral view of Fig. 1;
Fig. 4 is the individual layer body of wall frame partial structurtes schematic diagram in the embodiment of the invention 1;
Fig. 5 is the lateral view of Fig. 4;
Fig. 6 is the double-deck body of wall partial structurtes schematic diagram in the embodiment of the invention 2;
Fig. 7 cuts open figure for the side-looking of Fig. 5;
Fig. 8 is the individual layer body of wall in the embodiment of the invention 3 and the structural representation of double-deck body of wall junction;
Fig. 9 is the double-deck wall body door or window mouth place structural representation in the embodiment of the invention 4;
The structural representation at place, Figure 10 embodiments of the invention 5 double-deck body of wall corners;
Figure 11 is the structural representation at the double-deck body of wall wall middle standing pillar place of the embodiment of the invention 5;
Figure 12 is the double-deck body of wall partial structurtes schematic diagram in the embodiment of the invention 6;
Figure 13 cuts open figure for the side-looking of Figure 12;
Among the figure 1, cement thin-walled square tube, 2, build mouth, 3, reinforcing bar, 4, adapter sleeve, 5, top reinforcement, 6, the upper strata floor, 7, lower floor's floor, 8, connector, 9, concrete, 10, heat insulating material, 11, connecting hole, 12, partitions connector, 13, interior wall, 14, exterior wall, 15, door and window mouth connector, 16, door and window saliva mud square tube, 17, building block brick, 18, corner column, 19, the wall middle standing pillar, 20, side builds mouth.
The specific embodiment
The fast dry strength glue that adopts in the embodiment of the invention is the fast dry strength glue of epoxy resin series.
The material of the connector that adopts in the embodiment of the invention, door and window mouth connector and partitions connector is reinforcing bar, shaped steel or steel plate.
The wall thickness of the cement thin-walled square tube that adopts in the embodiment of the invention is 5~25mm, and length is 500~5000mm, and width is 40~240mm, highly is 200~900mm; Two end faces of its short transverse are the end face of offering the sprue gate.
The usage quantity of the reinforcing bar in the embodiment of the invention, connector, door and window mouth connector and partitions connector requires to be provided with according to different bodies of wall.
Embodiment 1
Cement thin-walled rhs-structure such as Fig. 1, Fig. 2 and shown in Figure 3.The upper and lower surfaces of cement thin-walled square tube respectively are provided with 5 and build mouth, and the wall thickness of cement thin-walled square tube is 15mm, and length is 3000mm, and width is 100mm, highly are 300mm.The constituting body of individual layer wall is connected together by fast dry strength is gluing by a plurality of cement thin-walled square tubes 1, wherein the mouth of pipe of the adjacent cement thin-walled square tube of each of horizontally-arranged is docking together mutually, the mouth 2 of building of the adjacent cement thin-walled square tube of each of vertical setting of types is docking together mutually, reinforcing bar 3 is by the cement thin-walled square tube 1 that mouth 2 runs through vertical setting of types of building at each cement thin-walled square tube 1 two ends, and in the insertion floor, wherein lower floor's floor 7 is inserted in the lower end of reinforcing bar 3, the upper end of reinforcing bar 3 is connected with top reinforcement 5 by adapter sleeve 4, and top reinforcement 5 inserts in the upper strata floor 6; Built concrete 9 in the cement thin-walled square tube 1; The fast dry strength glue that adopts is the fast dry strength glue of MK-04 epoxy resin.
Job practices is: a plurality of cement thin-walled square tubes are bolted together, the mouth of pipe of the cement thin-walled square tube of horizontally-arranged is docking together, the mouth of building of the cement thin-walled square tube of vertical setting of types is docking together,, connect with fast dry strength is gluing between the adjacent cement thin-walled square tube by building a mouthful cement thin-walled square tube that runs through vertical setting of types with reinforcing bar; Building of cement thin-walled square tube at vertical setting of types run through reinforcing bar in the mouth, reinforcing bar inserts in the floor, and the levels reinforcing bar is fixed together with adapter sleeve; Constitute an individual layer body of wall frame, individual layer body of wall shelf structure is poured into the build mouth of concrete casting by the cement thin-walled square tube of the superiors in the cement thin-walled square tube as shown in Figure 4 and Figure 5.
