CN101702373A - Device for winding coil by rectangular conducting wire - Google Patents

Device for winding coil by rectangular conducting wire Download PDF

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Publication number
CN101702373A
CN101702373A CN200910310890A CN200910310890A CN101702373A CN 101702373 A CN101702373 A CN 101702373A CN 200910310890 A CN200910310890 A CN 200910310890A CN 200910310890 A CN200910310890 A CN 200910310890A CN 101702373 A CN101702373 A CN 101702373A
Authority
CN
China
Prior art keywords
coil
wire
winding
bearing
conducting wire
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN200910310890A
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Chinese (zh)
Inventor
王强
余南霖
杨攀
陈友军
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
PANZHIHUA GANGCHENG GROUP RUITAI ELECTRICAL APPLIANCE CO Ltd
Original Assignee
PANZHIHUA GANGCHENG GROUP RUITAI ELECTRICAL APPLIANCE CO Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by PANZHIHUA GANGCHENG GROUP RUITAI ELECTRICAL APPLIANCE CO Ltd filed Critical PANZHIHUA GANGCHENG GROUP RUITAI ELECTRICAL APPLIANCE CO Ltd
Priority to CN200910310890A priority Critical patent/CN101702373A/en
Publication of CN101702373A publication Critical patent/CN101702373A/en
Pending legal-status Critical Current

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Abstract

The invention discloses a device for winding a coil by a rectangular conducting wire, which can enhance the winding quality of the rectangular conducting wire. The device for winding the coil by the rectangular conducting wire comprises a wire coil disk, a wire pressing device and a horizontal type wire winding machine which are sequentially arranged, wherein a coil framework is arranged on the horizontal type wire winding machine, and a positioning device which can penetrate and sleeve the rectangular conducting wire and enable the narrow side of the section of the rectangular conducting wire to be in a horizontal state is arranged between the wire pressing device and the horizontal type wire winding machine. The device has simple structure, very low cost and very convenient turning, lightens the labor strength of operators, reduces the number of the operators, lowers the winding difficulty, also shortens the winding time, ensures the tight and tidy axial arrangement and the tight radial winding of the coil after the winding is completed, ensures the winding quality and is especially suitable for popularization and use on a winding device which needs to wind the narrow side of the section of a conducting wire onto a coil framework; in addition, the rectangular conducting wire only needs to penetrate through the positioning device.

