CN107555264A - A kind of cable Winder and its method of work - Google Patents

Abstract

The invention belongs to cable windings field, and in particular to a kind of cable Winder and its method of work, including wire spool, wire spool include fixed side, mobile side board, roll bar, screw mandrel, slip flange and roll bar adjustment portion；Fixed side is oppositely arranged with mobile side board, the first volume rod aperture being uniformly provided with fixed side, and mobile side board is provided with volume Two rod aperture；Roll bar is also cross first volume rod aperture and volume Two rod aperture；Meanwhile the spacing of fixed side and mobile side board can be adjusted in the length range of roll bar；Screw mandrel is installed on the center of fixed side, and can rotate under external force；Screw mandrel one end is fixed in the one end for sliding flange, and the other end for sliding flange carries conical slide；When screw mandrel rotates, the displacement of the axial direction relative to fixed side can be occurred by sliding flange.It is applied to the electric furl of various model cables, reduces cable and coils the costs such as the manpower of activity loss, time, improves operating efficiency.

Description

Cable winding device and working method thereof

technical field

The invention belongs to the field of cable winding, and in particular relates to a cable winding device and a working method thereof.

Background technique

Cables are a must for drought and flood relief. In order to meet actual needs, drought relief and flood rescue teams need to reserve various types of cables, and the storage of cables has become a major challenge for emergency centers. The main reason is that with the development of water conservancy project management and the high standards and strict requirements of warehouse material management, there are mainly the following problems in the coiling and placement of existing cables: 1. The cable material is hard and heavy, and the consumption of manual coiling The cost of manpower and time is high, which takes up a lot of maintenance time; 2. The artificially coiled cables have irregular and uneven shapes, which cannot meet the requirements of storage visualization and refinement.

Contents of the invention

The invention provides a winding device for cables and a working method thereof, which is suitable for electric winding of various types of cables, reduces the cost of manpower and time lost in cable winding operations, and improves work efficiency.

In order to achieve the above technical purpose, the present invention adopts a specific technical solution as follows: a winding device for cables, including a winding reel, and the winding reel includes a fixed side plate, a movable side plate, a winding rod, a screw rod, a sliding flange, and roll rod adjustment part;

The fixed side plate is arranged opposite to the movable side plate, and the fixed side plate is evenly provided with several first rolling rod holes arranged along the circumferential line, and the movable side plate is evenly provided with several first rolling rod holes arranged along the circumferential line at the position corresponding to the fixed side plate. The second roll rod hole; one end of the roll rod passes through the first roll rod hole and is supported by the first roll rod hole; the other end of the roll rod passes through the second roll rod hole and is supported by the second roll rod hole; The diameters of the first roll hole and the second roll hole are larger than the outer diameter of the roll; meanwhile, the distance between the fixed side plate and the movable side plate can be adjusted within the length of the roll;

The roll rod adjustment part is located between the fixed side plate and the movable side plate, one end is used to support the roll rod, and the other end has a sliding slope, and the sliding slope is supported by a sliding flange;

The screw is installed at the center of the fixed side plate and can rotate under the action of external force; one end of the sliding flange is fixed on the end of the screw located inside the fixed side plate, and the other end of the sliding flange has a sliding cone surface, and the sliding cone The surface can support the sliding inclined surface; when the screw rod rotates, the sliding flange can displace in the axial direction relative to the fixed side plate, and the sliding cone can drive the sliding inclined surface to displace in the radial direction perpendicular to the fixed side plate.

As an improved technical solution of the present invention, it also includes an adjusting part mounting seat, which is fixed on the inner side of the fixed side plate and has a limit hole on it; the roll rod adjustment part passes through the limit hole (the limit hole realizes the roll alignment The rod adjustment part is limited in the axial direction of the fixed side plate), and can move along the radial direction of the fixed side plate along the limit hole.

As an improved technical solution of the present invention, it also includes a reel. One end of the reel is fixed on the mounting seat of the adjustment part, and the other end passes through the movable side plate and is fixed on the movable side plate in a detachable manner.