Between the cement thin-walled square tube of the superiors and upper strata floor, build brick wall by laying bricks or stones then.
Embodiment 2
Cement thin-walled square tube is with embodiment 1, and difference is: the wall thickness of cement thin-walled square tube is 5mm, and length is 500mm, and width is 40mm, highly is 200mm.
Double-deck body of wall partial structurtes as shown in Figure 6, double-deck body of wall is made of two individual layer bodies of wall that are installed with reinforcing bar of adiabator layer and adiabator layer both sides, the reinforcing bar 3 of two individual layer bodies of wall connects by connector 8; Wherein the individual layer wall body structure is with embodiment 1.Lateral view as shown in Figure 7.The material of connector is a reinforcing bar; The fast dry strength glue that adopts is the fast dry strength glue of MK-04 epoxy resin.
Job practices is: a plurality of cement thin-walled square tubes are bolted together, the mouth of pipe of the adjacent cement thin-walled square tube of each of horizontally-arranged is docking together, the mouth of building of the adjacent cement thin-walled square tube of each of vertical setting of types is docking together,, connect with fast dry strength is gluing between the adjacent cement thin-walled square tube by building a mouthful cement thin-walled square tube that runs through vertical setting of types with reinforcing bar; Building of cement thin-walled square tube at vertical setting of types run through reinforcing bar in the mouth, constitute an individual layer body of wall frame; Two individual layer body of wall framves in a manner described be arranged in parallel, on two body of wall framves, offer connecting hole, connector is passed connecting hole, one end of connector is welded on the interior reinforcing bar of body of wall frame, the other end is welded on another body of wall frame interior reinforcing bar or the reinforcing bar in the column, constitute a double-deck body of wall frame, concreting in double-deck body of wall frame, and between two individual layer body of wall framves, load heat insulating material.
Above-mentioned reinforcing bar inserts in the floor, and the levels reinforcing bar is fixed together with adapter sleeve, and mode is with embodiment 1.
Above-mentioned heat insulating material is a foamed polystyrene board.
In the said method, during concreting, building of the cement thin-walled square tube end face by the superiors mouthful built.
In the above-mentioned job practices, during joints cement connecting hole is sealed.
Embodiment 3
Cement thin-walled square tube is with embodiment 1, and difference is: the wall thickness of cement thin-walled square tube is 25mm, and length is 5000mm, and width is 180mm, highly is 400mm.
Individual layer body of wall (interior wall 13) structure is with embodiment 1, and difference is do not have reinforcing bar in the individual layer body of wall; Double-deck body of wall (exterior wall 14) structure is with embodiment 2, individual layer body of wall and double-deck body of wall junction structure are as shown in Figure 8, junction at individual layer body of wall and double-deck body of wall, be welded with a partitions connector on the reinforcing bar in the double-deck body of wall, partitions connector 12 is the U type, and its two ends are inserted in the mouth of pipe of cement thin-walled square tube of individual layer body of wall.Structure as shown in Figure 8.The material of connector is a reinforcing bar; The fast dry strength glue that adopts is the fast dry strength glue of MK-04 epoxy resin.
The job practices of individual layer wall assembly body of wall frame is: a plurality of cement thin-walled square tubes are bolted together, the mouth of pipe of the cement thin-walled square tube of horizontally-arranged is docking together, the mouth of building of the cement thin-walled square tube of vertical setting of types is docking together, and connects with fast dry strength is gluing between the adjacent cement thin-walled square tube.
The job practices of double-deck body of wall spliced wall frame is with embodiment 2, individual layer body of wall frame and double-deck body of wall frame junction, the mid portion of partitions connector is welded on the reinforcing bar of double-deck body of wall frame, two ends are inserted in the mouth of pipe of cement thin-walled square tube in the individual layer body of wall frame, press embodiment 1 described mode joints cement in individual layer body of wall frame then, press embodiment 2 described modes concreting in double-deck body of wall frame, fill insulant material.
The heat insulating material that adopts when carrying out the double wall body construction in the said method is a foamed polystyrene board.
Embodiment 4
Cement thin-walled square tube is with embodiment 1.The wall thickness of cement thin-walled square tube is 10mm, and length is 1000mm, and width is 240mm, highly is 500mm.