Description

The device of winding coil by rectangular conducting wire
Technical field
The present invention relates to a kind of Winder, be specifically related to a kind of device of winding coil by rectangular conducting wire.
Background technology
At present, the winding method and the equipment thereof of existing inductance coil are: at first with the inductance coil skeletal fixation to coil winding machine on holding, again with enamelled wire or silk-covered wire from the coil of wire dish people for drawing, through a segment distance, pass wire pressing device, be fixed on the skeleton through certain distance again, check errorless after, send to coil winding machine, the inductance coil skeleton rotates, this moment, enamelled wire or silk-covered wire were drawn by coil winding machine, and wire pressing device produces pretightning force, makes enamelled wire or silk-covered wire radially closely be wrapped on the skeleton equably along skeleton, after winding reaches the coil turn of regulation, stop coil winding machine, and make terminal stud, carry out insulation, coat epoxy resin for then Wrapping formed inductance coil surface.If multi-lay winding then whenever behind intact one deck, is coated epoxy resin, again around one deck down, coat epoxy resin in outmost turns at last after waiting to solidify, to play the effect of waterproof, protection against the tide, insulation, treat epoxy resin cure after coil complete.Its equipment is made up of horizontal coil winding machine, wire pressing device, coil of wire dish.Coil winding machine fixing coil insulation skeleton of different size on axle, skeleton is with swaying; Wire pressing device is made up of six long tubular rollers free to rotate, roller divides two-layer up and down, three every layer, be spaced, enamelled wire or silk-covered wire are compressed by last bottom roller, produce tension force, the different tension force differences that produce of number of rollers of enamelled wire or silk-covered wire contact can directly determine according to enamelled wire or silk-covered wire line; Coil of wire dish is made up of rolling enamelled wire or silk-covered wire, and the specification of enamelled wire or silk-covered wire is determined according to inductance value and coil turn by the user.
Utilize this method to make coil, because coil winding machine is generally horizontal coil winding machine, tubular or elliptical line ring framework can only horizontal be fixed on axle, therefore, during with narrow limit, the cross section of rectangular conductor coiling, must be after lead come out from wire pressing device, the rectangular conductor that artificially overturns makes the narrow limit in its cross section contact with the coil rack outer surface, and is all artificially keeping this rollover states in whole winding process.The artificial upset rectangular conductor and the very difficulty that keeps in fact operating, and the coiling difficulty is big, the coiling time can not determine, can not guarantee the radially rolling-in that winds the line again, axially turn-to-turn closely and be evenly distributed, thereby coiling difficult quality guarantee.
Summary of the invention
Technical problem solved by the invention provides a kind of device that improves the winding coil by rectangular conducting wire of rectangular conductor coiling quality.
The technical solution adopted for the present invention to solve the technical problems is: the device of winding coil by rectangular conducting wire, comprise the coil of wire dish, wire pressing device, the horizontal coil winding machine that are disposed in order, horizontal coil winding machine is provided with coil rack, is furnished with can wear rectangular conductor and can make narrow limit, rectangular conductor cross section be in the positioner of level between wire pressing device and horizontal coil winding machine.
As the preferred version of technique scheme, described positioner comprises fixed mount and is arranged on left bearing and right bearing on the fixed mount that the narrow limit size in horizontal range between left bearing outer peripheral face and the right bearing outer peripheral face and rectangular conductor cross section is suitable.
Further be, fixed mount is provided with upper bearing (metal) and lower bearing, and the vertical range between upper bearing (metal) outer peripheral face and the lower bearing outer peripheral face and the broadside size in rectangular conductor cross section are suitable.
Further be between positioner and horizontal coil winding machine, to be furnished with at least one group of clamping plate.
As preferred version, described wire pressing device is arranged at interval by many groups roller and forms that every group of roller has two and also arrange up and down.
The invention has the beneficial effects as follows: because the positioner of between wire pressing device and horizontal coil winding machine, arranging, make when rectangular conductor passes this positioner, the cross section broadside of rectangular conductor is in upright state, the narrow limit in its cross section then is in level, make narrow limit just in time with the parallel axes of horizontal coil winding machine, then during coiling, the narrow limit, cross section of rectangular conductor is wound on the coil rack, and owing to rectangular conductor in the winding process passes from positioner all the time, therefore, can make the narrow limit, cross section of rectangular conductor be in level always.It is simple in structure, cost is very low, upset easily only needs that rectangular conductor is passed positioner and gets final product, and not only alleviates operator's labour intensity, reduce operator's number, reduce the coiling difficulty, the coiling time is shortened, and can guarantee coiling finish after the coil axially-aligned closely neat, radially roll up tightly, guaranteed the coiling quality, coiling is satisfied specification requirement fully through the actual measurement resistance after finishing; Drop into the on-the-spot back of using and confirm that the long-term use of coil is not generated heat, long service life has satisfied the production technology needs fully, is particluarly suitable for will promoting the use of on the Winder of the cross section of lead narrow limit coiling to the coil rack.
Description of drawings
Fig. 1 is a structural representation of the present invention;
Fig. 2 is the structural representation of positioner;
The coil schematic diagram that Fig. 3 goes out for coiling among the embodiment.
Be labeled as among the figure: coil of wire dish 1, wire pressing device 2, horizontal coil winding machine 3, coil rack 4, left bearing 5, right bearing 6, upper bearing (metal) 7, lower bearing 8, clamping plate 9, rectangular conductor 10, fixed mount 11.
Embodiment
The present invention is described further below in conjunction with accompanying drawing.