As an improved technical solution of the present invention, the take-up and take-off motor, the gear box, the take-up and take-off motor are driven and connected to the gear box, and the gear box is driven and connected to the fixed side plate and can drive the entire winding reel to rotate by driving the fixed side plate to rotate.

As an improved technical solution of the present invention, it also includes a mounting seat, one end of which is mounted on the output end of the reduction box, and the other end is fixedly mounted with a fixed side plate.

As an improved technical solution of the present invention, a cable guide is also included, and the cable guide is used for delivering cables to the roll rod.

As an improved technical solution of the present invention, the cable arranging device includes a frequency converter, a cable arranging motor, a cable arranging gear reducer, a cable arranging screw, a slider and a cable frame; the frequency converter is connected to the cable arranging motor, and the cable arranging motor is connected to The cable reducer gearbox, the cable reducer gearbox is connected to the cable screw; the slider is installed on the cable screw and can reciprocate on the cable screw; the cable frame is installed on the slider, and the cable frame There is a cable hole for the cable to pass through on the top; the cable guide sends the cable to the winding reel through the cable hole, and the lowest position of the cable hole is higher than the highest position of the winding rod.

As an improved technical solution of the present invention, a rocker handle is also included, and the rocker handle is fixed to one end of the screw rod outside the fixed side plate, and the rotation of the rocker handle can drive the screw rod to rotate.

Another object of the present invention is to provide a working method of a cable winding device, which includes the following steps: step 1, adjusting the distance between the fixed side plate and the movable side plate to meet the requirements for cable winding; The handle is used to adjust the force of the winding rod adjustment part on the winding rod to ensure that the winding rod can be stationary relative to the fixed side plate during the winding process; step 3, assemble the cable guide and winding reel, so that the lowest position of the cable hole is higher than the winding rod. The highest position of the rod; step 4, fix the cable on a roll rod after passing through the cable hole, and simultaneously open the take-up and pay-off motor, gearbox, cable motor and cable reducer gearbox, and ensure the winding of the winding reel The speed is the same as the cable delivery speed of the cable arranging device; Step 5. After winding the wire, turn off the take-up and take-up motor, the reducer, the cable arranging motor and the cable arranging reducer, bundle the cables on the winding rod, and turn the handle to reduce the speed. The force of the small roll rod adjustment part on the roll rod leaves a gap between the cable and the roll rod; step 6, remove the movable side plate, and remove the bundled cables.

Beneficial effect

This application adopts the electric coiling method, which reduces the cost of manpower and time lost in the cable coiling operation, and improves work efficiency. And by designing the diameter and structure of the reel, the following requirements are met: (1) The rolled cable is easy to disassemble; (2) Cables of different specifications and lengths can be rolled when the reel shrinks. (3) The automatic wiring device can make the shape and diameter of each coil of cable uniform and beautiful; (4) It can smoothly and conveniently retract and unwind the wires under various complex conditions. At the same time, it has the advantages of reasonable structure, small size, light weight, flexible operation, convenient handling, etc., and can be used for cables with different outer diameters. The cable puller is driven by a separate motor, and the speed can be adjusted.

Description of drawings

Fig. 1 is a structural schematic diagram of the winding device of the present application;

Fig. 2 is a structural schematic diagram of the winding reel of the present application;

Figure 3 is a schematic structural diagram of the cable arrangement device of this application;

In the figure, 1. Winding reel; 2. Cable arrangement device; 3. Cable arrangement motor; 4. Cable arrangement screw rod; 5. Cable frame; 6. Retraction and release motor; ;9, movable side plate; 10, roll rod; 11, sliding flange; 12, roll rod adjustment part; 13, adjustment part mounting seat; 14, combined cap; 15, rocking handle; ; The horizontal arrow in the figure represents the running direction of the screw; the vertical arrow represents the moving direction of the winding rod adjustment part.

detailed description

In order to make the purpose and technical solutions of the embodiments of the present application clearer, the technical solutions of the present application will be clearly and completely described below in conjunction with the embodiments of the present application. Apparently, the described embodiments are some of the embodiments of the present application, but not all of them. Based on the described embodiments of the present application, all other embodiments obtained by persons of ordinary skill in the art without creative efforts shall fall within the protection scope of the present application.