The double wall body structure is with embodiment 2, when being provided with doorway or window in the body of wall, one end of the nose end joint block brick 17 of the cement thin-walled square tube 1 of double-deck body of wall, the other end of building block brick 17 is doorway or window, near the two ends of welding door and window mouth connector 15 on two reinforcing bars of building block brick 17, the mid portion of door and window mouth connector 15 is positioned at building block brick 17 in the double-deck body of wall. and structure is as shown in Figure 9. and the material of connector is a reinforcing bar.
The above-mentioned fenestrate saliva mud of building block brick 17 overcoats square tube, the width of cement square tube is identical with the width of double-deck cement wall.
The form of construction work of double-deck body of wall spliced wall frame is with embodiment 2, at close doorway or window place, double-deck body of wall frame is docked with the mouth of pipe of cement square tube, at the two ends near welding door and window mouth connector on two reinforcing bars of cement square tube, the mid portion of door and window mouth connector passes in the cement square tube by the mouth of pipe of two cement thin-walled square tubes; In the cement square tube, build fragment of brick by laying bricks or stones, constitute the building block brick part, and press embodiment 2 described mode joints cements, fill insulant material.
The heat insulating material that adopts when carrying out the double wall body construction in the said method is the polyphenyl foaming cement composite material.
Embodiment 5
Cement thin-walled square tube is with embodiment 1.The wall thickness of cement thin-walled square tube is 20mm, and length is 2000mm, and width is 200mm, highly is 600mm.
The double wall body structure is with embodiment 2, in place, corner structure as shown in figure 10, the mouth of pipe that is positioned at the cement thin-walled square tube of body of wall internal layer is connected with corner column 18, reinforcing bar in four cement thin-walled square tubes adjacent with corner column 18 is welded with an end of connector 8 separately, and the reinforcing bar in the other end of above-mentioned four connectors and the corner column welds together.In wall middle standing pillar place structure as shown in figure 11, the mouth of pipe that is positioned at the cement thin-walled square tube of body of wall internal layer is connected with wall middle standing pillar 19, reinforcing bar in three cement thin-walled square tubes adjacent with the wall middle standing pillar is welded with an end of connector 8 separately, and the reinforcing bar in the other end of above-mentioned three connectors and the wall middle standing pillar welds together.The material of connector is a steel plate.
The form of construction work of double-deck body of wall spliced wall frame is with embodiment 2, at corner column place, the mouth of pipe of the cement thin-walled square tube of double-deck body of wall frame internal layer connects the corner column, one end of three connectors is welded to respectively on the reinforcing bar in the double-deck body of wall frame adjacent with the corner column, and the other end is welded to respectively on three reinforcing bars in the column of corner; At wall middle standing pillar place, the mouth of pipe of the cement thin-walled square tube of double-deck body of wall frame internal layer connects the wall middle standing pillar, one end of four connectors is welded to respectively on the reinforcing bar in the double-deck body of wall frame adjacent with the wall middle standing pillar, and the other end is welded to respectively on four reinforcing bars in the wall middle standing pillar; Press embodiment 2 described mode joints cements, fill insulant material.
The heat insulating material that adopts when carrying out the double wall body construction in the said method is the polyphenyl foaming cement composite material.
Embodiment 6
Cement thin-walled square tube is with embodiment 1.The wall thickness of cement thin-walled square tube is 15mm, and length is 4000mm, and width is 160mm, highly is 900mm.
Double-deck body of wall partial structurtes are shown in Figure 12 and 13, and double-deck body of wall shelf structure is with embodiment 2, and difference is, the side of the cement thin-walled square tube of the double-deck body of wall frame the superiors has side and builds mouthfuls 20.The material of connector is a shaped steel.
Job practices is identical with embodiment 2, and difference is: build mouth concreting in cement thin-walled square tube by side.Earlier build concreting mouthful in an individual layer body of wall frame, build and finish the back at two individual layer body of wall framves centres fill insulant material, concretings in another individual layer body of wall frame again by side; Build fragment of brick by laying bricks or stones on an individual layer body of wall frame top after finishing, it is identical with individual layer body of wall frame width to build width by laying bricks or stones, builds by laying bricks or stones to being connected with the upper strata floor; On the heat insulating material between two individual layer body of wall framves, continue fill insulant material then to being connected, build fragment of brick by laying bricks or stones on another individual layer body of wall frame top simultaneously, to being connected with the upper strata floor with the upper strata floor.