As shown in Figure 1 and Figure 2, the device of winding coil by rectangular conducting wire of the present invention, comprise the coil of wire dish 1, wire pressing device 2, the horizontal coil winding machine 3 that are disposed in order, horizontal coil winding machine 3 is provided with coil rack 4, is furnished with can wear rectangular conductor 10 and can make narrow limit, rectangular conductor 10 cross sections be in the positioner of level between wire pressing device 2 and horizontal coil winding machine 3.During work, at first with rectangular conductor 10 from coil of wire dish 1 people for drawing; Rectangular conductor 10 is wrapped on the wire pressing device 2, and wire pressing device 2 is used for producing and adjusts tension force, makes the coil radially rolling-in on coil rack 4 after rectangular conductor 10 coilings; Then rectangular conductor 10 is passed the positioner between wire pressing device 2 and the horizontal coil winding machine 3; The end of a thread with rectangular conductor 10 is fixed on the coil rack 4 at last, starts horizontal coil winding machine 3, makes rectangular conductor 10 be wrapped on the coil rack 4 and forms coil.Because the positioner of between wire pressing device 2 and horizontal coil winding machine 3, arranging, make when rectangular conductor 10 passes this positioner, the cross section broadside of rectangular conductor 10 is in upright state, the narrow limit in its cross section then is in level, make narrow limit just in time with the parallel axes of horizontal coil winding machine 3, then during coiling, the narrow limit, cross section of rectangular conductor 10 is wound on the coil rack 4, and owing to rectangular conductor 10 in the winding process passes from positioner all the time, therefore, can make the narrow limit, cross section of rectangular conductor 10 be in level always.It is simple in structure, cost is very low, upset easily only needs that rectangular conductor is passed positioner and gets final product, and not only alleviates operator's labour intensity, reduce operator's number, reduce the coiling difficulty, the coiling time is shortened, and can guarantee coiling finish after the coil axially-aligned closely neat, radially roll up tightly, guaranteed the coiling quality, coiling is satisfied specification requirement fully through the actual measurement resistance after finishing; Drop into the on-the-spot back of using and confirm that the long-term use of coil is not generated heat, long service life has satisfied the production technology needs fully.
In the above-described embodiment, positioner can adopt a bracing frame with through hole, the geomery of this through hole and rectangular conductor 10 is suitable and can make the narrow limit, cross section of rectangular conductor 10 be in level, or adopt two vertical baffle plates of arranging, distance between these two baffle plates and suitable the getting final product of narrow limit, the cross section of rectangular conductor 10 size.As preferred embodiment, described positioner comprises fixed mount 11 and is arranged on left bearing 5 and right bearing 6 on the fixed mount 11 that the horizontal range between left bearing 5 outer peripheral faces and right bearing 6 outer peripheral faces and the narrow limit size in rectangular conductor 10 cross sections are suitable.When then rectangular conductor 10 passes between left bearing 5 and right bearing 6, because the horizontal range between left bearing 5 outer peripheral faces and right bearing 6 outer peripheral faces and the narrow limit size in rectangular conductor 10 cross sections are suitable, can make the narrow limit in rectangular conductor 10 cross sections be in level, and in winding process, when rectangular conductor 10 operations, left bearing 5 can rotate along with the operation of rectangular conductor 10 with right bearing 6, avoids causing the wearing and tearing of rectangular conductor 10, and can improve the operational reliability of rectangular conductor 10.
Be provided with in the above-described embodiment after left bearing 5 and the right bearing 6, for avoiding rectangular conductor 10 in the coiling process, to break away from space between left bearing 5 and the right bearing 6, fixed mount 11 is provided with upper bearing (metal) 7 and lower bearing 8, and the vertical range between upper bearing (metal) 7 outer peripheral faces and lower bearing 8 outer peripheral faces and the broadside size in rectangular conductor 10 cross sections are suitable.This upper bearing (metal) 7 can position the upper and lower surface position of rectangular conductor 10 with lower bearing 8, make the rectangular conductor 10 can only be in motion process in the spatial movement between upper bearing (metal) 7 and the lower bearing 8, thereby also just avoided breaking away from the coiling process space between left bearing 5 and the right bearing 6, improved the reliability of coiling greatly.
Owing to after rectangular conductor 10 spreads out of from positioner, between this positioner and horizontal coil winding machine 3, also have certain distance, therefore, between positioner and horizontal coil winding machine 3, be furnished with at least one group of clamping plate 9.These clamping plate 9 can play the guiding of rectangular conductor 10 and firm effect, and the narrow limit, cross section that makes rectangular conductor 10 is in level during to coil rack 4 always.
In the above embodiment, wire pressing device 2 can adopt many rotating shafts to arrange and form, and as optimal way, described wire pressing device 2 is arranged at interval by many groups roller and form that every group of roller has two and also arrange up and down.Its structure as shown in Figure 1, roller structure can improve the reliability of rectangular conductor 10 in winding process.
Embodiment:
Ore in the ore dressing plant through magnetic separation has bigger coercive force and remanent magnetism, cause the strong magnetic coagulation of ore, influence classification and screening precision, worsen the technique of preparing economic index, therefore ore must take off magnetic through demagnetizer before classification and screening operation, to eliminate the magnetic coagulation adverse effect.Demagnetizer is exactly a kind of by taking off the electric wiring that magnetic coil is formed, when ore pulp when taking off the magnetic coil pipeline since be subjected to attenuated oscillation magnetic field effect and by effectively degaussing.The technical data of taking off the magnetic coil making is as follows:
Take off the magnetic coil material: two yarn fiber glass fiber bags are contaminated flat type copper wire (rectangular lines), its size: narrow limit φ 5.0mm * broadside φ 10.0mm;
Take off magnetic coil skeleton material: glass reinforced plastic pipe;
Take off magnetic coil length: L=800mm (being skeleton length);
Take off magnetic coil skeleton internal diameter: D=215mm;
Take off magnetic coil coiling mode: 2 sections close windings (parallel connection);
Take off every section number of turn of magnetic coil: the N=50 circle;
According to above-mentioned data, adopting conventional winding promptly is around (even the cross section broadside of flat type copper wire is wound on the coil rack), if individual layer coiling, the then length of coiling=10 * 50+10 * 50=1000 (mm) with the flat type copper wire broadside, exceeded and taken off magnetic coil length L=800mm, can not realize.If adopt 2 layers of coiling, every layer around 25 circles, and then the length of coiling=10 * 25+10 * 25=500 (mm) less than taking off magnetic coil length L=800mm, satisfies specification requirement.But behind the intact ground floor of coiling, to be coated with epoxy resin, treat epoxy resin cure after, could to be coated with epoxy resin so altogether four times around the second layer, and increase working strength of workers and coiling difficulty, prolonged the coiling time.
Adopt the narrow limit of flat type copper wire around (even narrow limit, the cross section of flat type copper wire is wound on the coil rack), if individual layer around, then the length of coiling=5 * 50+5 * 50=500 (mm) less than taking off magnetic coil length L=800mm, satisfies specification requirement.So, be optimal selection with the narrow limit of flat type copper wire coiling.Its coiling step is: flat type copper wire is extracted from coil of wire dish 1 pass wire pressing device 2 (because the roller transverse arrangement of turbo of wire pressing device 2, flat type copper wire can only broadside contacts with roller), pass four bearing clearancees by roller relief flat type copper wire, the flat type copper wire that comes out from bearing is narrow limit level with regard to upset and keeps the level on narrow limit, so just can be fixed to the narrow limit of flat type copper wire on the fiberglass skeleton, start horizontal coil winding machine 3 power supplys then and just can realize the narrow limit of flat type copper wire coiling.Fig. 3 is the demagnetizer coil of coiling moulding, just can take off magnetic treatment to ore pulp with linking to each other by flange and on-the-spot slag slurry pipe after its liner ore pulp pipe.