In this paper, "inside" and "outside" are relative to the device itself. In this paper, the side opposite to the fixed side plate and the movable side plate is called "inside", and the side opposite to the fixed side plate and the movable side plate is called "inside". The side is referred to as the "outer side".

In the embodiment, the winding reel 1, the cable arrangement device 2, the cable arrangement motor 3, the cable arrangement screw rod 4, the cable frame 5, the take-up and take-off motor 6, the reduction box 7, the fixed side plate 8, the movable side plate 9, the coil Rod 10, sliding flange 11, roll rod adjustment part 12, adjustment part mounting base 13, combined cap 14, rocking handle 15, mounting base 16, reel 17.

Example 1

As shown in Figure 1, a winding device for cables includes a winding reel (as shown in Figure 2), and the winding reel includes a fixed side plate, a movable side plate, a winding rod, a screw rod, a sliding flange, and a winding rod Regulatory Department;

The fixed side plate is arranged opposite to the movable side plate, and the fixed side plate is evenly provided with several first rolling rod holes arranged along the circumferential line, and the movable side plate is evenly provided with several first rolling rod holes arranged along the circumferential line at the position corresponding to the fixed side plate. The second roll rod hole; one end of the roll rod passes through the first roll rod hole and is supported by the first roll rod hole; the other end of the roll rod passes through the second roll rod hole and is supported by the second roll rod hole; The apertures of the first rolling rod hole and the second rolling rod hole are all greater than the outer diameter of the rolling rod; in this embodiment, in order to meet the actual requirements, the inner diameter formed by the preferred several rolling rods is 580mm, the outer diameter is 1100mm, and the width is 340mm; at the same time, the distance between the fixed side plate and the movable side plate can be adjusted within the length range of the roll rod; in this embodiment, the distance between the fixed side plate and the movable side plate ranges from 120mm to 340mm;

During specific use, the roll rod can be supported by the roll rod adjustment part, and the roll rod can be adjusted by the friction between the first roll rod hole and the second roll rod hole through the friction between the roll rod adjustment part. It is fixed, and the distance between the fixed side plate and the movable side plate can be fixed by setting a movable nut and a nut at the end of the roll rod.

The roll rod adjustment part is set between the fixed side plate and the movable side plate, one end is used to support the roll rod, and the other end has a sliding slope, and the sliding slope is supported by a sliding flange; when in use, adjust the sliding flange to make the roll rod adjust One side of the sliding flange is in contact with the inner side of the movable side, and the sliding flange and the movable side plate jointly realize the limit of the adjusting part of the rolling rod in the axial direction of the fixed side plate; specifically, one end of the sliding flange is fixed on the screw rod at the One end inside the fixed side plate, the other end of the sliding flange has a sliding cone, the sliding cone can support the sliding slope; the screw is installed at the center of the fixed side plate, and can rotate under the action of external force; in specific use, It also includes a rocker handle, which is fixed on the end of the screw rod outside the fixed side plate. Rotating the rocker handle can drive the screw rod to rotate, and when the screw rod rotates, the sliding flange can be displaced in the axial direction relative to the fixed side plate , at the same time, the sliding tapered surface can drive the sliding slope to move along the radial direction perpendicular to the fixed side plate, and then the sliding slope can drive the rolling rod adjustment part to move in the radial direction relative to the fixed side plate. When the force between the rods, adjust the screw rod to reduce the distance between the sliding flange and the movable side plate; when all the cables are wound up on the winding reel, it is necessary to reduce the force between the adjusting part of the winding rod and the winding rod , You can use the handle to reduce the inner diameter of the winding reel, adjust the screw to increase the distance between the sliding flange and the movable side plate, so that the cable can be removed from the winding reel.

Take-up and pay-off motor, reduction box, take-up and take-off motor transmission connection reduction box, reduction box transmission connection fixed side plate and can drive the whole winding reel to rotate by driving the fixed side plate to rotate. Further, a mounting base is also included, one end of the mounting base is installed on the output end of the reduction box, and the other end is fixedly installed with a fixed side plate.

In order to reduce manual labor, it also includes a cable guide (as shown in Figure 3), which is used to transport cables to the reel; the cable guide includes a frequency converter, a cable motor, a cable reducer gearbox, and a cable screw , slider and cable frame; the inverter is connected to the cable motor, the cable motor is connected to the cable reducer gearbox, and the cable reducer gearbox is connected to the cable screw; the slider is installed on the cable screw and can The reciprocating movement is carried out on the cable screw rod; the cable frame is installed on the slider, and the cable frame is provided with a cable hole for the cable to pass through; higher than the highest position of the roll rod.

Example 2

The difference from Example 1 is that it also includes a mounting seat for the adjusting part, which is fixed on the inner side of the fixed side plate and has a limit hole on it; the adjusting part of the roll rod passes through the limit hole, and the limit hole realizes rolling The rod adjustment part is limited in the axial direction of the fixed side plate, and can move along the radial direction of the fixed side plate along the limit hole.

In order to increase the stability of the winding reel in use, it also includes a reel, one end of the reel is fixed on the mounting seat of the adjustment part, the other end passes through the movable side plate, and is fixed on the movable side plate in a detachable manner, specifically It is fixed on the movable side plate with a cap.

Further, the take-up and pay-off motor, the reduction box, the take-up and take-off motor are connected to the reduction box through transmission, and the reduction box is connected to the fixed side plate through transmission and can drive the entire winding reel to rotate by driving the fixed side plate to rotate; it also includes a mounting seat, a mounting seat One end of the gearbox is installed on the output end of the gearbox, and the other end is fixedly installed on the side plate.

A working method of a cable winding device, comprising the following steps:

Step 1. Adjust the distance between the fixed side plate and the movable side plate to meet the requirements of cable winding;

Step 2. Turn the crank handle to adjust the force of the winding rod adjustment part on the winding rod to ensure that the winding rod can be stationary relative to the fixed side plate during the winding process;

Step 3. Assemble the cable guide and the winding reel, so that the lowest position of the cable hole is higher than the highest position of the winding rod;

Step 4. Pass the cable through the cable hole and fix it on a roll rod. At the same time, turn on the take-up and take-up motor, the gearbox, the cable motor and the cable conveyor gearbox, and ensure the winding speed of the winding reel and the cable conveyor. Sending cable at the same speed;

Step 5. After the winding is completed, close the take-up and take-up motor, the gear box, the cable motor and the cable gear box, bind the cables on the winding rod, and turn the handle to reduce the effect of the winding rod adjustment part on the winding rod Force, so that there is a gap between the cable and the roll rod; step 6, remove the movable side plate, and remove the bundled cables.

It will be apparent to those skilled in the art that the present application is not limited to the details of the exemplary embodiments described above, but that the present application can be implemented in other specific forms without departing from the spirit or essential characteristics of the present application. Therefore, the embodiments should be regarded as exemplary and not restrictive in all points of view, and the scope of the application is defined by the appended claims rather than the foregoing description, and it is intended that the scope of the present application be defined by the appended claims rather than by the foregoing description. All changes within the meaning and range of equivalents of the elements are embraced in this application.