Claims (5)

1. the device of winding coil by rectangular conducting wire, comprise the coil of wire dish (1), wire pressing device (2), the horizontal coil winding machine (3) that are disposed in order, horizontal coil winding machine (3) is provided with coil rack (4), it is characterized in that: be furnished with between wire pressing device (2) and horizontal coil winding machine (3) and can wear rectangular conductor (10) and can make narrow limit, rectangular conductor (10) cross section be in the positioner of level.
2. the device of winding coil by rectangular conducting wire as claimed in claim 1, it is characterized in that: described positioner comprises fixed mount (11) and is arranged on left bearing (5) and right bearing (6) on the fixed mount (11) that the horizontal range between left bearing (5) outer peripheral face and right bearing (6) outer peripheral face and the narrow limit size in rectangular conductor (10) cross section are suitable.
3. the device of winding coil by rectangular conducting wire as claimed in claim 2, it is characterized in that: fixed mount (11) is provided with upper bearing (metal) (7) and lower bearing (8), and the vertical range between upper bearing (metal) (7) outer peripheral face and lower bearing (8) outer peripheral face and the broadside size in rectangular conductor (10) cross section are suitable.
4. as the device of claim 1,2 or 3 described winding coil by rectangular conducting wire, it is characterized in that: between positioner and horizontal coil winding machine (3), be furnished with at least one group of clamping plate (9).
5. the device of winding coil by rectangular conducting wire as claimed in claim 4 is characterized in that: described wire pressing device (2) arranged at interval by many groups roller and forms, and every group of roller has two and arrange up and down.
CN200910310890A 2009-12-04 2009-12-04 Device for winding coil by rectangular conducting wire Pending CN101702373A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN200910310890A CN101702373A (en) 2009-12-04 2009-12-04 Device for winding coil by rectangular conducting wire

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN200910310890A CN101702373A (en) 2009-12-04 2009-12-04 Device for winding coil by rectangular conducting wire

Publications (1)

Publication Number Publication Date
CN101702373A true CN101702373A (en) 2010-05-05

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ID=42157273

Family Applications (1)

Application Number Title Priority Date Filing Date
CN200910310890A Pending CN101702373A (en) 2009-12-04 2009-12-04 Device for winding coil by rectangular conducting wire

Country Status (1)

Country Link
CN (1) CN101702373A (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102130548A (en) * 2011-03-09 2011-07-20 朱明初 Stator coil bobbin winder
CN107947502A (en) * 2017-11-29 2018-04-20 宁波润佳汽车安全系统有限公司 A kind of Motor for Electric Automobile antirust bobbin winder device
CN111009410A (en) * 2019-12-18 2020-04-14 湖州太平微特电机有限公司 Rectangular excitation coil winding device and using method

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102130548A (en) * 2011-03-09 2011-07-20 朱明初 Stator coil bobbin winder
CN107947502A (en) * 2017-11-29 2018-04-20 宁波润佳汽车安全系统有限公司 A kind of Motor for Electric Automobile antirust bobbin winder device
CN107947502B (en) * 2017-11-29 2019-09-10 宁波润佳汽车安全系统有限公司 A kind of Motor for Electric Automobile antirust bobbin winder device
CN111009410A (en) * 2019-12-18 2020-04-14 湖州太平微特电机有限公司 Rectangular excitation coil winding device and using method

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Application publication date: 20100505