Claims (9)

1. A winding device for a cable, characterized in that it includes a winding reel, and the winding reel includes a fixed side plate, a movable side plate, a winding rod, a screw mandrel, a sliding flange, and a winding rod adjustment part; The fixed side plate is arranged opposite to the movable side plate, and the fixed side plate is evenly provided with several first rolling rod holes arranged along the circumferential line, and the movable side plate is evenly provided with several first rolling rod holes arranged along the circumferential line at the position corresponding to the fixed side plate. The second roll rod hole; one end of the roll rod passes through the first roll rod hole and is supported by the first roll rod hole; the other end of the roll rod passes through the second roll rod hole and is supported by the second roll rod hole; The diameters of the first roll hole and the second roll hole are larger than the outer diameter of the roll; meanwhile, the distance between the fixed side plate and the movable side plate can be adjusted within the length of the roll; The roll rod adjustment part is located between the fixed side plate and the movable side plate, one end is used to support the roll rod, and the other end has a sliding slope, and the sliding slope is supported by a sliding flange; The screw is installed at the center of the fixed side plate and can rotate under the action of external force; one end of the sliding flange is fixed on the end of the screw located inside the fixed side plate, and the other end of the sliding flange has a sliding cone surface, and the sliding cone The surface can support the sliding inclined surface; when the screw rod rotates, the sliding flange can displace in the axial direction relative to the fixed side plate, and the sliding cone can drive the sliding inclined surface to displace in the radial direction perpendicular to the fixed side plate. 2. A winding device for a cable according to claim 1, characterized in that it also includes a mounting seat for the adjusting part, the mounting seat for the adjusting part is fixed on the inner side of the fixed side plate, and a limit hole is provided on it; The part passes through the limiting hole, and can move along the radial direction of the fixed side plate along the limiting hole. 3. A cable winding device according to claim 2, further comprising a reel, one end of the reel is fixed on the mounting seat of the adjustment part, the other end passes through the movable side plate, and is detachably Fixed on the movable side plate. 4. A winding device for a cable according to claim 1, characterized in that, the take-up and pay-off motor, the gear box, the take-up and pay-off motor are driven and connected to the gear box, and the gear box is driven to connect and fix the side plate and can be fixed by driving The rotation of the side plate realizes driving the rotation of the whole winding reel. 5 . The winding device for cables according to claim 4 , further comprising a mounting base, one end of the mounting base is mounted on the output end of the reduction box, and the other end is fixedly mounted on a side plate. 5 . 6 . The cable winding device according to claim 1 , further comprising a cable deflector, which is used to transport the cable to the reel rod. 7 . 7. A cable winding device according to claim 6, characterized in that the cable arrangement comprises a frequency converter, a cable arrangement motor, a cable arrangement reducer box, a cable arrangement screw, a slider and a cable frame; The cable motor is connected to the cable motor, the cable motor is connected to the cable reducer gearbox, and the cable reducer gearbox is connected to the cable screw; the slider is installed on the cable screw and can reciprocate on the cable screw Move; the cable frame is installed on the slider, and the cable frame is provided with a cable hole for the cable to pass through; the cable guide sends the cable to the winding reel through the cable hole, and the lowest position of the cable hole is higher than the highest position of the winding rod. 8 . The winding device for cables according to claim 1 , further comprising a rocker handle, the rocker handle is fixed to the end of the screw rod located outside the fixed side plate, and the rotation of the rocker handle can drive the screw rod to rotate. 9. A working method for a cable winding device as claimed in any one of claims 1-8, characterized in that it comprises the following steps: Step 1, adjusting the distance between the fixed side plate and the movable side plate so that it meets the requirements of the cable coil. line requirements; step 2, turn the rocker handle, adjust the force of the winding rod adjustment part on the winding rod, and ensure that the winding rod can be stationary relative to the fixed side plate during the winding process; The lowest position of the cable hole is higher than the highest position of the roll rod; step 4, pass the cable through the cable hole and fix it on a roll rod, and simultaneously open the take-up and take-up motor, the gearbox, the cable motor and the cable reducer gearbox, And ensure that the winding speed of the winding reel is consistent with the cable feeding speed of the wire winding device; step 5, after completing the winding, turn off the take-up and pay-off motor, the reduction box, the wire winding motor and the speed reduction box of the wire winding device, and bind the wires on the winding rod Cable, and turn the rocker handle to reduce the force of the roll rod adjustment part on the roll rod, so that there is a gap between the cable and the roll rod; step 6, remove the movable side plate, and remove the bundled cable.